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2006 GMC Envoy Xl

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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When problems were reported

Mileage at the reported incident

94 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Visibility. Review the 6 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

3 crash reports2 fire reports2 injury reports

Electrical System complaints

23 reports
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82,000 miles · Aug 19, 2012
Electrical SystemVisibilityFire

WHILE VEHICLE WAS RUNNING, A BURN SMELL EMINITTING FROM DRIVER SIDE DOOR. IMMEDIATELY BROUGHT VEHICLE TO LOCAL REPAIR SHOP FOR REPAIR. THEY DIAGNOSED THE SMELL AND WINDOW FAILURE TO THE DRIVER SIDE MASTER SWITCH. THE REPAIR SHOP USED ORIGINAL REPLACEMENT PART. THIS MONTH AGAIN, MY SWITCH DOES NOT WORK AND WINDOWS CURRENTLY ARE N…

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WHILE VEHICLE WAS RUNNING, A BURN SMELL EMINITTING FROM DRIVER SIDE DOOR. IMMEDIATELY BROUGHT VEHICLE TO LOCAL REPAIR SHOP FOR REPAIR. THEY DIAGNOSED THE SMELL AND WINDOW FAILURE TO THE DRIVER SIDE MASTER SWITCH. THE REPAIR SHOP USED ORIGINAL REPLACEMENT PART. THIS MONTH AGAIN, MY SWITCH DOES NOT WORK AND WINDOWS CURRENTLY ARE NOT WORKING. FRUSTRATING BECAUSE GMC ACCEPTED NO RESPONSIBILITY. I STILL HAVE THE OLD SWITCH AND RECEIPT AND SHOULD BE ELIGIBLE FOR REIMBURSEMENT FOR THE LABOR AND REPLACEMENT PART COST. THANK YOU *TR

NHTSA ODI #10471417

Mileage unknown · Apr 15, 2012
Electrical System

THE ENTIRE COMPONENT ON THE DRIVERS SIDE FAILS TO WORK. THE WINDOWS OPERATE FROM THE BACK SEAT AND PASSENGER SEAT CONTROLS. THE DRIVERS SIDE WINDOW DOES NOT WORK, THE DRIVERS DOOR DOES NOT LOCK (AUTOMACTICALLY) I HAVE A FRIEND WHO HAS WARNED ME NOT TO REPLACE THE FUSE AS IT COULD START A FIRE. I HAVE HAD THIS CHECKED OUT AND …

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THE ENTIRE COMPONENT ON THE DRIVERS SIDE FAILS TO WORK. THE WINDOWS OPERATE FROM THE BACK SEAT AND PASSENGER SEAT CONTROLS. THE DRIVERS SIDE WINDOW DOES NOT WORK, THE DRIVERS DOOR DOES NOT LOCK (AUTOMACTICALLY) I HAVE A FRIEND WHO HAS WARNED ME NOT TO REPLACE THE FUSE AS IT COULD START A FIRE. I HAVE HAD THIS CHECKED OUT AND THE ELECTRICAL COMPONENT IN THE DOOR NEEDS TO BE REPLACED. *TR

NHTSA ODI #10455301

135,000 miles · Mar 29, 2012
Electrical SystemVisibility

WHILE DRIVING I TURNED ON MY LEFT BLINKER TO TURN. THE WIPER CAME ON AND IT SPRAYED WINDSHIELD WASHER FLUID. I PUT IT BACK INTO THE NEUTRAL POSITION AND THEY KEPT SPRAYING AND WOULD NOT STOP. I PULLED OVER TURNED THE VEHICLE OFF AND BACK ON. THE WIPERS CAME BACK ON IMMEDIATELY AND CONTINUED TO SPRAY WIND WASHER FLUID. THEN MY SP…

