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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

About this comparison →

When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

What owners actually said

488 reports
19,000 miles · Nov 24, 2006
Electrical System

AT THE BEGINNING OF NOV THERE WAS TWO OCCASIONS THAT I GOT INTO MY VEHICLE AND WHILE I WAS DRIVING TO WORK MY HEADLIGHTS AND THE LIGHTS IN THE DASH BOARD WOULD DIM AND FLASH EVERY TIME I LET MY FOOT OFF THE ACCELERATOR. THE GAUAGE TO THE BATTERY WOULD DROP DOWN PASS THE HALF POINT.AND I WOULD HERE CLICKING IN MY STEERING COLUMN…

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AT THE BEGINNING OF NOV THERE WAS TWO OCCASIONS THAT I GOT INTO MY VEHICLE AND WHILE I WAS DRIVING TO WORK MY HEADLIGHTS AND THE LIGHTS IN THE DASH BOARD WOULD DIM AND FLASH EVERY TIME I LET MY FOOT OFF THE ACCELERATOR. THE GAUAGE TO THE BATTERY WOULD DROP DOWN PASS THE HALF POINT.AND I WOULD HERE CLICKING IN MY STEERING COLUMN,THIS IS SOMETHING THAT HAS BEEN GOING ON.I TOLD THE GMC DEALERABOUT THIS,THEY COULD NOT DUPLICATE MY CONCERN AT THAT TIME. HE GAVE ME A #02-06-03-008A FORM AND TOLD ME IT COULDNT BE FIXED. I AM VERY UPSET BY THIS I AM DRIVING A DEFECTIVE SUV. I AM AFRAID OF GOING OUT TO START MY SUV AND IT NOT START.THAT IS ONE OF THE PROBLEMS IT COULD HAVE. *NM

NHTSA ODI #10174209

40,000 miles · Oct 29, 2006
Engine And Engine CoolingEquipmentFuel System, Gasoline

FIRST THE ENGINE STARTED MAKING NOISE AND THE ENGINE LIGHT CAME ON, THE DEALER REPLACED A BELT FOR 200.00. SECONDLY THE GAS GAUGE STOPPED READING FUEL LEVELS, DEALER STATED THAT THE SENSOR WAS DEAD AND WOULD COST 300.00 TO REPLACE. NEXT THE ENGINE DIED IN THE MIDDLE OF THE STREET. THE VEHICLE WILL NOT TURN OVER AND THE ENGINE LI…

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FIRST THE ENGINE STARTED MAKING NOISE AND THE ENGINE LIGHT CAME ON, THE DEALER REPLACED A BELT FOR 200.00. SECONDLY THE GAS GAUGE STOPPED READING FUEL LEVELS, DEALER STATED THAT THE SENSOR WAS DEAD AND WOULD COST 300.00 TO REPLACE. NEXT THE ENGINE DIED IN THE MIDDLE OF THE STREET. THE VEHICLE WILL NOT TURN OVER AND THE ENGINE LIGHT IS BACK ON. ALSO THEY HAD A SUNROOF INSTALLED FOR ME. A WEEK AFTER PURCHASE THE SUNROOF STARTED TO OPEN AND CLOSE EVEN WHEN THE CAR WAS SHUT OFF, IT WAS REPAIRED BUT NOW I AM HAVING THE SAME PROBLEM AGAIN. *NM

NHTSA ODI #10172084

25,500 miles · Sep 13, 2006
Engine And Engine Cooling

I PURCHASED A 2005 GMC ENVOY SLE IN MARCH OF 2006. SINCE I PURCHASED THE VEHICLE IT HAS STALLED SEVERAL TIMES. ONCE WHILE STOPPED WAITING FOR TRAFFIC TO RESUME AND NUMEROUS TIMES WHILE DRIVING AT A VERY SLOW RATE OF SPEED. I HAVE TAKEN IT TO THE DEALER TWICE AND BOTH TIMES THEY HAVE SAID THAT THEY CAN NOT FIND WHAT THE PROBLE…

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I PURCHASED A 2005 GMC ENVOY SLE IN MARCH OF 2006. SINCE I PURCHASED THE VEHICLE IT HAS STALLED SEVERAL TIMES. ONCE WHILE STOPPED WAITING FOR TRAFFIC TO RESUME AND NUMEROUS TIMES WHILE DRIVING AT A VERY SLOW RATE OF SPEED. I HAVE TAKEN IT TO THE DEALER TWICE AND BOTH TIMES THEY HAVE SAID THAT THEY CAN NOT FIND WHAT THE PROBLEM IS. *JB

NHTSA ODI #10168144

5 miles · Jul 18, 2006
Engine And Engine Cooling

2005 GMC ENVOY XL PURCHASE APRIL 29, 2006 JUST A FEW WEEKS LATER MY DRIVE SHAFT WAS REPLACED. A FEW WEEKS LATER WHILE TRYING TO MERGE INTO HEAVY TRAFFIC OFF OF THE EXPRESS WAY ENGINE DIED. VEHICLE IS NOW AT THE DEALERSHIP FOR THE 5TH TIME FOR SAME PROBLEM OF ENGINE STALLING DEALER HAS NOT BEEN ABLE TO FIND PROBLEM. DRIVERS SI…

