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2001 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2001 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

111 reports with mileage · 23 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes, Hydraulic. Review the 44 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 13 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports2 fire reports6 injury reports

Service Brakes, Hydraulic complaints

44 reports
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47,682 miles · Jun 1, 2010
Service Brakes, Hydraulic

WHEN APPLYING THE BRAKES AT LOW SPEEDS THE ABS KICKS ON. I HAVE RESEARCHED THIS AND THERE HAS BEEN A RECALL FROM GM BUT MY VIN NUMBER IS NOT ON THE RECALL IT FALLS UNDER THE YEAR MAKE AND MODEL AND I ONLY HAVE 48,000 MILES ON THE TRUCK. THE BULLETIN NUMBER IS 05068C FROM GM. *TR

NHTSA ODI #10334124

97,850 miles · Dec 19, 2009
Service Brakes, Hydraulic

I WAS DRIVING MY 2001 GMC 2500 HD TRUCK DOWN THE ROAD TO LOCK IN THE 4WD DUE TO A HEAVY SNOW STORM IN THE NORTH EAST. WHEN I GOT TO THE END OF THE ROAD AND APPLIED THE BRAKES THE ANTI LOCK BRAKES KICKED IN (BRAKE PEDAL PULSING) THEN THE PEDAL WENT TO THE FLOOR. I HAD TO HIT THE GAS TO PREVENT BEING HIT IN THE DRIVERS DOOR DUE TO…

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I WAS DRIVING MY 2001 GMC 2500 HD TRUCK DOWN THE ROAD TO LOCK IN THE 4WD DUE TO A HEAVY SNOW STORM IN THE NORTH EAST. WHEN I GOT TO THE END OF THE ROAD AND APPLIED THE BRAKES THE ANTI LOCK BRAKES KICKED IN (BRAKE PEDAL PULSING) THEN THE PEDAL WENT TO THE FLOOR. I HAD TO HIT THE GAS TO PREVENT BEING HIT IN THE DRIVERS DOOR DUE TO GOING THROUGH THE STOP SIGN WITH NO BRAKES. I DID CALL THE DEALER THAT I BOUGHT THE TRUCK FROM THEY SAID THAT THE BRAKE LINES ARE NOT COVERED UNDER GM WARRANTY OR RECALLS AND WOULD COST OVER $1000 TO REPLACE ALL BRAKE LINES. I FIND THIS TO BE A SERIOUS SAFETY ISSUE FOR A TRUCK WITH ONLY 97000 MILES ON IT. I WOULD HOPE GM WOULD STEP UP AND COVER ALL COST FOR THIS REPAIR. *TR

NHTSA ODI #10296428

63,000 miles · Oct 7, 2009
Service Brakes, HydraulicCrash

DRIVING IN A SINGLE LANE PORTION OF I80 AT THE 97 MILE POST. A TRACTOR TRAILER MADE A ROLLING STOP AT THE ON RAMP AND SCARED THE DRIVER IN FRONT OF ME. THE LADY HIT HER BRAKES HARD. I NATURALLY DID THE SAME ONLY MY PEDAL WENT TO THE FLOOR AS I HAD TWO RUSTED BRAKE LINES,ONE FRONT AND ONE REAR,BLOW AT THE SAME TIME. I MANAGED TO …

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DRIVING IN A SINGLE LANE PORTION OF I80 AT THE 97 MILE POST. A TRACTOR TRAILER MADE A ROLLING STOP AT THE ON RAMP AND SCARED THE DRIVER IN FRONT OF ME. THE LADY HIT HER BRAKES HARD. I NATURALLY DID THE SAME ONLY MY PEDAL WENT TO THE FLOOR AS I HAD TWO RUSTED BRAKE LINES,ONE FRONT AND ONE REAR,BLOW AT THE SAME TIME. I MANAGED TO SWERVE AND GET BETWEEN THE OTHER PICKUP AND THE TRACTOR TRAILER ONLY HITTING THE PASSENGER SIDE MIRROR ON THE OTHER PICKUP. I HAD TO USE THE EMERGENCY BRAKE TO FINALLY STOP AND HAD TO HAVE MY TRUCK HAULED HOME. I CAN NOT BELIEVE THAT FROM THE NUMBER OF THESE BRAKE LINE FAILURES LISTED ON THE INTERNET AND AFTER TALKING WITH MY GARAGE ABOUT THE NUMBER OF THESE GM TRUCKS THAT HAVE HAD THE BRAKE LINES FAIL THAT NOTHING HAS BEEN DONE ABOUT IT. I HAVE TWO OTHER VEHICLES BOTH OLDER AND WITH MORE MILES ON THEM WITH BRAKE LINES NO WHERE NEAR AS BAD AS THE ONES ON MY TRUCK. *TR