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WHILE DRIVING I TURNED ON MY LEFT BLINKER TO TURN. THE WIPER CAME ON AND IT SPRAYED WINDSHIELD WASHER FLUID. I PUT IT BACK INTO THE NEUTRAL POSITION AND THEY KEPT SPRAYING AND WOULD NOT STOP. I PULLED OVER TURNED THE VEHICLE OFF AND BACK ON. THE WIPERS CAME BACK ON IMMEDIATELY AND CONTINUED TO SPRAY WIND WASHER FLUID. THEN MY SPEAKERS STARTED TO PLAY A DISTORTED SOUND. I TURNED OFF VEHICLE AGAIN ABOUT 4 MORE TIMES AND EVERY TIME THE WIPER BLADES AND SPRAY CAME BACK ON. I HAD TO STAY PARKED ON THE SIDE OF THE ROAD FOR ABOUT 10 MINUTES THEN THEY STOPPED. OR SO I THOUGHT, AS I STARTED TO DRIVE AND HIT 20MPH THE WIPER BLADES CAME ON AND IT STARTED SPRAYING AGAIN TILL IT FINISHED THE ENTIRE GALLON OF WIND WASHER FLUID. AS I PULLED INTO MY DRIVE WAY THE WIPER BLADES KEPT ON CLEANING WITH NO LIQUID. I TURNED OFF THE VEHICLE AND THE WIPER BLADES CONTINUED FOR A FEW MORE SECONDS THEN STOPPED. THIS SEEMS LIKE AN ELECTRICAL PROBLEM AND I AM WONDERING WHAT IS MY NEXT STEP FROM HERE? *JS

NHTSA ODI #10453496

Mileage unknown · Sep 5, 2011
Electrical SystemFuel System, Gasoline

FILLED MY GAS TANK UP AND THE FUEL GAUGE WENT TO EMPTY AFTER FILLING. EVERY TIME I FILL THE TANK, IT GOES TO EMPTY AND THEN AFTER DRIVING A BIT THE GAUGE STARTS RE-REGISTERING. I HAVE NO IDEA IF IT IS ACCURATE ANYMORE. EVAPORATOR PURGE SOLENOID HAS ALSO WENT OUT CAUSING THE CHECK ENGINE LIGHT TO COME ON. THE LACK OF AN ACCURATE …

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FILLED MY GAS TANK UP AND THE FUEL GAUGE WENT TO EMPTY AFTER FILLING. EVERY TIME I FILL THE TANK, IT GOES TO EMPTY AND THEN AFTER DRIVING A BIT THE GAUGE STARTS RE-REGISTERING. I HAVE NO IDEA IF IT IS ACCURATE ANYMORE. EVAPORATOR PURGE SOLENOID HAS ALSO WENT OUT CAUSING THE CHECK ENGINE LIGHT TO COME ON. THE LACK OF AN ACCURATE GAS GAUGE IS A SAFETY ISSUE. PLEASE RECALL THIS VEHICLE. *TR

NHTSA ODI #10423806

35,000 miles · Sep 2, 2011
Electrical System

I HAVE EXPERIENCED A CHECK ENGINE WARNING LIGHT DISPLAY ON WHAT IS NOW THE THIRD TIME FOR THE SAME ISSUE. THE DIAGNOSTIC CODE FOR EACH OF THESE THREE CHECK ENGINE LIGHT DISPLAYS ON MY 2006 GMC ENVOY WAS FOR A PROBLEM WITH THE FUEL TANK LEVEL SENSOR IN THE FUEL TANK. THE FIRST TIME I EXPERIENCED THE PROBLEM, GM REPLACED THE…

