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2004 GMC Envoy Xuv

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

132 reports with mileage · 18 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 79 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 13 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports1 fire reports5 injury reports

Fuel System, Gasoline complaints

18 reports
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Mileage unknown · Oct 27, 2016
Fuel System, Gasoline

VEHICLE HAS HAD STRONG ODOR OR RAW FUEL COMING FROM DRIVING SIDE WHEEL WELL. HAD MECHANIC CHECK THIS OUT AND I WAS TOLD THIS HAS A FUEL LEAK NEAR THE FUEL FILTER / FILLER NECK AND POSSIBLE GAS TANK ISSUE WHICH IS CLOSE TO THE EXHAUST PIPE. THIS IS A KNOWN ISSUE FROM GM OWNERS BUT RECALL HAS NOT BEEN ADVISED. INFORMED GM OF IS…

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VEHICLE HAS HAD STRONG ODOR OR RAW FUEL COMING FROM DRIVING SIDE WHEEL WELL. HAD MECHANIC CHECK THIS OUT AND I WAS TOLD THIS HAS A FUEL LEAK NEAR THE FUEL FILTER / FILLER NECK AND POSSIBLE GAS TANK ISSUE WHICH IS CLOSE TO THE EXHAUST PIPE. THIS IS A KNOWN ISSUE FROM GM OWNERS BUT RECALL HAS NOT BEEN ADVISED. INFORMED GM OF ISSUE ON 10/26 BUT THEY WILL NOT FIX. THIS WILL COST UPWARDS OF $1100-$1600 TO FIX. *TR

NHTSA ODI #10919399

36,350 miles · Aug 12, 2014
Electrical SystemFuel System, GasolineSteering

BOUGHT NEW AND LOVED THE RIDE.LIST PRICE WAS OVER $42,000. WELL MAINTAINED. 1ST LOST SPEEDOMETER AND OTHER GAUGES. REPLACED INSTRUMENT CLUSTER. 40K MILES REPLACED BLOWER MOTOR. 60K MILES WINDOW BEHIND BACKSEAT JUST DROPPED. REPLACED REGULATOR (I THINK). 62K MILES CHECK ENGINE LIGHT - REPLACED FUEL CAP THEN TOOK TO DEALER - $600 …

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BOUGHT NEW AND LOVED THE RIDE.LIST PRICE WAS OVER $42,000. WELL MAINTAINED. 1ST LOST SPEEDOMETER AND OTHER GAUGES. REPLACED INSTRUMENT CLUSTER. 40K MILES REPLACED BLOWER MOTOR. 60K MILES WINDOW BEHIND BACKSEAT JUST DROPPED. REPLACED REGULATOR (I THINK). 62K MILES CHECK ENGINE LIGHT - REPLACED FUEL CAP THEN TOOK TO DEALER - $600 REPLACED A OXYGEN SENSORS. CHECK ENGINE LIGHT CAME BACK ON A FEW DAYS LATER WITH SAME CODE. JUST DRIVING WITH IT NOW. 68K MILES - REPLACED POWER STEERING PUMP.89K MILES - DRIVER SIDE POWER WINDOW MODULE BURNT - REPLACED. 91K MILES - WHILE REPLACING DRIVER SIDE HEADLIGHT FOUND WIRE TO LIGHT WAS MELTED. 98K MILES REAR SPEAKERS QUITE WORKING. PROBABLY A COUPLE OF THINGS I HAVE FORGOTTEN. 8-12-14 IT HAS 99360 MILES ON IT AND STILL LOVE THE RIDE BUT HAVE LOST FAITH IN GM. I HAVE HAD 7 GM VEHICLES AND WILL HAVE NO MORE AFTER THIS ONE.SOME OF THESE ITEMS HAVE HAD A RECALL BUT NOT FOR THIS VEHICLE EVEN THOUGH THE SAME PARTS ARE IN THIS ONE AS THE RECALLED VEHICLES. *TR

NHTSA ODI #10621821

107,000 miles · Jul 15, 2013
Fuel System, Gasoline

TL* THE CONTACT OWNS A 2004 GMV ENVOY SUV. THE CONTACT STATED THAT AFTER PARKING THE VEHICLE, FUEL WAS SEEN LEAKING FROM THE FUEL TANK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS ADVISED TO THE CONTACT THAT THE INLET CHECK VALE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE PROBLEM PERSI…

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TL* THE CONTACT OWNS A 2004 GMV ENVOY SUV. THE CONTACT STATED THAT AFTER PARKING THE VEHICLE, FUEL WAS SEEN LEAKING FROM THE FUEL TANK. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE IT WAS ADVISED TO THE CONTACT THAT THE INLET CHECK VALE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE PROBLEM PERSISTED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 107,000. *TR

