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2005 GMC Envoy

Owner reports · Recalls · Investigations

More warning signs than most Envoy years

Owner complaints for the 2005 GMC Envoy are substantially higher than the model-year median of 22.

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When problems were reported

Mileage at the reported incident

385 reports with mileage · 103 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 183 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 164 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports14 fire reports22 injury reports

Fuel/propulsion System complaints

30 reports
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18,661 miles · Nov 17, 2014
Electrical SystemFuel/propulsion SystemService BrakesFire

WHEN I WENT OUT TO START MY CAR IT WOULDN'T START SO I TOOK THE KEY AND MY DAD MY BE I NEED A JUMP HE SAID NO IF THAT WAS THE CASE THE CAR WOULDN'T EVEN TURN OVER. I WENT BACK OUT TO TRY IT AGAIN BUT STILL NOTHING SO I BEGAN TO TURN THE KEY BACK AND FOURTH AND EVENTUALLY IT STARED. A FEW MINUTES THE CIGARETTE OUTLET CAUGHT ON F…

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WHEN I WENT OUT TO START MY CAR IT WOULDN'T START SO I TOOK THE KEY AND MY DAD MY BE I NEED A JUMP HE SAID NO IF THAT WAS THE CASE THE CAR WOULDN'T EVEN TURN OVER. I WENT BACK OUT TO TRY IT AGAIN BUT STILL NOTHING SO I BEGAN TO TURN THE KEY BACK AND FOURTH AND EVENTUALLY IT STARED. A FEW MINUTES THE CIGARETTE OUTLET CAUGHT ON FIRE SO I UNPLUGGED MY CAR CHARGER. *TR

NHTSA ODI #10655355

130,000 miles · Oct 8, 2014
Fuel/propulsion System

THE FUEL GAUGE READS FAULTY, WILL FILL UP THE TANK AND IT WILL SHOW AS EMPTY, THEN IT WILL SHOW 1/4 FULL AND NEEDLE WILL FLUCTUATE INTERMITTENTLY BETWEEN 1/4 TANK AND EMPTY. HAS BEEN DIAGNOSED AS THE FUEL LEVEL SENSOR. *TR

NHTSA ODI #10643316

126,000 miles · Apr 22, 2014
Fuel/propulsion System

FILLED UP GAS TANK TO FULL, WHEN PULLING OUT OF GAS STATION, FUEL LIGHT CAME ON AND GAS GAUGE SHOWED IT WAS EMPTY. AFTER DRIVING FOR A SHORT WHILE GAUGE STARTED TO GO TO FULL. THIS HAPPENS EVERYTIME I FILL UP FOR GAS. *TR

NHTSA ODI #10584187

143,000 miles · Feb 26, 2014
Electrical SystemExterior LightingFuel/propulsion System

THE FIRST DAY WE HAD THE TRUCK THE SPEEDOMETER DISPLAYED THE WRONG SPEED AND HAS BEEN THAT WAY. IT WORKS OCCASIONALLY. THEN A WEEK LATER THE LOW BEAM HEAD LIGHTS WENT OUT WHILE DRIVING. THEY CAME BACK ON AFTER A FEW MINS. THIS HAPPENED AGAIN A FEW DAYS AGO. THE FUEL GAGE IS IN ACCURATE AS WELL. I TOOK IT TO A SHOP AND THEY SAID …

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THE FIRST DAY WE HAD THE TRUCK THE SPEEDOMETER DISPLAYED THE WRONG SPEED AND HAS BEEN THAT WAY. IT WORKS OCCASIONALLY. THEN A WEEK LATER THE LOW BEAM HEAD LIGHTS WENT OUT WHILE DRIVING. THEY CAME BACK ON AFTER A FEW MINS. THIS HAPPENED AGAIN A FEW DAYS AGO. THE FUEL GAGE IS IN ACCURATE AS WELL. I TOOK IT TO A SHOP AND THEY SAID THE INSTRUMENT CLUSTER NEEDS TO BE REPLACED BUT FOUND NO ISSUES WITH THE HEAD LIGHTS BUT THERE IS DEFINITELY AN ISSUE WITH THE HEADLIGHTS AND THAT IS VERY DANGEROUS. *TR