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I HAVE EXPERIENCED A CHECK ENGINE WARNING LIGHT DISPLAY ON WHAT IS NOW THE THIRD TIME FOR THE SAME ISSUE. THE DIAGNOSTIC CODE FOR EACH OF THESE THREE CHECK ENGINE LIGHT DISPLAYS ON MY 2006 GMC ENVOY WAS FOR A PROBLEM WITH THE FUEL TANK LEVEL SENSOR IN THE FUEL TANK. THE FIRST TIME I EXPERIENCED THE PROBLEM, GM REPLACED THE FUEL TANK LEVEL SENSOR UNIT UNDER WARRANTY. I EXPERIENCED THE SAME ISSUE IN THE SUMMER OF 2009 WITH APPROXIMATELY 65000 MILES ON IT. I REPLACED THE FUEL TANK LEVEL SENSOR MYSELF TO CORRECT THE PROBLEM. AGAIN TODAY (9-2-11) I HAD THE CHECK ENGINE LIGHT COME ON & A CODE CHECK REVEALED A PROBLEM WITH THE FUEL TANK LEVEL SENSOR. THE VEHICLE HAS 83000 MILES ON IT. *TR

NHTSA ODI #10423126

Mileage unknown · Apr 27, 2011
Electrical SystemFuel System, Gasoline

THE GAS GAUGE IS READING EMPTY ALTHOUGH JUST FILLED WITH GAS. IT STARTED FLUCTUATING BUT NOW IT JUST REMAINS ON EMPTY DESPITE GAS TANK BEING FULL. THIS IS THE SECOND TIME, I HAVE HAD THE SAME PROBLEM. THE FIRST TIME IT WAS CHANGED FREE OF CHANGE BECAUSE CAR WAS STILL UNDER WARRANTY. THERE IS SOMETHING OBVIOUSLY DEFECTIVE WIT…

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THE GAS GAUGE IS READING EMPTY ALTHOUGH JUST FILLED WITH GAS. IT STARTED FLUCTUATING BUT NOW IT JUST REMAINS ON EMPTY DESPITE GAS TANK BEING FULL. THIS IS THE SECOND TIME, I HAVE HAD THE SAME PROBLEM. THE FIRST TIME IT WAS CHANGED FREE OF CHANGE BECAUSE CAR WAS STILL UNDER WARRANTY. THERE IS SOMETHING OBVIOUSLY DEFECTIVE WITH THE GAS GAUGE OF THIS CAR AND IT IS CERTAINLY A SAFETY HAZARD OF NOT KNOWING WHEN YOU NEED TO REFILL, VEHICLE STALLED IN THE MIDDLE OF THE ROAD WITH MY THREE LITTLE CHILDREN IN IT AND COSTLY REPAIRS. GMC MUST BE HELD ACCOUNTABLE FOR THIS DEFECT AND A RECALL SHOULD BE DONE IMMEDIATELY. *TR

NHTSA ODI #10398060

90,000 miles · Feb 14, 2011
Electrical System

HAVE HAD TO HAVE THE ALTERNATOR REPAIRED THREE TIMES. FIRST TIME 65,000 MILES BECAUSE OF NOISE. SECOND TIME VOLTAGE REGULATOR THIRD TIME REAR BEARING. HAD TO HAVE THE ONBOARD COMPUTER REPLACE AT 90,000 MILES VEHICLE SHUT DOWN AND WOULD NOT RESTART. TOWED. *TR

NHTSA ODI #10382522

36,455 miles · Sep 7, 2010
Electrical SystemFuel System, Gasoline

2006 GMC ENVOY XL --SAME PROBLEM HERE. IT STARTED ACTING UP JUST AFTER THE WARRANTY RAN OUT (JUST UNDER 40,000 MILES)! CHECK ENGINE LIGHT IS ON BECAUSE OF THE SENSOR AND WILL NOT PASS INSPECTION BECAUSE THE LIGHT IS "ON" FILL UP TANK WRITE DOWN MILEAGE IS GETTING OLD. TIME FOR OUR STIMULUS FROM GM! DO THE RIGHT THING AND RECAL…

