NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
158 reports204,206 miles · Aug 28, 2017
Parking BrakeService Brakes
TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. WHILE STOPPING THE VEHICLE, THE CONTACT HEARD AN ABNORMAL CLUNKING NOISE. THE PARKING BRAKE WAS ENGAGED, BUT IT FAILED TO RESPOND AND CAUSED THE VEHICLE TO MOVE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE LOCAL DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT NOTIFIED OF …
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TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. WHILE STOPPING THE VEHICLE, THE CONTACT HEARD AN ABNORMAL CLUNKING NOISE. THE PARKING BRAKE WAS ENGAGED, BUT IT FAILED TO RESPOND AND CAUSED THE VEHICLE TO MOVE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE LOCAL DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT NOTIFIED OF THE ISSUE. THE FAILURE MILEAGE WAS 204,206.
NHTSA ODI #11020081
112,000 miles · Aug 15, 2017
Service BrakesCrash
BRAKE LINE FAILER DO TO POOR ROUTING FROM FACTORY AND SUBSTANDARD MATERIAL USED ON OEM LINES (BARE STEEL) . ALWAYS REPLACE OEM LINES WITH POWDER COATED AFTERMARKET OR STAINLESS "ONLY" INSPECT "ALL LINES & HARDWARE & CLIPS TO FRAME ECT FOR CORROSION". BRAKE FAILER OCCURED WHILE TOWING ANOTHER AUTO WITH TRAILER ATTACHED NO WARNIN…
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BRAKE LINE FAILER DO TO POOR ROUTING FROM FACTORY AND SUBSTANDARD MATERIAL USED ON OEM LINES (BARE STEEL) . ALWAYS REPLACE OEM LINES WITH POWDER COATED AFTERMARKET OR STAINLESS "ONLY" INSPECT "ALL LINES & HARDWARE & CLIPS TO FRAME ECT FOR CORROSION". BRAKE FAILER OCCURED WHILE TOWING ANOTHER AUTO WITH TRAILER ATTACHED NO WARNING.
NHTSA ODI #11015346
140,000 miles · Jun 26, 2017
Electrical System
WHILE DRIVING ON A STREET IN MY NEIGHBORHOOD, WE FOUND THAT THE IGNITION SWITCH COULD BE MOVED TO THE "OFF" OR "ACCESSORY" POSITION WHILE DRIVING. NOTICED THAT STEERING, BRAKES, AND OTHER COMPONENTS BECAME DISABLED. LUCKILY WE WERE ABLE TO SAFELY MOVE THE VEHICLE TO THE ROADSIDE AND ASSESS THE SITUATION. A PROBLEM LIKE THIS COU…
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WHILE DRIVING ON A STREET IN MY NEIGHBORHOOD, WE FOUND THAT THE IGNITION SWITCH COULD BE MOVED TO THE "OFF" OR "ACCESSORY" POSITION WHILE DRIVING. NOTICED THAT STEERING, BRAKES, AND OTHER COMPONENTS BECAME DISABLED. LUCKILY WE WERE ABLE TO SAFELY MOVE THE VEHICLE TO THE ROADSIDE AND ASSESS THE SITUATION. A PROBLEM LIKE THIS COULD RESULT IN CATASTROPHIC SYSTEM FAILURE IN THE VEHICLE WHILE DRIVING AT HIGH SPEEDS, AND COULD CAUSE POSSIBLE DEATH IF WE WEREN'T AWARE OF THIS PROBLEM. PLEASE INFORM OTHER VEHICLE OWNERS OF THIS POSSIBLE DANGEROUS ISSUE.