NHTSA ODI #10565935

Mileage unknown · Aug 27, 2013
EngineFuel/propulsion SystemSuspension

IN MARCH 2012 I HAD MOTOR MOUNTS INSTALLED ON MY 2005 GMC ENVOY AT THE DEALERSHIP JAY GMC BUICK COLUMBUS GEORGIA. ON AUGUST 26,2013 THEY ARE TELLING ME I NEED NEW MOTOR MOUNTS BECAUSE OF THE AGE OF VEHICLE AND MILES THEY NEED TO BE REPLACE. I GUESS PARTS ARE OLD AND PROFESSIONAL INSTALLING IS OLD TO. DURING THIS SAME TIME HAD A …

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IN MARCH 2012 I HAD MOTOR MOUNTS INSTALLED ON MY 2005 GMC ENVOY AT THE DEALERSHIP JAY GMC BUICK COLUMBUS GEORGIA. ON AUGUST 26,2013 THEY ARE TELLING ME I NEED NEW MOTOR MOUNTS BECAUSE OF THE AGE OF VEHICLE AND MILES THEY NEED TO BE REPLACE. I GUESS PARTS ARE OLD AND PROFESSIONAL INSTALLING IS OLD TO. DURING THIS SAME TIME HAD A TUNE-UP {MAJOR} AND NOW HAVE TO HAVE COIL AND PLUG INSTALL. THIS MAKE IT SEEM PAYING FOR PROFESSIONAL SERVE IS A WASTE OF TIME. MY FUEL INJECTOR ALSO NEEDS CLEANING AGAIN. IN THE FUTURE I CAN ONLY EXPECT 40,000 MILES ON ANYTHING FIXED BY DEALER. *TR

NHTSA ODI #10537518

104,000 miles · May 6, 2013
Fuel/propulsion System

THE FUEL GAUGE ON MY VEHICLE STARTED TO GO UP AND DOWN AND THEN THE YELLOW EMPTY LIGHT CAME ON ALL OF A SUDDEN WHILE DRIVING. EVEN AFTER FILLING UP THE GAS TANK, THE FUEL GAUGE DOES NOT READ CORRECTLY. I'M NOW AT THE POINT I HAVE TO KEEP TRACK OF MY GAS USAGE BY USING MY TRIP METER AND TRACKING THE MILES THAT I DRIVE. I'M AFRAID…

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THE FUEL GAUGE ON MY VEHICLE STARTED TO GO UP AND DOWN AND THEN THE YELLOW EMPTY LIGHT CAME ON ALL OF A SUDDEN WHILE DRIVING. EVEN AFTER FILLING UP THE GAS TANK, THE FUEL GAUGE DOES NOT READ CORRECTLY. I'M NOW AT THE POINT I HAVE TO KEEP TRACK OF MY GAS USAGE BY USING MY TRIP METER AND TRACKING THE MILES THAT I DRIVE. I'M AFRAID TO TAKE MY VEHICLE ON LONG TRIPS, NOT KNOWING WHEN I MAY RUN OUT OF GAS. *TR

NHTSA ODI #10510841

Mileage unknown · Mar 12, 2013
Electrical SystemFuel/propulsion System

2005 GMC ENVOY BOUGHT IN FEBRUARY OF 2011. A FEW MONTHS LATER THE FUEL GAUGE ONLY REGISTERS AS EMPTY REGARDLESS OF HOW MUCH FUEL WAS ADDED TO THE TANK. *TR

NHTSA ODI #10502534

79,032 miles · Mar 6, 2013
Electrical SystemFuel/propulsion System

FUEL GAUGE STOPPED WORKING IN APRIL 2011. SHOWING EMPTY EVEN WHEN FULL. TOOK TO DEALER. MENTIONED I HEARD TRAILBLAZERS ALSO HAVING ISSUE. WAS TOLD NO RECALLS. HAD TO PAY FOR REPAIRS. FINALLY GOT NOTICE CAN GET PORTION OF MONEY BACK. IT TOOK MONTHS TO GET PORTION OF MONEY BACK. I HAD TO KEEP FOLLOWING UP EVEN THOUGH THEY CONFIRME…