NHTSA ODI #10286622

30,000 miles · Aug 25, 2009
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2001 GMC SIERRA 2500 HD. THE VEHICLE WAS REPAIRED PER RECALL 05V379000 COMPONENT: SERVICE BRAKES, HYDRAULIC: ANTILOCK ON OCTOBER, 25, 2007; HOWEVER, THE FAILURE RECURRED ON AUGUST 19, 2009. WHILE DRIVING 45 MPH, HE NOTICED THAT THE ABS SYSTEM ACTIVATED WITHOUT WARNING. THE CONTACT WAS REQUIRED TO PAY $300 T…

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TL*THE CONTACT OWNS A 2001 GMC SIERRA 2500 HD. THE VEHICLE WAS REPAIRED PER RECALL 05V379000 COMPONENT: SERVICE BRAKES, HYDRAULIC: ANTILOCK ON OCTOBER, 25, 2007; HOWEVER, THE FAILURE RECURRED ON AUGUST 19, 2009. WHILE DRIVING 45 MPH, HE NOTICED THAT THE ABS SYSTEM ACTIVATED WITHOUT WARNING. THE CONTACT WAS REQUIRED TO PAY $300 TO HAVE THE VEHICLE REPAIRED. REPORT 71-752849960 WAS FILED WITH THE MANUFACTURER WHO CONFIRMED THAT THEY WOULD NOT ASSIST WITH THE REPAIR BECAUSE THE VEHICLE WAS TOO OLD. THE FAILURE MILEAGE WAS 30,000 AND THE CURRENT MILEAGE WAS 45,100.

NHTSA ODI #10281696

Mileage unknown · Apr 14, 2009
Service Brakes, Hydraulic

I TOOK MY VEHICLE IN FOR A RECALL ON THE BRAKES A WHILE AGO. NOW THE ABS AND BRAKE LIGHTS COME ON JUST ABOUT EVERY TRIP AND DISABLES MY ABS SYSTEM. *TR

NHTSA ODI #10265212

25,259 miles · Apr 10, 2009
Service Brakes, Hydraulic

I USE MY TRUCK TO PULL A 5TH WHEEL CAMPER. WHEN I STARTED TO CHECK IT OUT THIS YEAR, I NOTICED A FUNNY SHIFT PATTERN AND A GROWL WITH TEMPORARY BRAKE LOSS AT APPROX. 4 MI. PRE HR OR LESS. I TOOK THE TRUCK IN FOR REPAIR AND THEY SENT ME TO A GM DEALER TO HAVE THE TCM REFLASHED. THAT FIXED THE SHIFT HARSHNESS. AFTER LEAVING DEALER…

