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2009 GMC Sierra 1500

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2009 GMC Sierra 1500 do not stand out strongly from the model-year median of 181.

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When problems were reported

Mileage at the reported incident

117 reports with mileage · 117 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 122 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 20 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports4 fire reports3 injury reports

Vehicle Speed Control complaints

12 reports
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Mileage unknown · Jan 13, 2023
Electrical SystemExterior LightingVehicle Speed Control

Dashboard instrument panel all lights and gauges goes out while driving down the road when vehicle is turned off a clicking noise is made in the dash. This issue causes when driving down the road, not knowing the speed because the speedometer is out or how much gas the vehicle has, or any other readings, and at night all lights…

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Dashboard instrument panel all lights and gauges goes out while driving down the road when vehicle is turned off a clicking noise is made in the dash. This issue causes when driving down the road, not knowing the speed because the speedometer is out or how much gas the vehicle has, or any other readings, and at night all lights go out, not able to see while driving down the road.

NHTSA ODI #11501692

Mileage unknown · Aug 30, 2021
Electrical SystemUnknown Or OtherVehicle Speed Control

Transmission Control Module Since the summer of 2020 the vehicle has at least half a dozen times, without warning, experienced the following symptoms (most recently July 27, 2021 when I captured it on video). 1. power door locks begin cycling open and closed 2. intermittent chime operation 3. transmission locks into a single gea…

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Transmission Control Module Since the summer of 2020 the vehicle has at least half a dozen times, without warning, experienced the following symptoms (most recently July 27, 2021 when I captured it on video). 1. power door locks begin cycling open and closed 2. intermittent chime operation 3. transmission locks into a single gear and won't shift or will shift harshly 4. gauges fluctuate 5. traction control and stabilitrak turn off 6. service traction control and service stabilitrak messages appear 7. transmission position indicator disappears

NHTSA ODI #11431064

1 miles · Jul 10, 2019
Unknown Or OtherVehicle Speed ControlWheels

TRAIN HORN AT HWY US 1 IN BUNNELL AT BELLE TERRE IS TOOO LOUD DAILY. THIS IS IS BETWEEN 2200HRS AND 0400 HRS DAILY ITS TOO MUCH. IT WAKES FAMILY, BABY, WIFE.

NHTSA ODI #11230629

40,000 miles · Jun 11, 2018
Electrical SystemVehicle Speed Control

I PURCHASED MY TRUCK ABOUT 1 YEAR AGO AND IT HAD 32,00 MILES ON IT, IT NOW HAS 40,000 MILES. EVERYTHING WAS FINE WITH IT UNTIL ABOUT MID-APRIL. I WAS DRIVING TO KALAMAZOO TO SEE MY DAUGHTER ON I-94 AROUND 72 MPH WITH THE CRUISE CONTROL ON. I TURNED ON MY LEFT TURN SIGNAL TO CHANGE LANES TO PASS THE PERSON IN FRONT OF ME AND T…