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2005 GMC ENVOY XL PURCHASE APRIL 29, 2006 JUST A FEW WEEKS LATER MY DRIVE SHAFT WAS REPLACED. A FEW WEEKS LATER WHILE TRYING TO MERGE INTO HEAVY TRAFFIC OFF OF THE EXPRESS WAY ENGINE DIED. VEHICLE IS NOW AT THE DEALERSHIP FOR THE 5TH TIME FOR SAME PROBLEM OF ENGINE STALLING DEALER HAS NOT BEEN ABLE TO FIND PROBLEM. DRIVERS SIDE DOOR PANEL RATTLING AND FINALLY BROKE. *NM

NHTSA ODI #10162726

21,000 miles · Jul 11, 2006
Air Bags

DT*: THE CONTACT STATED THE VEHICLE'S AIRBAGS DEPLOYED WITHOUT AN ACCIDENT. THERE WAS NO BRAKING PRIOR TO THE AIR BAG DEPLOYMENT. THE VEHICLE DID NOT HIT ANY POTHOLES OR OTHER OBJECTS. THE AIR BAG WARNING LIGHT WAS NOT ILLUMINATED PRIOR TO THE DEPLOYMENT, HOWEVER IT DID ILLUMINATE AFTER THE DEPLOYMENT. A POLICE REPORT WAS NO…

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DT*: THE CONTACT STATED THE VEHICLE'S AIRBAGS DEPLOYED WITHOUT AN ACCIDENT. THERE WAS NO BRAKING PRIOR TO THE AIR BAG DEPLOYMENT. THE VEHICLE DID NOT HIT ANY POTHOLES OR OTHER OBJECTS. THE AIR BAG WARNING LIGHT WAS NOT ILLUMINATED PRIOR TO THE DEPLOYMENT, HOWEVER IT DID ILLUMINATE AFTER THE DEPLOYMENT. A POLICE REPORT WAS NOT FILED. UPDATED 7/25/2006 - *NM

NHTSA ODI #10162144

2,800 miles · Jul 6, 2006
Service Brakes, Hydraulic

IN AUGUST 2005 ON A TRIP, EXITING OFF RAMP BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR, WAS ABLE TO "PUMP" IT AND GET RESPONSE. AFTER SHUTTING VEHICLE OFF, SETTING & RESTART BRAKE PEDAL AGAIN GOES ALL THE WAY TO FLOOR. UPON RETURN TO DEALERSHIP MASTER CYLINDER WAS REPLACED. A FEW MONTHS LATER BRAKE PEDAL BECOMES EXTREMELY "SPON…

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IN AUGUST 2005 ON A TRIP, EXITING OFF RAMP BRAKE PEDAL WENT ALL THE WAY TO THE FLOOR, WAS ABLE TO "PUMP" IT AND GET RESPONSE. AFTER SHUTTING VEHICLE OFF, SETTING & RESTART BRAKE PEDAL AGAIN GOES ALL THE WAY TO FLOOR. UPON RETURN TO DEALERSHIP MASTER CYLINDER WAS REPLACED. A FEW MONTHS LATER BRAKE PEDAL BECOMES EXTREMELY "SPONGY" WITH NO STOPPING POWER. DEALERSHIP BLED BRAKES AND SAID PROBLEM WAS AIR IN SYSTEM. STILL NO IMPROVEMENT, EXTREMELY SOFT PEDAL AND UNIT WILL NOT PANIC STOP. TOOK BACK TO DEALERSHIP END OF JUNE 2006 AND THEY REPLACED MASTER CYLINDER A SECOND TIME. UNIT IS STILL NO BETTER AND IN MY OPINION UNSAFE TO DRIVE IF IT WILL NOT PANIC STOP. DEALERSHIP SAYS GM HAS TOLD THEM TO ORDER MORE PARTS, BUT DO NOT KNOW WHAT THE PROBLEM IS. *NM

NHTSA ODI #10161726

29,082 miles · Jul 3, 2006
Service Brakes, Hydraulic

I NOTICED RESIDUE ON ROTORS. *JB

NHTSA ODI #10161336

Mileage unknown · May 20, 2006
Electrical System

I HAVE AN '05 GMC ENVOY SLT. I'VE ONLY OWNED IT SIX MONTHS, SINCE NOV '05. I'VE DEALT WITH FLICKERING HEADLIGHTS AND DASH LIGHTS UNTIL JUST A COUPLE OF MONTHS AGO. I HAD THAT ISSUE LOOKED AT WHILE INSTALLING STEP RAILS. I WAS TOLD THIS WAS A TYPICAL ISSUE WITH ENVOYS AND THEY ONLY NEEDED TO 'TIGHTEN' SOME BOLTS. WHEN I INITIALLY…

