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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

About this comparison →

When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

What owners actually said

488 reports
56,000 miles · Sep 19, 2011
Fuel System, GasolineFuel System, Other

THE FUEL SYSTEM STARTED TO MALFUNCTION AROUND THE FIRST WEEK OF SEPT 2010. I WAS GOING ON VACATION STOPPED TO GET GAS, AFTER FILLING UP THE GAS GAUGE READ EMPTY AND THE WARNING LIGHT CAME ON. AFTER SHUTTING THE ENVOY OFF AND RESTARTING IT THE GAUGE SEEMED TO WORK. AS THE DAYS WENT ON THE GAUGE COMPLETELY QUIT WORKING AND THE LOW…

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THE FUEL SYSTEM STARTED TO MALFUNCTION AROUND THE FIRST WEEK OF SEPT 2010. I WAS GOING ON VACATION STOPPED TO GET GAS, AFTER FILLING UP THE GAS GAUGE READ EMPTY AND THE WARNING LIGHT CAME ON. AFTER SHUTTING THE ENVOY OFF AND RESTARTING IT THE GAUGE SEEMED TO WORK. AS THE DAYS WENT ON THE GAUGE COMPLETELY QUIT WORKING AND THE LOW FUEL LIGHT HAS REMAINED ON. I RESET MY TRIP METER AFTER EVERY FILL UP, HOW ANNOYING. I AM NOT THE ONLY CONSUMER WITH THIS COMPLAINT. I REC'D A LETTER THAT GM STATES ITS THE FUEL LEVEL SENSOR. THE ONLY FIX A NEW FUEL PUMP FROM A DEALER AT 50% OFF? WHO CAN AFFORD DEALER PRICES? THIS IS OBVIOUSLY A DEFECT THAT GM IS FAILING TO OWN UP TO. ANY HELP WOULD BE APPRECIATED. *KB

NHTSA ODI #10426353

Mileage unknown · Sep 19, 2011
Electrical SystemFuel System, GasolineFuel System, Other

FUEL GAUGE DOES NOT GO ABOVE 1/8 TANK. SPEEDOMETER "STICKS" USUALLY AT HIGHWAY SPEED AND WHEN STOPPED DOES NOT RETURN TO ZERO THEN WHEN VEHICLE IS MOVING AGAIN THE NEW SPEED IS ACCUMULATING ON "STUCK" SPEED. SOMETIMES SPEEDOMETER "STICKS" BEFORE REACHING STEADY SPEED AND WHEN VEHICLE IS STOPPED THE READING IS BELOW ZERO IN THIS …

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FUEL GAUGE DOES NOT GO ABOVE 1/8 TANK. SPEEDOMETER "STICKS" USUALLY AT HIGHWAY SPEED AND WHEN STOPPED DOES NOT RETURN TO ZERO THEN WHEN VEHICLE IS MOVING AGAIN THE NEW SPEED IS ACCUMULATING ON "STUCK" SPEED. SOMETIMES SPEEDOMETER "STICKS" BEFORE REACHING STEADY SPEED AND WHEN VEHICLE IS STOPPED THE READING IS BELOW ZERO IN THIS SCENARIO WHEN THE VEHICLE IS MOVING AGAIN THE "REGISTERED" SPEED IS BELOW ACTUAL SPEED. AS I DRIVE 1,000 MILES A WEEK, IT IS QUITE IMPORTANT TO KNOW HOW MUCH FUEL I HAVE IN MY TANK AND OF COURSE HOW FAST I AM TRAVELING. *KB

NHTSA ODI #10426344

79,455 miles · Sep 19, 2011
Electrical SystemFuel System, Gasoline

MY FUEL GAUGE STOPPED WORKING 8 MONTHS AGO, TOOK TO GMC DEALER FOR SERVICE ESTIMATE. SERVICE MANAGER SAID THESE FUEL GAUGES ALWAYS GO OUT ON ENVOYS AND THE COST TO REPAIR WAS $578.00 (PLUS TAX) - I CHOKED AND DID NOT GET REPAIRED. 3 MONTHS LATER AFTER TRYING TO OPERATE THE VEHICLE WITHOUT THE FUEL GAUGE - IT BECAME A NIGHTMARE…