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FUEL GAUGE STOPPED WORKING IN APRIL 2011. SHOWING EMPTY EVEN WHEN FULL. TOOK TO DEALER. MENTIONED I HEARD TRAILBLAZERS ALSO HAVING ISSUE. WAS TOLD NO RECALLS. HAD TO PAY FOR REPAIRS. FINALLY GOT NOTICE CAN GET PORTION OF MONEY BACK. IT TOOK MONTHS TO GET PORTION OF MONEY BACK. I HAD TO KEEP FOLLOWING UP EVEN THOUGH THEY CONFIRMED THEY HAD MY PAPERWORK. STRIKE 1. HAD CAR IN FOR 100,000 MILE SERVICE, 9/24 - 9/25/2012, ONLY TO GO BACK LATER BECAUSE OF CAR SEEMING TO NOW HAVE ISSUES ACCELERATING AND CAR WAS NOT RESET AFTER OIL CHANGE. TOLD NEEDED ENGINE MOUNTS. DISPUTED THIS AS SEEMS STRANGE CAR WAS RUNNING AND SOUNDING FINE BEFORE 100K MILE SERVICE. WENT BACK AND FORTH WITH DEALER.TOOK CAR BACK TO HAVE MASTER TECH CHECK AND ALSO BECAUSE OIL GAUGE STUCK IN ONE SPOT. WENT IN 12/31/2012. WAS QUOTED REPAIR PRICE FOR OIL SENSOR AND NOW REPAIR QUOTE NOT ONLY HAS ENGINE MOUNT REPLACEMENT BUT ALSO QUOTED TRANS MOUNT REPLACEMENT. REALLY....REFUSED REPAIR. STRIKE 2 AND 3. BTW, ALSO NEEDED NEW TIRES. I WENT TO OTHER DEALER APPROXIMATELY 35 MINUTES AWAY INSTEAD TO GET TIRES. ON 3/5/2013, ON WAY HOME NOTICE SPEEDOMETER SHOWING ABOUT 90 MILES EVEN THOUGH GPS SAYS I'M ONLY DOING ABOUT 67. EXITED INTERSTATE, SHUT CAR OFF AND TURNED BACK ON. NO CHANGE. GOT HOME, TURNED CAR OFF. SPEEDOMETER STUCK AT 20 MILES. MORNING OF 3/6/13, STARTED CAR, SPEEDOMETER STUCK AT 7 MILES. WORKED FULL DAY. GOT HOME AND IT WAS BACK TO ZERO AFTER TURNING CAR OFF. CURRENT ODOMETER IS APPROXIMATELY 106,102. THESE PEOPLE NEED TO OWN UP TO THEIR MISTAKES AND ERRORS. WE SPEND ENOUGH MONEY WITH THEM. GRASS MAY NOT BE GREENER WITH OTHER MAKE VEHICLE BUT CUSTOMER SERVICE GOES A LONG WAY!!!!! WILL TAKE A LOT TO GET ME TO BUY ANOTHER GMC OR SIMILAR VEHICLE. *TR

NHTSA ODI #10501894

136,000 miles · Nov 25, 2012
Electrical SystemFuel/propulsion System

FUEL GAUGE REGISTERS EMPTY AFTER FILLING TANK. LIGHT & SOUND SENSORS INDICATE LOW FUEL LEVEL. FUEL MUST DRAIN SLOWLY INTO TANK OR GAS PUMP SHUTS OFF. ELECTRICAL DASH INDICATORS DO NOT WORK FOR A TIME AFTER FUELING SO CANNOT SET THE TRIP INDICATOR TO GAUGE THE MILEAGE TO A TANK OF GAS. FUEL ON OCCASION DOES NOT SHUT OFF AT THE GA…