NHTSA ODI #11001376
129,130 miles · May 29, 2017
Service Brakes
WHEN COMING TO A STOPLIGHT, I APPLY THE BRAKES AND THE PEDAL GOES DOWN MORE THAN IT SHOULD, BUT I GET STOPPED. WHILE HOLDING THE BRAKE AND WAITING FOR THE LIGHT TO CHANGE THE BRAKE PEDAL GOES SLOWLY TO THE FLOOR. NEXT, I PULL INTO A PARKING LOT AND GET STOPPED. I PUT THE TRUCK IN PARK AN LOOK UNDER THE HOOD AT THE BRAKE MASTER…
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WHEN COMING TO A STOPLIGHT, I APPLY THE BRAKES AND THE PEDAL GOES DOWN MORE THAN IT SHOULD, BUT I GET STOPPED. WHILE HOLDING THE BRAKE AND WAITING FOR THE LIGHT TO CHANGE THE BRAKE PEDAL GOES SLOWLY TO THE FLOOR. NEXT, I PULL INTO A PARKING LOT AND GET STOPPED. I PUT THE TRUCK IN PARK AN LOOK UNDER THE HOOD AT THE BRAKE MASTER CYLINDER, NO FLUID LEAKS, THEN I C LOOK AT EACH WHEEL, NO FLUID LEAKS. I GET TURNED AROUND AND HEAD HOME BECAUSE I KNOW SOMETHING IS WRONG. DRIVING HOME THE BRAKE PEDAL IS SOFT. I'M SOON HOME AND I PARK THE TRUCK BUT WITH THE MOTOR STILL RUNNING, I SLOWLY DEPRESS THE BRAKE PEDAL, IT GOES SLOWLY TO THE FLOOR, NEXT TIME I DEPRESS THE BRAKE PEDAL IT GOES TO THE FLOOR IN A SPLIT SECOND. I GET OUT AND INSPECT UNDER THE TRUCK. I SEE BRAKE FLUID LEAKING FROM THE LINES RUNNING DOWN THE FRAME RIGHT UNDER THE DRIVERS DOOR.
NHTSA ODI #10992038
186,000 miles · Mar 9, 2017
Suspension
TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. THE CONTACT STATED THAT THE VEHICLE MADE AN ABNORMAL GRINDING SOUND FROM THE REAR END AFTER HITTING A POTHOLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE REAR DIFFERENTIAL WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECUR…
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TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. THE CONTACT STATED THAT THE VEHICLE MADE AN ABNORMAL GRINDING SOUND FROM THE REAR END AFTER HITTING A POTHOLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE REAR DIFFERENTIAL WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE REAR DIFFERENTIAL WAS REPLACED FOUR TIMES. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 186,000.
NHTSA ODI #10959740
60,000 miles · Jan 14, 2017
Service BrakesStructure
BRAKE LINES RUSTED , ABS FAILURE ,GAS LINES RUSTED, TRANS COOLING LINES RUSTED. THESE WERE ALL FAILURES THAT NEEDED REPLACEMENT THROUGH THE YEARS I HAVE OWNED IT. NOW FRAME RUSTED AND CRACKED . TRUCK BASICALLY SHOT .
NHTSA ODI #10945232
172,000 miles · Oct 26, 2016
Structure
FRAME CROSS MEMBER BEHIND THE CAB IS RUSTED THROUGH. I HAVE OWNED VEHICLES IN "SALT" STATES AND NOT HAD THE FRAME RUST OUT. THIS SHOULD NOT BE CONSIDERED A "WEAR ITEM". THIS CAN LEAD TO A FAILURE WHEREBY THE FUEL TANK FALLS DOWN LEADING TO A HIGH RISK OF FIRE. THIS WAS FOUND DURING A REPLACEMENT OF THE BRAKE LINE (3RD SET) ASSEM…
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FRAME CROSS MEMBER BEHIND THE CAB IS RUSTED THROUGH. I HAVE OWNED VEHICLES IN "SALT" STATES AND NOT HAD THE FRAME RUST OUT. THIS SHOULD NOT BE CONSIDERED A "WEAR ITEM". THIS CAN LEAD TO A FAILURE WHEREBY THE FUEL TANK FALLS DOWN LEADING TO A HIGH RISK OF FIRE. THIS WAS FOUND DURING A REPLACEMENT OF THE BRAKE LINE (3RD SET) ASSEMBLY AND REMOVAL OF THE TRUCK BED.