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MY FUEL GAUGE STOPPED WORKING 8 MONTHS AGO, TOOK TO GMC DEALER FOR SERVICE ESTIMATE. SERVICE MANAGER SAID THESE FUEL GAUGES ALWAYS GO OUT ON ENVOYS AND THE COST TO REPAIR WAS $578.00 (PLUS TAX) - I CHOKED AND DID NOT GET REPAIRED. 3 MONTHS LATER AFTER TRYING TO OPERATE THE VEHICLE WITHOUT THE FUEL GAUGE - IT BECAME A NIGHTMARE TO KNOW IF WE HAD GAS IN THE VEHICLE OR NOT, I TOOK IT TO AN INDEPENDENT REPAIR SHOP AND THEY SAID "WE SEE THIS FUEL GAUGE PROBLEM ALL THE TIME ON THE ENVOYS"... THEY SAID THE GMC PARTS WERE A RIP-OFF AND EXPENSIVE, THEY WOULD HAVE TO USE GMC PARTS FOR THE FUEL GAUGE AND THEY QUOTED $408.00 (PLUS TAX) FOR THE REPAIR. THE SERVICE MANAGER FOR THE REPAIR SHOP SAID HE COULD NOT UNDERSTAND WHY THEY HAVE NOT HAD A RECALL ON THIS SINCE THEY HAVE SEEN HUNDREDS OF GMC'S WITH THE SAME PROBLEM. HE SAID WE MAY WANT TO WAIT ON THE REPAIR TO SEE IF GM HAS A RECALL. ON AUGUST 30, I RECEIVED A WRITTEN NOTIFICATION FROM GMC STATING AN ISSUE WITH ENVOYS AND THE FUEL LEVEL SENSOR FAILURE PROBLEM; HOWEVER, GMC STATED THEY WOULD ONLY COVER 50% OF THE COST OF REPAIR. WHAT A JOKE, 50% OF A $600 REPAIR BILL FOR A PROBLEM THEY ADMIT IN WRITING IS A SCAM TO TRY AND GET AS MANY PEOPLE TO PAY FOR THE REPAIR ($300) BEFORE THE GOV'T. MANDATES A RECALL. I CALLED GMC AND REQUESTED A 100% PAID REPAIR AND THEY REFUSED. I WILL BE GLAD TO FORWARD THE "FUEL SENSOR FAILURE" LETTER IF YOU NEED. CAN YOU PLEASE HELP? THE ARE SEVERAL HUNDRED THOUSAND OWNERS OF GMC ENVOYS THAT WOULD BE VERY APPRECIATIVE - THANK YOU IN ADVANCE... *TR *KB

NHTSA ODI #10426259

90,000 miles · Sep 18, 2011
Fuel System, Other

FUEL SENSOR DOESNT WORK. STARTED OUT SPORATIC NOW JUST STICKS AT QUARTER TANK OR EMPTY VARIES AT TIMES. *TT

NHTSA ODI #10425933

115,305 miles · Sep 15, 2011
Fuel System, GasolineFuel System, Other

FILLED VEHICLE WITH GAS AND THE FUEL GAUGE REGISTERED EMPTY. FUEL GAUGE NO LONGER WORKS. *KB

NHTSA ODI #10425683

Mileage unknown · Sep 15, 2011
Fuel System, GasolineFuel System, Other

"GMC ENVOY FUEL SENSOR MAY FAIL PREMATURELY". I GOT THIS INFORMATION FROM GM IN A LETTER. THEY WILL PAY 1/2 COST TO HAVE IT REPLACED IF THE VEHICLE IS LESS THAN 10 YEARS OLD AND HAS =<120K MILES. MY VEHICLE HAS 148K AND IS A 2005 MODEL. GM TELLS ME THEY WILL NOT HELP ME WITH THIS PROBLEM DUE TO THE HIGHER MILES. I CONSIDER …