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2006 GMC ENVOY XL --SAME PROBLEM HERE. IT STARTED ACTING UP JUST AFTER THE WARRANTY RAN OUT (JUST UNDER 40,000 MILES)! CHECK ENGINE LIGHT IS ON BECAUSE OF THE SENSOR AND WILL NOT PASS INSPECTION BECAUSE THE LIGHT IS "ON" FILL UP TANK WRITE DOWN MILEAGE IS GETTING OLD. TIME FOR OUR STIMULUS FROM GM! DO THE RIGHT THING AND RECALL THE DEFECTIVE SENSORS. FUEL GAUGE ALWAYS READS EMPTY NOW --COULD RUN OUT OF GAS WITHOUT KNOWLEDGE ANYTIME/ANYWHERE. *TR

NHTSA ODI #10354075

40,644 miles · Apr 17, 2010
Electrical SystemPower Train

I OWN A 2006 GMC ENVOY XL. LAST MAY OF 2009 I WAS DRIVING ON US STATE 30 WITH MY CHILDREN WHEN THE DRIVER'S SIDE DOOR START SMOKING VIGOROUSLY WITHOUT WARNING. JUST AS THIS HAPPENED THE VEHICLE SHUT DOWN IN THE MIDDLE OF THE HIGHWAY WHILE I WAS DRIVING. I WAS ABLE TO RESTART THE VEHICLE AFTER A FEW ATTEMPTS AND REMOVE IT FROM …

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I OWN A 2006 GMC ENVOY XL. LAST MAY OF 2009 I WAS DRIVING ON US STATE 30 WITH MY CHILDREN WHEN THE DRIVER'S SIDE DOOR START SMOKING VIGOROUSLY WITHOUT WARNING. JUST AS THIS HAPPENED THE VEHICLE SHUT DOWN IN THE MIDDLE OF THE HIGHWAY WHILE I WAS DRIVING. I WAS ABLE TO RESTART THE VEHICLE AFTER A FEW ATTEMPTS AND REMOVE IT FROM TRAFFIC. I THEN TRIED TO OPEN THE DRIVERS DOOR TO GET OUT (THE HANDLE ITS SELF WAS NOT SMOKING) AND IT WOULD NOT OPEN. I CLIMBED INTO THE PASSENGER'S SIDE AND MANUALLY OPENED THE DOOR, GOT OUT, THEN REMOVED MY CHILDREN ALSO. THIS INCIDENT WAS REPORTED TO GMC AND THEIR ANSWER WAS THAT THE CAR SHUTTING OFF WAS DESIGNED AS A SAFETY FEATURE. EXPLAIN HOW THIS COULD BE SAFE IN MY SITUATION? *TR THE CONSUMER STATED THE 4-WHEEL DRIVE RECENTLY FAILED FOR THE FOURTH TIME IN DISASTROUS WEATHER CONDITIONS. ON FEBRUARY 17, 2014, THE 4-WHEEL DRIVE WAS NOT OPERATING PROPERLY IN A SERIOUS TIME OF NEED. ON FEBRUARY 19, 2014, AFTER 6 1/2 HOURS, THE PROBLEM WAS FINALLY DIAGNOSED AS BEING THE DECODER MOTOR AND WIRING FOR THE FOURTH TIME SINCE FEBRUARY 15, 2010. UPDATED 06/05/14. *JB

NHTSA ODI #10326179

60,535 miles · Mar 23, 2010
Electrical SystemFuel System, Gasoline

GAS GAUGE READS EMPTY AFTER FILLING, THEN SLOWLY MOVES UP AFTER DRIVING BUT WILL CONTINUE TO LOSE PRESSURE UNTIL IT READS EMPTY AND THE LIGHT IS ON, THEN THE CHECK ENGINE LIGHT CAME ON.