NHTSA ODI #10918981
Mileage unknown · Oct 4, 2016
Electrical System
TL* THE CONTACT OWNS A 1999 GMC SIERRA 1500. WHILE THE VEHICLE WAS IN NEUTRAL, THE INSTRUMENT PANEL GAUGES FAILED AND FLICKERED WITHOUT WARNING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.
NHTSA ODI #10913725
220,000 miles · Aug 22, 2016
Service Brakes
BRAKE LINES LEAKING FROM CORROSION LEADING TO NO BRAKING
NHTSA ODI #10897720
218,000 miles · Jul 24, 2016
Fuel/propulsion SystemService BrakesCrashInjury
I AM THE ORIGINAL OWNER OF A 1999 GMC SIERRA THAT JUST HAD BRAKE LINE FAILURE ON 7/14/16 ON THE INTERSTATE THAT CAUSED AN ACCCIDENT. I HAD COMPLETE LOSS OF BRAKES, PEDAL TO THE FLOOR. I USED LOW GEAR AND PARK BRAKE TO MINIMIZE DAMAGE BUT STILL MADE CONTACT. IT IS CURRENTLY AT PATRIOT BUICK GMC IN WILLIAMSBURG VA FOR REPAIR WHERE…
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I AM THE ORIGINAL OWNER OF A 1999 GMC SIERRA THAT JUST HAD BRAKE LINE FAILURE ON 7/14/16 ON THE INTERSTATE THAT CAUSED AN ACCCIDENT. I HAD COMPLETE LOSS OF BRAKES, PEDAL TO THE FLOOR. I USED LOW GEAR AND PARK BRAKE TO MINIMIZE DAMAGE BUT STILL MADE CONTACT. IT IS CURRENTLY AT PATRIOT BUICK GMC IN WILLIAMSBURG VA FOR REPAIR WHERE I BOUGHT IT NEW. I FEEL ME HAVING TO PAY $1000+ FOR THE BRAKE LINE REPAIR AND NOW A COURT DATE AND INSURANCE ISSUES THAT ARE NOT MY FAULT. WE NEED TO DISCUSS GMC MAKING SOME RESTITUTION AS THERE IS NO RUST ANYWHERE ELSE AND THIS TRUCK HAS ONLY BEEN IN VA. I HAVE OTHER GM CARS FROM THE 60'S, 70S AND 2000S THAT HAVE NO RUST ISSUE. FUEL LINE WAS LEAKING AS WELL AND SOME NEEDED REPLACMENT.GM SERVICE REQUEST 8-2250924255 I ALSO HAD THE PS REAR BRAKE ROTOR SHIELD COME OFF AND SCRAPE MOVING PARTS LAST YEAR. TURNED ITNTO DEALERSHIP AS A PROBLEM. THIS TRUCK WAS TSB'D YEARS AGO FOR LINE INSPECTION
NHTSA ODI #10888028
NHTSA investigations
2EA04011 · Parking Brake Failure
Opened Apr 9, 2004 · Closed May 10, 2005
Status: closed (inferred from source dates) · Parking Brake; Parking Brake:conventional; Parking Brake:conventional:mechanical; Parking Brake:conventional:mechanical:linkage And Cable
IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (4)
Parking Brake:conventional
IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Parking Brake:conventional:mechanical
IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Parking Brake:conventional:mechanical:linkage And Cable
IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Parking Brake