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I USE MY TRUCK TO PULL A 5TH WHEEL CAMPER. WHEN I STARTED TO CHECK IT OUT THIS YEAR, I NOTICED A FUNNY SHIFT PATTERN AND A GROWL WITH TEMPORARY BRAKE LOSS AT APPROX. 4 MI. PRE HR OR LESS. I TOOK THE TRUCK IN FOR REPAIR AND THEY SENT ME TO A GM DEALER TO HAVE THE TCM REFLASHED. THAT FIXED THE SHIFT HARSHNESS. AFTER LEAVING DEALERSHIP I NOTICED THE GROWLING AGAIN. IT IS NOT EVERY TIME I APPLY THE BRAKES, BUT I AM AFRAID THAT I WILL END UP LOOSING THE BRAKES LONG ENOUGH TO HIT ANOTHER VEHICLE. AFTER DOING EXTENSIVE INTERNET STUDIES I FOUND THAT THIS VEHICLE SHOULD BE INCLUDED IN A RECALL THAT IS FOR THE EXACT SAME SYMPTOMS. I CALLED 2 DEALERSHIPS BUT WAS TOLD THAT MY VIN WAS NOT PART OF THE RECALL. I WAS TOLD THAT THEY WERE RECALLED BECAUSE OF DEFECTIVE PARTS USED ONLY ON SPECIFIC VIN NUMBERED VEHICLES. I ASKED THAT IF THIS IS TRUE THEN WHY IS MY PART FAILING IN THE EXACT SAME MANNER IF IT IS NOT DEFECTIVE. I WAS TOLD BY THE SERVICE TECH. THAT THIS WAS A GOOD QUESTION AND HE WOULD CALL GM TO SEE IF MY TRUCK QUALIFIED. APPARENTLY NOT OR I WOULDN'T BE FILING THIS. MY RESEARCH ALSO SHOWED ANOTHER COMPLAINT EXACTLY THE SAME AS MINE ON THIS SITE (NOVEMBER 10, 2006 ODI ID NUMBER : 10173313). PLEASE LET ME KNOW WHAT TO DO FROM HERE. *TR

NHTSA ODI #10264900

48,000 miles · Jul 11, 2007
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2001 GMC SIERRA 2500. THE CONTACT STATED THAT THE ANTILOCK BRAKES ARE ENGAGING PREMATURELY. THE VEHICLE MAKES A NOISE WHEN THE ANTILOCK BRAKES ARE USED OR ALTERED. THE DEALER STATED THAT HIS VIN WAS NOT INCLUDED IN ANY OPEN RECALLS. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT MILEAGE IS 71,000 AND F…

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TL*THE CONTACT OWNS A 2001 GMC SIERRA 2500. THE CONTACT STATED THAT THE ANTILOCK BRAKES ARE ENGAGING PREMATURELY. THE VEHICLE MAKES A NOISE WHEN THE ANTILOCK BRAKES ARE USED OR ALTERED. THE DEALER STATED THAT HIS VIN WAS NOT INCLUDED IN ANY OPEN RECALLS. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT MILEAGE IS 71,000 AND FAILURE MILEAGE WAS 48,000.

NHTSA ODI #10196071

185,000 miles · May 20, 2007
Service Brakes, Hydraulic

DRIVING DOWN ROAD HEARD NOISE COMING FROM UNDER DRIVER'S SIDE OF PASSENGER COMPARTMENT. NOISE WAS COMING FROM ABS UNIT WOULD NOT STOP EVEN WHEN IGNITION SWITCHED OFF. CAN ONLY STOP BY UNPLUGGING ABS UNIT ABS BRAKES DON'T WORK. BAD ON ICY ROADS. *TR

NHTSA ODI #10191263

45,000 miles · Jan 22, 2007
Service Brakes, Hydraulic

FRONT WHEEL (BOTH) SPEED SENSOR WERE CORRODED AND WOULD NOT PASS INSPECTION. THERE WAS A RECALL, CAMPAIGN NUMBER 05V379000 DATE: AUG 29,2005 THAT DESCRIBES THE EXACT PROBLEM WE HAD WITH THE SENSORS. WE TOOK THE VEHICLE IN ON 9/07/05 FOR AN INSPECTION AND IT DID NOT PASS DUE TO THE SENSORS. WE WERE ADVISED TO PAY FOR REPAIR (…

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FRONT WHEEL (BOTH) SPEED SENSOR WERE CORRODED AND WOULD NOT PASS INSPECTION. THERE WAS A RECALL, CAMPAIGN NUMBER 05V379000 DATE: AUG 29,2005 THAT DESCRIBES THE EXACT PROBLEM WE HAD WITH THE SENSORS. WE TOOK THE VEHICLE IN ON 9/07/05 FOR AN INSPECTION AND IT DID NOT PASS DUE TO THE SENSORS. WE WERE ADVISED TO PAY FOR REPAIR ($500) AND SEND RECEIPT IN WHEN OUR VIN NUMBER WAS LISTED ON THE RECALL....TO THIS DAY GM CLAIMS WE DO NOT QUALIFY AND I WOULD LIKE TO MAKE A FORMAL COMPLAINT THAT WE SHOULD BE REIMBURSED FOR OUR REPAIRS. *NM