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I PURCHASED MY TRUCK ABOUT 1 YEAR AGO AND IT HAD 32,00 MILES ON IT, IT NOW HAS 40,000 MILES. EVERYTHING WAS FINE WITH IT UNTIL ABOUT MID-APRIL. I WAS DRIVING TO KALAMAZOO TO SEE MY DAUGHTER ON I-94 AROUND 72 MPH WITH THE CRUISE CONTROL ON. I TURNED ON MY LEFT TURN SIGNAL TO CHANGE LANES TO PASS THE PERSON IN FRONT OF ME AND TO MY DISMAY MY SPEED DROPPED DRASTICALLY AS THE CRUISE CONTROL DISENGAGED. THIS HAPPENED SEVERAL TIMES ON THE WAY TO KALAMAZOO THAT DAY. IT ALSO GOT WORSE ON THIS TRIP, SOMETIMES THE DOOR LOCKS WOULD LOCK AND UNLOCK, ALL OF THE LIGHTS ON THE DASHBOARD TURNED ON AND OFF AND EVERY TIME ANYTHING HAPPENED THE SPEED DROPPED, WHICH TO ME IS A SAFETY HAZARD AND SHOULD BE PART OF A RECALL. WHEN I GOT HOME THE NEXT DAY, I CALLED LEVALLEY GMC TO TAKE A LOOK AT MY TRUCK (WHERE IT'S BEEN SERVICED SINCE PURCHASE). WHEN I EXPLAINED THE SITUATION TO THEM, THEY CLAIMED THEY NEVER HEARD OF IT. THAT'S STRANGE BECAUSE IF THIS SITUATION IS GOOGLED, THERE IS A LOT OF INFORMATION ABOUT WHAT COULD BE WRONG. LO AND BEHOLD A DAY AND A HALF LATER MY TRUCK WAS FIXED AT A COST OF $1069.71 FOR DIAGNOSIS AND 3 CABLES, ALL POSITIVE AND NEGATIVE BATTERY CABLES. I CONSIDER THIS SITUATION A SERIOUS SAFETY ISSUE. I SENT A LETTER TO GM CUSTOMER SERVICE. LOU CONTACTED ME AND LEFT A VOICE MAIL WITH CASE NUMBER 8-4206988703 (6/4/18). I CALLED CUSTOMER SERVICE AND SPOKE WITH TONI ALSO 6/4/18. TONI REVIEWED THE CASE AND ASKED WHAT I WAS REQUESTING. I TOLD HER THAT THIS IS A VERY SERIOUS SAFETY MATTER THAT SHOULD BE ADDRESSED AND I WOULD LIKE TO BE COMPENSATED SOMEHOW. TONI STATED THAT THERE IS NO RECALL FOR THIS SITUATION AND THERE IS NOTHING THAT SHE CAN DO. I TOLD HER MAYBE THERE SHOULD BE A RECALL AND I AGAIN STATED THAT THIS IS A SERIOUS SAFETY ISSUE

NHTSA ODI #11101178

72,750 miles · Oct 16, 2017
Vehicle Speed Control

ENTERING A HIGHWAY FROM A STOP, PROCEEDED TO ACCELERATE NORMALLY AND GRADUALLY. AFTER APPROX. SHIFT BETWEEN 1ST AND 2ND GEAR, THE GAS PEDAL WAS 'SUCKED' DOWN TO THE FLOOR AND REMAINED STUCK IN THAT POSITION. THE TRUCK LURCHED FORWARD AND BEHAVED LIKE IT WAS IN 'PASSING' GEAR. I TRIED TO TAP THE PEDAL TO RELEASE IT, BUT HAD NO…

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ENTERING A HIGHWAY FROM A STOP, PROCEEDED TO ACCELERATE NORMALLY AND GRADUALLY. AFTER APPROX. SHIFT BETWEEN 1ST AND 2ND GEAR, THE GAS PEDAL WAS 'SUCKED' DOWN TO THE FLOOR AND REMAINED STUCK IN THAT POSITION. THE TRUCK LURCHED FORWARD AND BEHAVED LIKE IT WAS IN 'PASSING' GEAR. I TRIED TO TAP THE PEDAL TO RELEASE IT, BUT HAD NO EFFECT. I TURNED THE CRUISE CONTROL ON THEN OFF (DID NOT SET A SPEED) AND HAD NO EFFECT. I DEPRESSED THE BRAKES FAIRLY HARD WHICH SLOWED THE TRUCK DOWN, BUT THAT DID NOT RELEASE THE GAS PEDAL; AS SOON AS I LEFT OFF THE BRAKES, THE TRUCK AGAIN ACCELERATED AT FULL SPEED. ALTERNATING BETWEEN THE BRAKES AND TAPPING THE GAS PEDAL EVENTUALLY UNSTUCK THE GAS PEDAL.. NOTE THAT MY 'SPEED' WAS 0-50MPH WHEN I WAS ABLE TO UNSTUCK THE GAS PEDAL. I STATED THE INCIDENT OCCURRED AT (APPROX) 15MPH, THE SPEED WHEN SHIFTING BETWEEN FIRST AND SECOND.

NHTSA ODI #11033924

85,000 miles · Mar 23, 2015
Electrical SystemVehicle Speed Control

I'M HAVING ELECTRICAL/COMPUTER PROBLEMS THAT STARTED OVER A YEAR AGO AND CONTINUE TO INCREASE. FIRST, MY SPEAKERS GO OFF AND ON AS THEY PLEASE. THE DRIVER SIDE DOOR SPEAKER IS THE ONLY ONE THAT STAYS ON CONSISTENTLY, AND IT HAS NOTHING TO DO WITH HITTING BUMPS OR ANYTHING ELSE. SECOND, MY POWER LOOKS HAVE GONE OUT. MY KEY F…