NHTSA ODI #10321665

Official recalls

5

15V599000 · Visibility:power Window Devices And Controls

Sep 24, 2015

General Motors LLC (GM) is recalling certain model year 2006-2007 Buick Rainier, Chevrolet Trailblazer and GMC Envoy vehicles, and 2006 GMC Envoy XL and Chevrolet Trailblazer EXT vehicles. Fluid may enter into the driver's door master power window switch module, causing corrosion that could result in a short in the circuit board, causing window switches to become inoperative. Previously, the affected vehicles may have had their master power window switch module treated with a protective coating, instead of having it replaced.

Consequence & remedy

Consequence: The protective coating may not eliminate the risk that the circuit board could short and result in a fire, even while the vehicle is unattended.

Remedy: GM will notify owners, and dealers will install a new driver's door switch module, free of charge. The recall began on November 2, 2015. Owners may contact Buick customer service at 1-800-521-7300, Chevrolet customer service at 1-800-222-1020, and GMC customer service at 1-800-462-8782. GM's number for this recall is 15700.

15V519000 · Exterior Lighting:headlights

Aug 14, 2015

General Motors LLC (GM) is recalling certain model year 2007 Pontiac Grand Prix, 2006-2009 Buick LaCrosse, 2006-2007 Buick Rainier, Chevrolet Trailblazer, GMC Envoy, 2006 Chevrolet Trailblazer EXT, GMC Envoy XL, 2006-2008 Isuzu Ascender, and Saab 9-7x vehicles. In the affected vehicles, the headlamp driver module (HDM) may overheat and fail, causing the headlamps and daytime running lights to not illuminate.

Consequence & remedy

Consequence: Headlamps that do not illuminate reduce the driver's ability to see the roadway and reduce the vehicle's visibility to oncoming vehicles, both of which increase the risk of a vehicle crash.

Remedy: GM will notify owners, and dealers will replace the HDM, free of charge. The recall began on May 17, 2016. Owners may contact Buick customer service at 1-800-521-7300 or Pontiac customer service at 1-800-762-2737. GM's number for this recall is 14291.

14V404000 · Visibility:power Window Devices And Controls

Jul 2, 2014

General Motors LLC (GM) is recalling certain model year 2005-2007 SAAB 9-7x; 2006 Chevrolet Trailblazer EXT and GMC Envoy XL; and 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier and Isuzu Ascender vehicles. Fluid may enter the driver's door master power window switch module, causing corrosion that could result in a short in the circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. The short may also cause overheating, which could melt components of the door module, producing odor, smoke, or a fire.

Consequence & remedy

Consequence: A short in the circuit board could lead to a fire, increasing the risk of personal injury. A fire could occur even while the vehicle is not in use. As a precaution, owners are advised to park outside until the remedy has been made.

Remedy: GM will notify owners, and dealers will inspect the part number on the door module, and install a new door module if necessary, free of charge. Parts for the remedy are not currently available. An interim letter was mailed to owners in August 2014. A second owner letter will be mailed when parts are available. Owners may contact GM customer service at 1-800-521-7300 (Buick), 1-800-222-1020 (Chevrolet), 1-800-462-8782 (GMC), 1-800-955-9007 (SAAB), and 1-800-255-6727 (Isuzu). GM's number for this recall is 14309. NOTE: This recall provides a new remedy for all vehicles covered by recall 13V-248. Vehicles whose modules were modified but not replaced as part of the previous recall remedy must have their vehicles remedied again under this campaign.

13V248000 · Electrical System; Visibility:power Window Devices And Controls

Jun 13, 2013

General Motors (GM) is recalling certain model year 2005-2007 SAAB 9-7x; 2006 Chevrolet Trailblazer EXT and GMC Envoy XL; and 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier and Isuzu Ascender vehicles. Fluid may enter the driver's door module, causing corrosion that could result in a short in the circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. The short may also cause overheating, which could melt components of the door module, producing odor, smoke, or a fire.

Consequence & remedy

Consequence: A short in the circuit board could lead to a fire, increasing the risk of personal injury. A fire could occur even while the vehicle is not in use. As a precaution, owners are advised to park outside until the remedy has been made.