IN A LETTER DATED APRIL 20, 2005, GM NOTIFIED NHTSA THAT IT HAD DECIDED THAT DEFECTS THAT RELATE TO MOTOR VEHICLE SAFETY EXIST IN CERTAIN MODEL YEAR (MY) 1999-2002 C/K 1500 SERIES (PBR PARKING BRAKE SYSTEM) AND MY 2001-2005 C/K 2500 AND 3500 SERIES (TRW PARKING BRAKE SYSTEM) PICKUPS WITH MANUAL TRANSMISSIONS.ACCORDING TO GM, SOME OF THESE VEHICLES MAY HAVE CONDITIONS THAT CAUSE THE FRICTION LININGS TO WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.GM'S ACTION COVERS AN ESTIMATED TOTAL OF 142,585 VEHICLES.DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH THE PBR PARKING BRAKE SYSTEM AND INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM. A TOTAL OF 58 NON-DUPLICATIVE COMPLAINTS WERE RECEIVED BY ODI AND GM CONCERNING THE APPROXIMATELY 59,000 MY 1999-2002 C/K 1500 SERIES PICKUP TRUCKS WITH THE PBR PARKING BRAKE SYSTEM.THESE INCLUDED 22 ALLEGED ROLLAWAY INCIDENTS, RESULTING IN A RATE OF 38.5 ROLLAWAY INCIDENTS PER 100,000 VEHICLES.ODI IS AWARE OF 24 COMPLAINTS REGARDING THE MY 2001-2005 C/K 2500 AND 3500 SERIES MANUAL TRANSMISSION TRUCKS RECALLED BY GM, INCLUDING 5 ALLEGING ROLLAWAY INCIDENTS.THOUGH THE CONDITIONS DESCRIBED IN GM'S LETTER ARE ALSO PRESENT IN THE C/K TRUCKS WITH AUTOMATIC TRANSMISSIONS, THE ROLLAWAY RATE IN THOSE VEHICLES WAS SIMILAR TO THOSE OBSERVED IN PEER VEHICLES STUDIED BY ODI IN THIS INVESTIGATION.THIS ENGINEERING ANALYSIS IS CLOSED. FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE03057 · Parking Brake Failure
Opened Dec 8, 2003 · Closed Apr 9, 2004
Status: closed (inferred from source dates) · Parking Brake
ODI OPENED PE03-057 TO ASSESS PARKING BRAKE INEFFECTIVENESS IN THE SUBJECT VEHICLES.THESE VEHICLES ARE EQUIPPED WITH FOUR WHEEL DISC BRAKES THAT INCORPORATE A SINGLE-SHOE DRUM-IN-HAT PARKING BRAKE INDEPENDENT OF THE SERVICE BRAKES.COMPLAINT AND WARRANTY DATA INDICATE THAT THE PARKING BRAKE LININGS TEND TO WEAR OUT EARLY IN THE LIFE OF THE VEHICLE (AT AN AVERAGE OF 24 MONTHS IN SERVICE), REDUCING THE PARKING BRAKE SYSTEM'S TORQUE BELOW THAT NEEDED TO IMMOBILIZE THE VEHICLE.GM HAS ATTRIBUTED THIS ACCELERATED WEAR TO FOREIGN MATERIAL INTRUSION AND A FAILURE OF THE BRAKE SHOE TO PROPERLY SELF-CENTER WITHIN ITS BRAKE DRUM.EFFECTIVE WITH THE START OF MY 2003 PRODUCTION, A NEWER REDUCED FORCE HOLD-DOWN CLIP WAS INTRODUCED TO FACILITATE BRAKE SHOE DISENGAGEMENT FROM THE DRUM SURFACE.THIS PART IS ALSO AVAILABLE AT THE SERVICE LEVEL FOR THE MY 1999-2002 VEHICLES.GM HAS INDICATED THAT THE PAKING BRAKE IS INTENDED TO OPERATE IN CONJUNCTION WITH THE TRANSMISSION TO IMMOBILZE PARKED VEHICLES, AND THAT IN MANY CASES, ACCELERATED PARKING BRAKE LINING WEAR IS CAUSED BY ROUGH USE, VEHICLE MODIFICATIONS, AND DRIVING WITH THE PARKING ENGAGED. ODI HAS UPGRADED THE PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS TO GATHER FURTHER INFORMATION CONCERNING PARKING BRAKE USAGE FACTORS AND THE CIRCUMSTANCES SURROUNDING THE SEVENTEEN REPORTED VEHICLE CRASHES.
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