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I'M HAVING ELECTRICAL/COMPUTER PROBLEMS THAT STARTED OVER A YEAR AGO AND CONTINUE TO INCREASE. FIRST, MY SPEAKERS GO OFF AND ON AS THEY PLEASE. THE DRIVER SIDE DOOR SPEAKER IS THE ONLY ONE THAT STAYS ON CONSISTENTLY, AND IT HAS NOTHING TO DO WITH HITTING BUMPS OR ANYTHING ELSE. SECOND, MY POWER LOOKS HAVE GONE OUT. MY KEY FOB WILL STILL WORK THEM AND THEY STILL LOCK AND UNLOCK WHEN TRUCK IS MOVED BETWEEN PARK AND DRIVE. BUT THE BUTTONS ON THE DOOR DO NOT WORK. I'VE REPLACED ALL THE FUSES, AND STILL, NOTHING. THIRD, MY CRUISE CONTROL IS GOING OUT. ON A LONG DRIVE I USED IT FOR HALF AND THEN THE OTHER HALF IT WOULDN'T EVEN TRY TO COME BACK ON. A FEW DAYS LATER IT WORKED AGAIN. *TR

NHTSA ODI #10701208

45,637 miles · Jan 13, 2014
EquipmentVehicle Speed Control

I PURCHASED 2 RUGGED RIDGE FRONT FLOOR MATS FOR MY 2009 GMC EXTENDED CAB 1500 SIERRA ON 11/15/13. LAST WEEK ON 1/9/14, I WAS ACCELERATING TO GET ON THE INTERSTATE AT FULL THROTTLE. THE ACCELERATOR STUCK DOWN AT FULL THROTTLE AFTER I LIGHTENED PEDDLE PRESSURE TO SLOW DOWN. AT FIRST I HIT THE BRAKES BUT COULDN'T SLOW THE VEHICLE. …

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I PURCHASED 2 RUGGED RIDGE FRONT FLOOR MATS FOR MY 2009 GMC EXTENDED CAB 1500 SIERRA ON 11/15/13. LAST WEEK ON 1/9/14, I WAS ACCELERATING TO GET ON THE INTERSTATE AT FULL THROTTLE. THE ACCELERATOR STUCK DOWN AT FULL THROTTLE AFTER I LIGHTENED PEDDLE PRESSURE TO SLOW DOWN. AT FIRST I HIT THE BRAKES BUT COULDN'T SLOW THE VEHICLE. I THEN TURNED THE IGNITION KEY TO DISENGAGE THE IGNITION. THE TRUCK BEGAN TO SLOW. I TURNED THE IGNITION BACK ON AND THE TRUCK WAS STILL AT FULL THROTTLE AND I NEARLY REAR ENDED THE VEHICLE IN FRONT OF ME. I THEN PULLED THE FLOOR MAT BACK WITH MY HEEL AND THE ACCELERATOR RELEASED. *TR

NHTSA ODI #10559678

44,000 miles · Jan 12, 2012
Vehicle Speed Control

TL* THE CONTACT OWNS A 2009 GMC SIERRA 1500. THE CONTACT WAS ATTEMPTING A RIGHT TURN AT LOW SPEEDS WHEN THE VEHICLE RESISTED ACCELERATING BEYOND 5 MPH. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THEY ADVISED HIM THAT THE THROTTLE POSITIONING SENSOR FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANU…

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TL* THE CONTACT OWNS A 2009 GMC SIERRA 1500. THE CONTACT WAS ATTEMPTING A RIGHT TURN AT LOW SPEEDS WHEN THE VEHICLE RESISTED ACCELERATING BEYOND 5 MPH. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THEY ADVISED HIM THAT THE THROTTLE POSITIONING SENSOR FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS LATER CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 44,000.

NHTSA ODI #10443585

38,000 miles · Dec 9, 2010
Fuel System, GasolineVehicle Speed Control

THROTTLE BODY UNIT ON 2009 GMC SIERRA TRUCK BURNED OUT & NEEDED REPLACING AT 38 THOUSAND MILES. GMC PAID FOR MY REPAIR AFTER MANY CONVERSATIONS WITH THEM, EVEN THO THEY STATED IT WAS OUT OF WARRANTY. I PUT THE MONEY OUT TO HAVE IT FIXED, THEY ARE REIMBURSING ME VIA CHECK TO MY HOME ADDRESS. MY CO-WORKER HAD THE SAME THING HAPPEN…