NHTSA ODI #10179393

20,000 miles · Nov 13, 2006
Service Brakes, Hydraulic

DT*: THE CONTACT STATED THE ANTI LOCK BRAKES FAILED TO FUNCTION PROPERLY. THE ABS SYSTEM WOULD ENGAGE WHILE TRAVELING 4 MPH, CAUSING A LOSS OF BRAKES FOR A FEW SECONDS BEFORE RETURNING TO NORMAL. THE SERVICE DEALER AND MANUFACTURER WERE NOTIFIED AND BOTH INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA RECALL #0…

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DT*: THE CONTACT STATED THE ANTI LOCK BRAKES FAILED TO FUNCTION PROPERLY. THE ABS SYSTEM WOULD ENGAGE WHILE TRAVELING 4 MPH, CAUSING A LOSS OF BRAKES FOR A FEW SECONDS BEFORE RETURNING TO NORMAL. THE SERVICE DEALER AND MANUFACTURER WERE NOTIFIED AND BOTH INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA RECALL #05V379000 FOR THE SERVICE BRAKES, HYDRAULIC: ANTILOCK DUE TO THE VIN.

NHTSA ODI #10173313

Official recalls

2

01V220000 · Interior Lighting

Jun 26, 2001

VEHICLE DESCRIPTION: CERTAIN PICKUP TRUCKS EQUIPPED WITH 6.6L DIESEL ENGINES FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." THESE VEHICLES HAVE A BRAKE SYSTEM WARNING LIGHT IN THE INSTRUMENT CLUSTER THAT MAY NOT ILLUMINATE WHEN THE BRAKE FLUID IS LOW. IN ADDITION, WHEN THE BRAKE FLUID IS LOW, THE VEHICLE MAY NOT MEET THE PARTIAL SYSTEM REQUIREMENTS OF FMVSS NO. 105.

Consequence & remedy

Consequence: THESE CONDITIONS COULD RESULT IN REDUCED BRAKING CAPABILITY, WHICH COULD LEAD TO A CRASH.

Remedy: DEALERS WILL CHANGE THE LOCATION OF A WIRE CONNECTION IN THE UNDERHOOD BUSSED ELECTRICAL CENTER. OWNER NOTIFICATION BEGAN JULY 9, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

01V125000 · Equipment:other:labels

Apr 10, 2001

VEHICLE DESCRIPTION: CERTAIN 2-WHEEL DRIVE PICKUP TRUCKS FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS." THE PROBLEM WAS CAUSED BY A COMPUTER ERROR THAT RESULTED IN THE CERTIFICATION LABEL LISTING TIRE SIZE AND INFLATION PRESSURE INFORMATION THAT DIFFER FROM THE TIRE SIZE AND THE INFLATION PRESSURE INFORMATION FOR THE TIRES ON THE VEHICLE. IF THE VEHICLE OWNER OR SOMEONE SERVICING THE VEHICLE INFLATES THE TIRES ACCORDING TO THE PRESSURE SPECIFIED ON THE LABEL VERSUS THE APPROPRIATE PRESSURE FOR THE TIRES, THE TIRES COULD BE UNDER-INFLATED OR OVER-INFLATED DEPENDING ON THE TIRES MOUNTED ON THE VEHICLE.

Consequence & remedy

Consequence: IF THE TIRES ARE UNDER-INFLATED, IT COULD REDUCE THE TREAD LIFE OF THE TIRE, AND THE TIRE COULD DEGRADE TO A POINT OF ALLOWING SUDDEN AIR LOSS. IF THE TIRES ARE OVER-INFLATED, IT COULD REDUCE THE TREAD LIFE OF THE TIRE AND INCREASE SUSCEPTIBILITY TO ROAD HAZARD DAMAGE. IF SUDDEN AIR LOSS OR A ROAD HAZARD CAUSES DAMAGE TO A TIRE, CONTROL OF THE VEHICLE COULD BE ADVERSELY AFFECTED AND COULD RESULT IN A VEHICLE CRASH.