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I HAVE AN '05 GMC ENVOY SLT. I'VE ONLY OWNED IT SIX MONTHS, SINCE NOV '05. I'VE DEALT WITH FLICKERING HEADLIGHTS AND DASH LIGHTS UNTIL JUST A COUPLE OF MONTHS AGO. I HAD THAT ISSUE LOOKED AT WHILE INSTALLING STEP RAILS. I WAS TOLD THIS WAS A TYPICAL ISSUE WITH ENVOYS AND THEY ONLY NEEDED TO 'TIGHTEN' SOME BOLTS. WHEN I INITIALLY MENTIONED THE PROBLEM I ALSO COMMENTED THAT I WOULD GET THE 'SHOCK' OF MY LIFE WHILE EXITING THE ENVOY AND ASKED IF IT COULD BE A GROUNDING ISSUE BUT THEY SAID NO. ANYWAY. THE PROBLEM WAS SOLVED FOR A FEW DAYS BUT IT STARTED ALL OVER AGAIN AND IT GETS WORSE AS TIME GOES ON. BEFORE I TOOK IT IN THE FIRST TIME IT WAS SO BAD I COULD FEEL THE ENGINE SURGE IN UNISON WITH THE FLICKERING OF THE HEADLIGHTS AND DASH LIGHTS. I FEEL THIS COULD BE AN EXTREME SAFETY ISSUE SINCE IT INVOLVES THE HEADLIGHTS AND IT MORE NOTICEABLE IN THE DARK HOURS. *JB

NHTSA ODI #10157918

30,000 miles · May 1, 2006
Air BagsFuel System, GasolineStructureCrash

MY SON WAS KILLED IN A ROLLOVER ACCIDENT ON 4/18/06. HE WAS EJECTED THROUGH THE DRIVER'S SIDE DOOR IN WHICH THE TOP PART OF THE DOOR WAS PULLED AWAY FROM THE ROOF OF THE CAR DURING THE ROLLOVER. BY LOOKING AT THE TIRE TRACKS OF THE ACCIDENT, HE WAS JUST ENTERING THE ON RAMP OF THE ROAD AND THE TRACKS SHOW NO SKID MARKS, SWERVIN…

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MY SON WAS KILLED IN A ROLLOVER ACCIDENT ON 4/18/06. HE WAS EJECTED THROUGH THE DRIVER'S SIDE DOOR IN WHICH THE TOP PART OF THE DOOR WAS PULLED AWAY FROM THE ROOF OF THE CAR DURING THE ROLLOVER. BY LOOKING AT THE TIRE TRACKS OF THE ACCIDENT, HE WAS JUST ENTERING THE ON RAMP OF THE ROAD AND THE TRACKS SHOW NO SKID MARKS, SWERVING, ETC, JUST A STRAIGHT LINE INTO THE DITCH AS IF HE DIDNT HAVE CONTROL OF THE STEERING OR BRAKES, POSSIBLE STALLING ?? BOTH TIRES ON THE DRIVER'S SIDE WERE FLATTENED. AIR BAGS WERE NEVER DEPLOYED. *NM

NHTSA ODI #10156508

Mileage unknown · Apr 12, 2006
Engine And Engine Cooling

WHEN DRIVING AT SLOW SPEEDS, IN THE PROCESS OF SLOWING DOWN OR AT A COMPLETE STOP THE TRUCK EXPERIENCES ENGINE SURGES. IT HAPPENS UNEXPECTEDLY AND GIVES NO WARNING. IT'S EXTREMELY DANGEROUS BECAUSE I'VE ALMOST REAR-ENDED PEOPLE NUMEROUS TIMES DUE TO THE SURGES. IT WAS BROUGHT INTO THE DEALERSHIP FOR SERVICE AND THEY SAID THEY DI…

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WHEN DRIVING AT SLOW SPEEDS, IN THE PROCESS OF SLOWING DOWN OR AT A COMPLETE STOP THE TRUCK EXPERIENCES ENGINE SURGES. IT HAPPENS UNEXPECTEDLY AND GIVES NO WARNING. IT'S EXTREMELY DANGEROUS BECAUSE I'VE ALMOST REAR-ENDED PEOPLE NUMEROUS TIMES DUE TO THE SURGES. IT WAS BROUGHT INTO THE DEALERSHIP FOR SERVICE AND THEY SAID THEY DID A SOFTWARE UPDATE BUT COULD NOT DUPLICATE THE PROBLEM. I'LL BE MAKING AN APPOINTMENT FOR ANOTHER SERVICE CALL WITHIN THE NEXT WEEK. I THOUGHT IT WAS JUST ME BUT THEN A CO-WORKER SAID SHE HAD THE SAME ISSUES TO THE EXTENT THAT SHE SOLD HER CAR BACK AND BOUGHT A COMPLETELY DIFFERENT MAKE & MODEL. *JB

NHTSA ODI #10155218

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.