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THROTTLE BODY UNIT ON 2009 GMC SIERRA TRUCK BURNED OUT & NEEDED REPLACING AT 38 THOUSAND MILES. GMC PAID FOR MY REPAIR AFTER MANY CONVERSATIONS WITH THEM, EVEN THO THEY STATED IT WAS OUT OF WARRANTY. I PUT THE MONEY OUT TO HAVE IT FIXED, THEY ARE REIMBURSING ME VIA CHECK TO MY HOME ADDRESS. MY CO-WORKER HAD THE SAME THING HAPPEN TO HIM ABOUT 2 WEEKS AGO, HIS THROTTLE BODY UNIT BURNED OUT ON HIS CHEVY SILVERADO, HIS IS OUT OF WARRANTY AS WELL, HIS TRUCK IS ONLY 3 YEARS OLD. HE WAS TOLD WHEN HE WENT TO GET HIS REPAIRED THE PART WAS ON A NATIONAL BACK ORDER. THIS SOUNDS LIKE THESE ARE GOING BAD ALL OVER!!! *TR

NHTSA ODI #10369733

21,000 miles · Aug 4, 2010
Electrical SystemVehicle Speed Control

TL* THE CONTACT OWNS A 2009 GMC SIERRA 1500. THE CONTACT STATED WHEN TURNING THE KEY TO OFF AND REMOVING IT FROM THE IGNITION, THE ENGINE WOULD REMAIN ON. WHEN BRAKING TO A STOP, THE VEHICLE WOULD LUNGE FORWARD AND SPORADICALLY ACCELERATE. THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE FA…

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TL* THE CONTACT OWNS A 2009 GMC SIERRA 1500. THE CONTACT STATED WHEN TURNING THE KEY TO OFF AND REMOVING IT FROM THE IGNITION, THE ENGINE WOULD REMAIN ON. WHEN BRAKING TO A STOP, THE VEHICLE WOULD LUNGE FORWARD AND SPORADICALLY ACCELERATE. THE DEALER WAS UNABLE TO DUPLICATE THE FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 21,000.

NHTSA ODI #10347306

Official recalls

4

21V050000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2007-2011 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, Yukon XL, and 2009-2011 Chevrolet Silverado 2500, Silverado 3500, GMC Sierra 2500 and Sierra 3500 vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, GM is recalling certain 2007-2008 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, Yukon XL vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." These vehicles are equipped with non-desiccated passenger frontal inflators containing phase-stabilized ammonium nitrate (PSAN) propellant. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 22, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on March 1, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020; Cadillac customer service at 1-800-458-8006; and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328760.

21V052000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2009 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500, Silverado 3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500, Sierra 3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Additionally, GM is recalling certain 2007-2008 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles are equipped with non-desiccated passenger frontal inflators containing phase-stabilized ammonium nitrate (PSAN) propellant. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 23, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on September 20, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020, Cadillac customer service at 1-800-458-8006, and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328780.

21V053000 · Air Bags:frontal:passenger Side:inflator Module

Feb 5, 2021

General Motors, LLC (GM) is recalling certain 2013 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, GM is recalling certain 2010 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Additionally, GM is recalling certain 2009 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C."

Consequence & remedy

Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Remedy: GM will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. Interim letters notifying owners of the safety risk were mailed on February 24, 2021. Second notification letters will be mailed once the remedy is available. Owner notification letters were mailed on May 11, 2021. Owners may contact Cadillac customer service at 1-800-458-8006; Chevrolet customer service at 1-800-222-1020; and GMC customer service at 1-800-462-8782. GM's number for this recall is N212328790.

18V267000 · Equipment

Apr 26, 2018

General Motors LLC (GM) is recalling certain 2009-2014 Chevrolet Silverado HD and GMC Sierra HD, 2009 GMC Topkick 5000, 6000, 7000 and 8000 Series and Isuzu F Series, and 2009-2018 Chevrolet Express, and GMC Savana vehicles, equipped with certain Plastic-Handle Fire Extinguishers or Push Button 'Pindicator' Fire Extinguishers. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or requiring excessive force to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf

Consequence & remedy

Consequence: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

Remedy: GM will notify owners, instructing them to contact Kidde to get a replacement fire extinguisher, free of charge. The recall began June 11, 2018. Owners may contact Chevrolet customer service at 1-800-222-1020, GMC customer service at 1-800-462-8782, and Isuzu customer service at 1-866-441-9638. GM's number for this recall is 18146.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.