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FUEL GAUGE REGISTERS EMPTY AFTER FILLING TANK. LIGHT & SOUND SENSORS INDICATE LOW FUEL LEVEL. FUEL MUST DRAIN SLOWLY INTO TANK OR GAS PUMP SHUTS OFF. ELECTRICAL DASH INDICATORS DO NOT WORK FOR A TIME AFTER FUELING SO CANNOT SET THE TRIP INDICATOR TO GAUGE THE MILEAGE TO A TANK OF GAS. FUEL ON OCCASION DOES NOT SHUT OFF AT THE GAS PUMP WHEN TANK IS FULL. *TR

NHTSA ODI #10485958

72,000 miles · Nov 13, 2012
Fuel/propulsion System

GAS GAUGE CONTINUOUSLY FLUCTUATES BETWEEN EMPTY AND FULL EVEN WITH A FULL TANK, THIS ALSO CAUSES THE ENGINE LIGHT TO COME ON. THERE HAS BEEN NUMEROUS COMPLAINTS FROM OTHER OWNERS WITH THE SAME PROBLEM BUT A RECALL HAS YET TO BE ISSUED. CALLED THE DEALER AND THEY SAID THEY WILL COVER HALF THE COST. WHY NOT THE WHOLE COST SINCE…

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GAS GAUGE CONTINUOUSLY FLUCTUATES BETWEEN EMPTY AND FULL EVEN WITH A FULL TANK, THIS ALSO CAUSES THE ENGINE LIGHT TO COME ON. THERE HAS BEEN NUMEROUS COMPLAINTS FROM OTHER OWNERS WITH THE SAME PROBLEM BUT A RECALL HAS YET TO BE ISSUED. CALLED THE DEALER AND THEY SAID THEY WILL COVER HALF THE COST. WHY NOT THE WHOLE COST SINCE THIS ISSUE IS SO PREVALENT? *TR

NHTSA ODI #10484482

Official recalls

2

06V417000 · Air Bags:frontal

Oct 31, 2006

CERTAIN VEHICLES ORIGINALLY BUILT WITH CLOTH SEATS THAT WERE EQUIPPED WITH AN AUTOMATIC AIR BAG PASSENGER SENSING SYSTEM AND LATER REUPHOLSTERED WITH AFTERMARKET LEATHER SEAT COVER KITS ARE INVOLVED. TESTING HAS INDICATED THAT THE AFTERMARKET LEATHER SEAT COVERS CAN CAUSE THE PASSENGER SENSING SYSTEM TO MALFUNCTION.

Consequence & remedy

Consequence: IF THE PASSENGER SENSING SYSTEM MALFUNCTIONS, THE FRONT AIR BAG ON THE PASSENGER SIDE MAY BE DISABLED WHEN IT SHOULD BE ENABLED, OR ENABLED WHEN IT SHOULD BE DISABLED. IN EITHER CASE, IN THE EVENT OF A CRASH THAT REQUIRES AIR BAG DEPLOYMENT, A FRONT PASSENGER'S LEVEL OF INJURY MAY BE INCREASED.

Remedy: BECAUSE A REPLACEMENT LEATHER SEAT COVER THAT IS COMPATIBLE WITH THE PASSENGER SENSING SYSTEM IS NOT AVAILABLE, GENERAL MOTORS (GM) WILL REPURCHASE THESE VEHICLES IN ACCORDANCE WITH THE TERMS STATED IN GM'S LETTER TO OWNERS. THE RECALL BEGAN ON NOVEMBER 6, 2006. OWNERS SHOULD CONTACT GM AT 1-877-477-1022 TO BEGIN THE PROCESS OF REPURCHASING THEIR VEHICLE.

05V035000 · Visibility:windshield

Feb 3, 2005

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 212, 'WINDSHIELD MOUNTING.' THE WINDSHIELD URETHANE BEAD MAY NOT HAVE ADHERED TO THE BODY IN CERTAIN AREAS DURING THE CURE PROCESS.

Consequence & remedy

Consequence: IF A CRASH OCCURS, THE WINDSHIELD MAY NOT BE RETAINED, INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.

Remedy: DEALERS WILL REPLACE THE WINDSHIELD FREE OF CHARGE. THE RECALL BEGAN ON MARCH 10, 2005. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CHEVROLET AT 1-800-630-2438, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.