NHTSA ODI #10524903

166,569 miles · Apr 20, 2012
Fuel System, Gasoline

MISFIRE WAS DETECTED DEALER CODE #P038. DEALER CLAIM WAS A SPARK PLUG PROBLEM. SPARK PLUGS AND CABLES WERE REPLACE. WHEN I WENT TO PICK UP THE VEHICLE, THE CHECK ENGINE LIGHT WAS ON. DEALER TECHNICIAN CLAIMED THERE IS A PROLBLEM WITH THE TANK THAT IS LEAKING AND NEEDED TO BE REPLACE. THEY STATED THE PROBLEM IS ON MOST OF THIS NE…

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MISFIRE WAS DETECTED DEALER CODE #P038. DEALER CLAIM WAS A SPARK PLUG PROBLEM. SPARK PLUGS AND CABLES WERE REPLACE. WHEN I WENT TO PICK UP THE VEHICLE, THE CHECK ENGINE LIGHT WAS ON. DEALER TECHNICIAN CLAIMED THERE IS A PROLBLEM WITH THE TANK THAT IS LEAKING AND NEEDED TO BE REPLACE. THEY STATED THE PROBLEM IS ON MOST OF THIS NEW TANKS. JUST WONDER IF THIS A MANUFACTURING PROBLEM SINCE IT CAN CAUSE FIRE OR EXPLOSION AT ANY TIME ON THE ROAD. *JS

NHTSA ODI #10455854

20,000 miles · Jan 17, 2012
Fuel System, Gasoline

A YEAR AFTER THE PURCHASE OF MY NEW 2004 GMC ENVOY XUV MY SERVICE ENGINE LIGHT CAME ON AND AN AUTHORIZED SERVICE TECH SAID I NEEDED A NEW GAS CAP BECAUSE OF A SMALL VAPOR LEAK. I BOUGHT THE NEW CAP AND A FEW MONTHS LATER THE ENGINE LIGHT CAME ON AND AGAIN I BOUGHT ANOTHER CAP. FROM THEN I HAD BEEN TOLD BY DIFFERENT MECHANICS T…

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A YEAR AFTER THE PURCHASE OF MY NEW 2004 GMC ENVOY XUV MY SERVICE ENGINE LIGHT CAME ON AND AN AUTHORIZED SERVICE TECH SAID I NEEDED A NEW GAS CAP BECAUSE OF A SMALL VAPOR LEAK. I BOUGHT THE NEW CAP AND A FEW MONTHS LATER THE ENGINE LIGHT CAME ON AND AGAIN I BOUGHT ANOTHER CAP. FROM THEN I HAD BEEN TOLD BY DIFFERENT MECHANICS THAT THE VAPOR LEAK IS COMING FROM THE NOZZLE THE CAP ATTACHES TO BUT TODAY FOR THE FIRST TIME I WAS TOLD I WOULD FAIL MY SMOG CHECK BECAUSE THE VAPOR LEAK ACCORDING TO THEIR DIAGNOSTICS WAS NOT COMING FROM THE NOZZLE, BUT SOMEWHERE ELSE NEAR THE TANK. AFTER RESEARCH ON RECALLS AND COMPLAINTS, I FOUND OUT THAT MY PROBLEM WAS SIMILAR TO OTHER COMPLAINTS, THAT BEING THE GM SERVICE BULLETIN 05-06-04-014A: INFO - DIAGNOSTIC AIDS FOR TROUBLE CODES P0440, P0455 & / OR P0442 FUEL WAS LEAKING FROM THE CRACK, AND THAT THE 2002 - 2004 ENVOY MAY HAVE ISSUES WITH A CRACK IN THE GAS TANK FILLER NECK AS WELL. I CHECKED OUT THE ASSEMBLY SYSTEM AND YEP MY FILLER TANK CONNECTION FROM HOSE TO TANK IS LOOSE AND SHOWING EVIDENCE OF GAS LEAKING DOWN THE TANK. IT WASN'T A SMALL VAPOR LEAK, IT IS A MUSHROOM CLOUD EVENT JUST WAITING TO HAPPEN TO MY BACKSIDE! THE INTERESTING PART OF THIS DISASTER IS THAT THEY DID THIS AS FAR BACK AS I COULD SEARCH, SO FAR AS EARLY AS 2001. GM HAD ADVISED THEIR MECHANICS THAT THE PROBLEM WAS RESOLVED AND REDESIGN OF THE SYSTEM WAS IN PLACE WITH WELDED UNITS ATTACHING THE COMPONENTS, RATHER THAN RUBBER BOOTING TO PLASTIC TANKS. I HAVE THE INTERNAL MEMO OF THEIR DECLARATIONS FOR THREE YEARS SO FAR. TODAY, I'M IN POSSESSION OF A LOADED BOMB AND SEE THAT TSB'S ARE ISSUED FOR YEARS THROUGH 2009. PLUS THERES A DISCREPANCY WITH SERVICE WARRANTIES OF 10 YEARS OR 120,000 MILES VS 150,000, I HAVE THOSE INTERNAL DOCUMENTS FROM GM TO THE DEALERS AS WELL. I CANT AFFORD THIS. OTHER ENVOY OWNERS I'VE TALKED TO ARE SAYING THE SAME THINGS EXACTLY. *TR