Remedy: Owners will be contacted and dealers will test the driver's door module. If the module is functioning properly, a protective coating will be applied. If the module is not functioning properly, it will be replaced. These repairs will be done free of charge. GM will notify Buick, Chevrolet, and GMC owners, Isuzu and Saab will contact their respective owners. The recall began on August 2, 2013. Buick owners may contact the owner center at 1-800-521-7300, Chevrolet owners at 1-866-694-6546, GMC owners at 1-866-996-9463, Isuzu owners at 1-800-255-6727, and Saab owners at 1-800-955-9007. GM's campaign number is 12180. This recall is an expansion of recall 12V-406.

Additional source detail variants (2)

Visibility:power Window Devices And Controls

General Motors (GM) is recalling certain model year 2005-2007 SAAB 9-7x; 2006 Chevrolet Trailblazer EXT and GMC Envoy XL; and 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier and Isuzu Ascender vehicles. Fluid may enter the driver's door module, causing corrosion that could result in a short in the circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. The short may also cause overheating, which could melt components of the door module, producing odor, smoke, or a fire.

Consequence: A short in the circuit board could lead to a fire, increasing the risk of personal injury. A fire could occur even while the vehicle is not in use. As a precaution, owners are advised to park outside until the remedy has been made.

Remedy: Owners will be contacted and dealers will test the driver's door module. If the module is functioning properly, a protective coating will be applied. If the module is not functioning properly, it will be replaced. These repairs will be done free of charge. GM will notify Buick, Chevrolet, and GMC owners, Isuzu and Saab will contact their respective owners. The recall began on August 2, 2013. Buick owners may contact the owner center at 1-800-521-7300, Chevrolet owners at 1-866-694-6546, GMC owners at 1-866-996-9463, Isuzu owners at 1-800-255-6727, and Saab owners at 1-800-955-9007. GM's campaign number is 12180. This recall is an expansion of recall 12V-406.

Electrical System

General Motors (GM) is recalling certain model year 2005-2007 SAAB 9-7x; 2006 Chevrolet Trailblazer EXT and GMC Envoy XL; and 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier and Isuzu Ascender vehicles. Fluid may enter the driver's door module, causing corrosion that could result in a short in the circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. The short may also cause overheating, which could melt components of the door module, producing odor, smoke, or a fire.

Consequence: A short in the circuit board could lead to a fire, increasing the risk of personal injury. A fire could occur even while the vehicle is not in use. As a precaution, owners are advised to park outside until the remedy has been made.

Remedy: Owners will be contacted and dealers will test the driver's door module. If the module is functioning properly, a protective coating will be applied. If the module is not functioning properly, it will be replaced. These repairs will be done free of charge. GM will notify Buick, Chevrolet, and GMC owners, Isuzu and Saab will contact their respective owners. The recall began on August 2, 2013. Buick owners may contact the owner center at 1-800-521-7300, Chevrolet owners at 1-866-694-6546, GMC owners at 1-866-996-9463, Isuzu owners at 1-800-255-6727, and Saab owners at 1-800-955-9007. GM's campaign number is 12180. This recall is an expansion of recall 12V-406.

05V455000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Oct 5, 2005

CERTAIN PASSENGER VEHICLES MAY HAVE BEEN BUILT WITH A POWER STEERING HOSE THAT IS NOT TO SPECIFICATION. UNDER EXTREME STEERING MANEUVERS, SUCH AS TURNING THE STEERING WHEEL FULLY TO THE LEFT OR RIGHT WHILE BRAKING, THE HOSE MAY FRACTURE AND LEAK FLUID.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR, POWER STEERING ASSIST WOULD BE LOST AND INCREASED STEERING EFFORT WOULD BE REQUIRED. ON VEHICLES EQUIPPED WITH HYDRO-BOOST POWER BRAKES, IT COULD ALSO RESULT IN LOSS OF POWER BRAKE ASSIST AND INCREASED BRAKING EFFORT WOULD BE REQUIRED. IF THE POWER STEERING FLUID SPRAY WERE TO SPRAY ONTO HOT ENGINE PARTS, AN ENGINE COMPARTMENT FIRE COULD OCCUR.