Remedy: OWNERS WILL BE PROVIDED WITH A NEW LABEL AND INSTALLATION INSTRUCTIONS. HOWEVER, A DEALER CAN INSTALL THE LABEL IF THE OWNER SO DESIRES. OWNER NOTIFICATION BEGAN MAY 31, 2001. OWNERS WHO DO NOT RECEIVE THE LABEL AND INSTALLATION INSTRUCTIONS WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020 OR GMC AT 1-800-462-8782.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA06016 · Crank Position Sensor Failure - Stall

Opened Sep 14, 2006 · Closed Nov 9, 2007

Status: closed (inferred from source dates) · Engine And Engine Cooling; Engine And Engine Cooling:engine

IN A LETTER DATED NOVEMBER 7, 2007, GENERAL MOTORS (GM) REPORTED TO THE OFFICE OF DEFECTS INVESTIGATION (ODI) THAT IT WILL CONDUCT A SAFETY RECALL (07V-521) TO REPLACE THE CRANK POSITION SENSOR (CKP) IN APPROXIMATELY 12,000 MODEL YEAR (MY) 2001 CHEVROLET SILVERADO AND GMC SIERRA VEHICLES EQUIPPED WITH 8.1 LITER ENGINES MANUFACTURED ON OR BEFORE NOVEMBER 15, 2000.ACCORDING TO GM, THE CKP CAN FAIL INTERMITTENTLY OR PERMANENTLY.A PERMANENT CKP FAILURE WOULD RESULT IN AN ENGINE STALL WITHOUT RESTART.AN INTERMITTENT CKP FAILURE COULD CAUSE THE SERVICE ENGINE SOON LIGHT TO ILLUMINATE, THE VEHICLE TO RUN ROUGH OR THE ENGINE TO STALL BUT ALLOWS RESTART.AS A REMEDY, AN IMPROVED CKP WILL BE INSTALLED IN THE SUBJECT VEHICLES.THE RECALL CAMPAIGN WILL START IN DECEMBER 2007. DURING THE PRELIMINARY EVALUATION (PE06-016), AND THIS EA INVESTIGATION, GM AND ODI INDEPENDENTLY CONDUCTED DETAILED REVIEWS OF CERTAIN FIELD DATA TO UNDERSTAND THE NATURE AND RATE OF SUBJECT VEHICLE STALLING DUE TO CKP FAILURES.GM AND ODI REVIEWED GM'S WARRANTY CLAIMS FOR THE CKP WITH THE OBJECTIVE OF ASCERTAINING AN ESTIMATE OF THOSE CLAIMS REPRESENTING AN ENGINE STALL WHILE DRIVING.THE CKP WARRANTY CLAIMS WITHOUT VERBATIM TEXT WERE THE LARGEST SEGMENT OF WARRANTY CLAIMS.USING THOSE CLAIMS, GM SURVEYED VEHICLE OWNERS TO GATHER ADDITIONAL INFORMATION TO DETERMINE IF THE CLAIM WAS ASSOCIATED WITH A STALL WHILE DRIVING EVENT.BASED ON THE SURVEY, GM ESTIMATED THAT APPROXIMATELY 49% OF ALL WARRANTY REPAIRS FOR THE CKP INVOLVED A STALL WHILE DRIVING.ODI?S REVIEW OF GM'S SURVEY DATA PRODUCED A HIGHER ESTIMATE (71%) FOR STALL WHILE DRIVING.GM FURTHER ESTIMATED THE RATE OF STALL WHILE DRIVING FOR THE SUBJECT VEHICLES OVER TIME.IT ESTIMATED STALLING WHILE DRIVING RATES OF 1.6%, 4.6% AND 8.9% AT 1, 3 AND 6 YEARS IN SERVICE RESPECTIVELY.ODI'S REVIEW OF THE GM'S SURVEY DATA FINDS HIGHER ESTIMATED STALL WHILE DRIVING RATES OF 2.2%, 6.8% AND 13% AT 1, 3 AND 6 YEARS IN SERVICE RESPECTIVELY. ODI ALSO CONDUCTED A SURVEY OF VEHICLE OWNERS USING CONSUMER COMPLAINTS REPORTED TO BOTH ODI AND GM.THE OBJECTIVE WAS TO ASCERTAIN THE POTENTIAL SAFETY CONSEQUENCES OF AN ENGINE STALL DUE TO THE ALLEGED DEFECT.WITH RESPECT TO THE ABILITY TO RESTART THE VEHICLE AFTER A STALL, 11% REPORTED IMMEDIATE RESTART, 69% REPORTED DELAYED RESTART AND 20% REPORTED NO RESTART.OVER HALF NOTED AT LEAST ONE ENGINE STALL INCIDENT AT SPEEDS IN EXCESS OF 40MPH. ABOUT ONE-THIRD NOTED THE VEHICLE WAS STRANDED EITHER PARTIALLY OR FULLY IN A LANE OF TRAFFIC AFTER THE ENGINE STALL.ALL OF THE CONSUMERS SURVEYED NOTED MULTIPLE STALLING EVENTS PRIOR TO PROPER DIAGNOSIS AND REPLACEMENT OF THE CKP.BASED ON GM'S DECISION TO CONDUCT A SAFETY RECALL, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (2)