NHTSA ODI #10444004

85,000 miles · Dec 31, 2011
Fuel System, Gasoline

GAS SMELL NEAR REAR OF VEHICLE WHEN PARKED, AFTER DRIVING. *KB

NHTSA ODI #10441982

195,500 miles · Jan 15, 2011
Fuel System, Gasoline

2004 GMC ENVOY , I RECEIVED A RECALL NOTICE FOR A FUEL TANK PROBLEM. IT SAID DO NOT BRING THE TRUCK IN IF YOU DON'T SMELL GAS. NOW A YEAR LATER I SMELL GAS AND THE DEALER TOLD ME THE RECALL EXPIRED BECAUSE OF THE MILEAGE (195500). *TR

NHTSA ODI #10376761

47,800 miles · Jan 4, 2011
Electrical SystemFuel System, GasolineVisibility

I HAD A 2004 GMC ENVOY XUV AND HAD SEVERAL THINGS GOING WRONG. THE SPEEDOMETER WAS RADICAL, SOME DAYS IT WOULD WORK AND OTHER DAYS NOT. THE BACK WINDOW OF THE VEHICLE WOULD BE DOWN FOR NO REASON AT ALL WHEN I WAS NOT EVEN IN OR NEAR THE CAR. THE ENGINE LIGHT WOULD COME ON AND GO OFF. LIKE A FOOL I JUST PURCHASED A USED 2004…

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I HAD A 2004 GMC ENVOY XUV AND HAD SEVERAL THINGS GOING WRONG. THE SPEEDOMETER WAS RADICAL, SOME DAYS IT WOULD WORK AND OTHER DAYS NOT. THE BACK WINDOW OF THE VEHICLE WOULD BE DOWN FOR NO REASON AT ALL WHEN I WAS NOT EVEN IN OR NEAR THE CAR. THE ENGINE LIGHT WOULD COME ON AND GO OFF. LIKE A FOOL I JUST PURCHASED A USED 2004 GMC ENVOY XUV, ONLY OWNED IT 2 DAYS AND SMELLED GAS. LOOKED UNDER THE VEHICLE AND THE ENTIRE REAR OF THE UNDERSIDE OF IT WAS COVERED IN GASOLINE. THERE WAS A SMALL PUDDLE ON THE GARAGE FLOOR. TOOK THE VEHICLE BACK TO THE DEALER AND THEY TOOK OUT THE GAS TANK AND THERE IS A LEAK IN THE FILLER NECK. STILL WAITING TO GET THE CAR BACK, CAN'T FIND PARTS. THIS WILL BE MY LAST ENVOY. *TR

NHTSA ODI #10374050

66,000 miles · Oct 5, 2010
Fuel System, Gasoline

MY 2004 ENVOY XUV HAS FUEL ODOR ADMITTANCE AND POSSIBLY LEAKING FUEL. *TR

NHTSA ODI #10359374

66,000 miles · Oct 5, 2010
Fuel System, Gasoline

MY 2006 ENVOY XUV HAS FUEL ODOR ADMITTANCE AND POSSIBLY LEAKING FUEL. *TR

NHTSA ODI #10359373

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

PE05006 · Turn Signal Failures

Opened Feb 4, 2005 · Closed May 6, 2005

Status: closed (inferred from source dates) · Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:flasher Unit; Exterior Lighting:turn Signal:switch

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (3)

Exterior Lighting:turn Signal:flasher Unit

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal:switch

BY LETTER DATED APRIL 29, 2005, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING ASAFETY RECALL ( NHTSA RECALL NO. 05V198 ) INVOLVING CERTAIN MODEL YEARS (MY) 2003-2004 ISUZU ASCENDER, CHEVROLET TRAILBLAZER, GMC ENVOY, OLDSMOBILE BRAVADA AND MY 2004 BUICK RAINER VEHICLES.THE RECALL APPLIES TO VEHICLES BUILT FROM APRIL 2003 THROUGH NOVEMBER 2003 FOR A TOTAL VEHICLE POPULATION OF 286,478.GM REPORTS THE DIRECTIONAL/HAZARD SIGNALS FAILURE IS DUE TO STICKING CONTACTS ON ROUTING RELAYS IN THE FLASHER MODULE.GM WILL REPLACE THE FLASHER MODULE ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.