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"GMC ENVOY FUEL SENSOR MAY FAIL PREMATURELY". I GOT THIS INFORMATION FROM GM IN A LETTER. THEY WILL PAY 1/2 COST TO HAVE IT REPLACED IF THE VEHICLE IS LESS THAN 10 YEARS OLD AND HAS =<120K MILES. MY VEHICLE HAS 148K AND IS A 2005 MODEL. GM TELLS ME THEY WILL NOT HELP ME WITH THIS PROBLEM DUE TO THE HIGHER MILES. I CONSIDER THE FACT THAT THE FUEL SENSOR MAY READ EMPTY EVEN WHEN FULL OR FULL WHEN IN FACT THE TANK IS EMPTY TO BE A SAFETY HAZARD. I AM ASKING FOR YOUR HELP TO HAVE GM RECALL THE AFFECTED MODELS AND REPAIR AT NO COST TO ME OR THE THOUSANDS OF OTHERS WHO IN FACT HAVE THE SAME PROBLEM. I HAVE NEVER FILED A COMPLAINT BEFORE AND HOPE THAT I HAVE PROVIDED ENOUGH INFORMATION FOR THE BOARD TO TAKE POSITIVE ACTION. *KB

NHTSA ODI #10425610

72,000 miles · Sep 14, 2011
Electrical SystemFuel System, OtherPower Train

THE WIPERS WERE THE FIRST TO GO. THAT NEEDED A CONTROL MODULE. THE TOUCH PADS FOR THE TAIL GATE WERE NEXT. FIRST THE DROP DOWN THEN THE SWING. THEN THE RIGHT SIDE PASSENGER DOOR INSIDE HANDLE STOPPED WORKING. THEN THE LEFT SIDE REAR DOOR OUTSIDE HANDLE DOESN'T WORK. THEN THE FOUR WHEEL DRIVE DOESN'T WORK. THEN THE FUEL GAUGE D…

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THE WIPERS WERE THE FIRST TO GO. THAT NEEDED A CONTROL MODULE. THE TOUCH PADS FOR THE TAIL GATE WERE NEXT. FIRST THE DROP DOWN THEN THE SWING. THEN THE RIGHT SIDE PASSENGER DOOR INSIDE HANDLE STOPPED WORKING. THEN THE LEFT SIDE REAR DOOR OUTSIDE HANDLE DOESN'T WORK. THEN THE FOUR WHEEL DRIVE DOESN'T WORK. THEN THE FUEL GAUGE DOESN'T WORK. NOW THE PASSENGER'S WINDOW DOESN'T OPEN. 5TH SPEED ON THE HEATER STOPPED WORKING. WHAT IS THE MATTER WITH GMC? THAT IS A HIGH END VEHICLE AND AS SUCH SHOULD NOT BE PLAGUED WITH SUCH PROBLEMS. *KB

NHTSA ODI #10425433

52,000 miles · Sep 6, 2011
Fuel System, Gasoline

FUEL LEVEL SENSOR FAILURE. FUEL GAUGE FAILS TO GO PAST 1/4 TANK. *TR

NHTSA ODI #10423989

95,614 miles · Sep 2, 2011
Fuel System, Gasoline

I JUST PURCHASED THIS VEHICLE KNOWING THE GAUGE DID NOT WORK. THE INFO I HAVE POSTED IS INFO FROM THE INDIVIDUAL I PURCHASED IT FROM. HE JUST SET THE FUEL USED OPTION TO KEEP TRACK. *TR

NHTSA ODI #10423098

Mileage unknown · Sep 2, 2011
Fuel System, Gasoline

I OWN A 2005 GMC ENVOY AND THE GAS GAUGE SENSOR HAS STOPPED WORKING. I BELIEVE THERE SHOULD BE A RECALL ON THIS PROBLEM BECAUSE IT HAS HAPPENED TO A LOT OF THESE VEHICLES. *TR

NHTSA ODI #10422981

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.