Engine And Engine Cooling:engine

IN A LETTER DATED NOVEMBER 7, 2007, GENERAL MOTORS (GM) REPORTED TO THE OFFICE OF DEFECTS INVESTIGATION (ODI) THAT IT WILL CONDUCT A SAFETY RECALL (07V-521) TO REPLACE THE CRANK POSITION SENSOR (CKP) IN APPROXIMATELY 12,000 MODEL YEAR (MY) 2001 CHEVROLET SILVERADO AND GMC SIERRA VEHICLES EQUIPPED WITH 8.1 LITER ENGINES MANUFACTURED ON OR BEFORE NOVEMBER 15, 2000.ACCORDING TO GM, THE CKP CAN FAIL INTERMITTENTLY OR PERMANENTLY.A PERMANENT CKP FAILURE WOULD RESULT IN AN ENGINE STALL WITHOUT RESTART.AN INTERMITTENT CKP FAILURE COULD CAUSE THE SERVICE ENGINE SOON LIGHT TO ILLUMINATE, THE VEHICLE TO RUN ROUGH OR THE ENGINE TO STALL BUT ALLOWS RESTART.AS A REMEDY, AN IMPROVED CKP WILL BE INSTALLED IN THE SUBJECT VEHICLES.THE RECALL CAMPAIGN WILL START IN DECEMBER 2007. DURING THE PRELIMINARY EVALUATION (PE06-016), AND THIS EA INVESTIGATION, GM AND ODI INDEPENDENTLY CONDUCTED DETAILED REVIEWS OF CERTAIN FIELD DATA TO UNDERSTAND THE NATURE AND RATE OF SUBJECT VEHICLE STALLING DUE TO CKP FAILURES.GM AND ODI REVIEWED GM'S WARRANTY CLAIMS FOR THE CKP WITH THE OBJECTIVE OF ASCERTAINING AN ESTIMATE OF THOSE CLAIMS REPRESENTING AN ENGINE STALL WHILE DRIVING.THE CKP WARRANTY CLAIMS WITHOUT VERBATIM TEXT WERE THE LARGEST SEGMENT OF WARRANTY CLAIMS.USING THOSE CLAIMS, GM SURVEYED VEHICLE OWNERS TO GATHER ADDITIONAL INFORMATION TO DETERMINE IF THE CLAIM WAS ASSOCIATED WITH A STALL WHILE DRIVING EVENT.BASED ON THE SURVEY, GM ESTIMATED THAT APPROXIMATELY 49% OF ALL WARRANTY REPAIRS FOR THE CKP INVOLVED A STALL WHILE DRIVING.ODI?S REVIEW OF GM'S SURVEY DATA PRODUCED A HIGHER ESTIMATE (71%) FOR STALL WHILE DRIVING.GM FURTHER ESTIMATED THE RATE OF STALL WHILE DRIVING FOR THE SUBJECT VEHICLES OVER TIME.IT ESTIMATED STALLING WHILE DRIVING RATES OF 1.6%, 4.6% AND 8.9% AT 1, 3 AND 6 YEARS IN SERVICE RESPECTIVELY.ODI'S REVIEW OF THE GM'S SURVEY DATA FINDS HIGHER ESTIMATED STALL WHILE DRIVING RATES OF 2.2%, 6.8% AND 13% AT 1, 3 AND 6 YEARS IN SERVICE RESPECTIVELY. ODI ALSO CONDUCTED A SURVEY OF VEHICLE OWNERS USING CONSUMER COMPLAINTS REPORTED TO BOTH ODI AND GM.THE OBJECTIVE WAS TO ASCERTAIN THE POTENTIAL SAFETY CONSEQUENCES OF AN ENGINE STALL DUE TO THE ALLEGED DEFECT.WITH RESPECT TO THE ABILITY TO RESTART THE VEHICLE AFTER A STALL, 11% REPORTED IMMEDIATE RESTART, 69% REPORTED DELAYED RESTART AND 20% REPORTED NO RESTART.OVER HALF NOTED AT LEAST ONE ENGINE STALL INCIDENT AT SPEEDS IN EXCESS OF 40MPH. ABOUT ONE-THIRD NOTED THE VEHICLE WAS STRANDED EITHER PARTIALLY OR FULLY IN A LANE OF TRAFFIC AFTER THE ENGINE STALL.ALL OF THE CONSUMERS SURVEYED NOTED MULTIPLE STALLING EVENTS PRIOR TO PROPER DIAGNOSIS AND REPLACEMENT OF THE CKP.BASED ON GM'S DECISION TO CONDUCT A SAFETY RECALL, THIS INVESTIGATION IS CLOSED.

Engine And Engine Cooling

IN A LETTER DATED NOVEMBER 7, 2007, GENERAL MOTORS (GM) REPORTED TO THE OFFICE OF DEFECTS INVESTIGATION (ODI) THAT IT WILL CONDUCT A SAFETY RECALL (07V-521) TO REPLACE THE CRANK POSITION SENSOR (CKP) IN APPROXIMATELY 12,000 MODEL YEAR (MY) 2001 CHEVROLET SILVERADO AND GMC SIERRA VEHICLES EQUIPPED WITH 8.1 LITER ENGINES MANUFACTURED ON OR BEFORE NOVEMBER 15, 2000.ACCORDING TO GM, THE CKP CAN FAIL INTERMITTENTLY OR PERMANENTLY.A PERMANENT CKP FAILURE WOULD RESULT IN AN ENGINE STALL WITHOUT RESTART.AN INTERMITTENT CKP FAILURE COULD CAUSE THE SERVICE ENGINE SOON LIGHT TO ILLUMINATE, THE VEHICLE TO RUN ROUGH OR THE ENGINE TO STALL BUT ALLOWS RESTART.AS A REMEDY, AN IMPROVED CKP WILL BE INSTALLED IN THE SUBJECT VEHICLES.THE RECALL CAMPAIGN WILL START IN DECEMBER 2007. DURING THE PRELIMINARY EVALUATION (PE06-016), AND THIS EA INVESTIGATION, GM AND ODI INDEPENDENTLY CONDUCTED DETAILED REVIEWS OF CERTAIN FIELD DATA TO UNDERSTAND THE NATURE AND RATE OF SUBJECT VEHICLE STALLING DUE TO CKP FAILURES.GM AND ODI REVIEWED GM'S WARRANTY CLAIMS FOR THE CKP WITH THE OBJECTIVE OF ASCERTAINING AN ESTIMATE OF THOSE CLAIMS REPRESENTING AN ENGINE STALL WHILE DRIVING.THE CKP WARRANTY CLAIMS WITHOUT VERBATIM TEXT WERE THE LARGEST SEGMENT OF WARRANTY CLAIMS.USING THOSE CLAIMS, GM SURVEYED VEHICLE OWNERS TO GATHER ADDITIONAL INFORMATION TO DETERMINE IF THE CLAIM WAS ASSOCIATED WITH A STALL WHILE DRIVING EVENT.BASED ON THE SURVEY, GM ESTIMATED THAT APPROXIMATELY 49% OF ALL WARRANTY REPAIRS FOR THE CKP INVOLVED A STALL WHILE DRIVING.ODI?S REVIEW OF GM'S SURVEY DATA PRODUCED A HIGHER ESTIMATE (71%) FOR STALL WHILE DRIVING.GM FURTHER ESTIMATED THE RATE OF STALL WHILE DRIVING FOR THE SUBJECT VEHICLES OVER TIME.IT ESTIMATED STALLING WHILE DRIVING RATES OF 1.6%, 4.6% AND 8.9% AT 1, 3 AND 6 YEARS IN SERVICE RESPECTIVELY.ODI'S REVIEW OF THE GM'S SURVEY DATA FINDS HIGHER ESTIMATED STALL WHILE DRIVING RATES OF 2.2%, 6.8% AND 13% AT 1, 3 AND 6 YEARS IN SERVICE RESPECTIVELY. ODI ALSO CONDUCTED A SURVEY OF VEHICLE OWNERS USING CONSUMER COMPLAINTS REPORTED TO BOTH ODI AND GM.THE OBJECTIVE WAS TO ASCERTAIN THE POTENTIAL SAFETY CONSEQUENCES OF AN ENGINE STALL DUE TO THE ALLEGED DEFECT.WITH RESPECT TO THE ABILITY TO RESTART THE VEHICLE AFTER A STALL, 11% REPORTED IMMEDIATE RESTART, 69% REPORTED DELAYED RESTART AND 20% REPORTED NO RESTART.OVER HALF NOTED AT LEAST ONE ENGINE STALL INCIDENT AT SPEEDS IN EXCESS OF 40MPH. ABOUT ONE-THIRD NOTED THE VEHICLE WAS STRANDED EITHER PARTIALLY OR FULLY IN A LANE OF TRAFFIC AFTER THE ENGINE STALL.ALL OF THE CONSUMERS SURVEYED NOTED MULTIPLE STALLING EVENTS PRIOR TO PROPER DIAGNOSIS AND REPLACEMENT OF THE CKP.BASED ON GM'S DECISION TO CONDUCT A SAFETY RECALL, THIS INVESTIGATION IS CLOSED.

PE04004 · Hydraulic Pump Shaft Failures

Opened Jan 8, 2004 · Closed Apr 30, 2004

Status: closed (inferred from source dates) · Service Brakes, Hydraulic; Service Brakes, Hydraulic:power Assist; Service Brakes, Hydraulic:power Assist:hydraulic; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:pump

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Additional source detail variants (5)

Service Brakes, Hydraulic

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Service Brakes, Hydraulic:power Assist

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Service Brakes, Hydraulic:power Assist:hydraulic

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Steering:hydraulic Power Assist:pump

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.

Steering:hydraulic Power Assist System

THE PRELIMINARY EVAULATION IS BEING UPGRADED.DURING THE EA ODI WILL LIMITITS INVESTIGATION TO ONLY THOSE VEHICLES EQUIPPED WITH A HYDRO-BOOST SYSTEM, WHICH PROVIDES POWER ASSIST TO THE BRAKING AND STEERING SYTEMS.VACCUUM BRAKE BOOSTER VEHICLES ARE EXCLUDED.ODI HASEXPANDED THE SCOPE OF THE EA TO INCLUDE MODEL YEARS2003 AND 2004, ASDURING THE PE, ODI LEARNED THAT THE HYDROBOAST PUMPS WERE MODIFIED IN FEBRAURY 2004.THEREFORE,ODI HAS EXPANDED THE SCOPE TO INCLUDE THE ADDITIONAL MODEL YEARS.ODI'S IS CONCERNED BECAUSE THISISA SUDDEN FAILURE THAT AFFECTS TWO CRITICAL SYSTEMS OF THE VEHICLE, BRAKES AND STEERING, AT THE SAME TIME.THE ABILITY OF THE OPERATOR TO HANDLE THE DUAL FAILURES IS A CONCERN. FURTHER, THESE VEHICLES TEND TO BE WORK VEHICLES, WITH SOME OVER 10,000 POUNDS GVWR AND MANY EQUIPPED TO PULL LARGE TRAILERS.DUAL FAILURES OF HEAVILY LOADED VEHICLES AND VEHICLES PULLING TRAILERS FURTHER INCREASES THE SAFETY RISK.ODI PLANS TO CONDUCT TESTING TO QUANTIFY THE BRAKING AND STEERING PERFORMANCE DEGRADATION AND THE IMPACT ON SAFE VEHICLE CONTROL, WHEN A HYDROBOAST PUMP FAILS.