Remedy: DEALERS WILL INSPECT THE POWER STEERING HOSE(S) FOR TWO SUSPECT DATE CODES AND REPLACE THEM IF REQUIRED. THE RECALL WILL BEGIN ON OCTOBER 14, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, ISUZU AT 1-800-255-6727, OR HUMMER AT 1-800-732-5493.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA12004 · Driver's Master Power Window Switch

Opened Jun 11, 2012 · Closed Jun 21, 2013

Status: closed (inferred from source dates) · Electrical System; Visibility:power Window Devices And Controls

On August 15, 2012 General Motors (GM) announced a regional recall action (12V-406) involving model year (MY) 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, Isuzu Ascender and MY2005-2007 SAAB 9-7x vehicles originally sold or currently registered in the salt belt states of Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. The recall remedy requires the inspection and repair or replacement of the master power window switch, which GM refers to as a driver door module (DDM). At the same time, GM implemented a special coverage program to replace failed DDMs for vehicles registered outside of these states. ODI was not satisfied with GM's exclusion of non-salt belt vehicles and continued its investigation. On June 13, 2013, GM submitted a related recall notification (13V-248) to reclassify the initial special coverage program into a safety recall for vehicles that were not previously repaired under special coverage.The Office of Defects Investigation (ODI) opened Engineering Analysis EA12-004 on June 11, 2012 to further investigate allegations of DDM thermal incidents in model year (MY) 2006-2007 Chevrolet Trailblazer vehicles. Thermal incidents involve cases where fire-related events such as smoke and melt are present. ODI has received 170 reports alleging a thermal event occurred. Complainants stated that the DDM melted and in some cases produced odor and/or smoke. Fourteen of these incidents led to a fire where visible flames were reported or the damage extended significantly beyond the DDM. In addition to the 170 reports listed above, ODI received 63 reports alleging the DDM acted erratically or became inoperative. In response to ODI's Information Request (IR), GM provided 619 unique consumer complaints that related to the alleged problem. Seventy-seven of those reports led to a fire with flame, and 4 reported injuries of smoke inhalation and/or slight burns from contact with hot switches. GM also submitted 20,400 warranty claims for replacement of the DDM, most of which involved inoperative switches. The problem condition is caused by fluids, such as rain water, entering the driver's door module and subsequently causing corrosion that could result in an electrical short in the printed circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. However, the electrical short may also cause overheating that could melt components of the door module, producing odor, smoke or in some cases fire with flame. The circuit board was redesigned and GM implemented the new design into vehicle production on May 14, 2007. All failures cited above occurred in vehicles produced before this build date (i.e., with the original design DDM). GM also reported that all MY 2006-2007 GMT360/370 platform vehicles and MY 2005 SAAB 9-7x vehicles utilized the same DDM and therefore ODI expanded the subject population to include these vehicles.This investigation is closed on the basis of GM's announcement of safety recalls 12V-406 and 13V-248. The ODI complaints cited above can be reviewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID, see the attached list for ODI numbers.

Additional source detail variants (4)

Electrical System

On August 15, 2012 General Motors (GM) announced a regional recall action (12V-406) involving model year (MY) 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, Isuzu Ascender and MY2005-2007 SAAB 9-7x vehicles originally sold or currently registered in the salt belt states of Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. The recall remedy requires the inspection and repair or replacement of the master power window switch, which GM refers to as a driver door module (DDM). At the same time, GM implemented a special coverage program to replace failed DDMs for vehicles registered outside of these states. ODI was not satisfied with GM's exclusion of non-salt belt vehicles and continued its investigation. On June 13, 2013, GM submitted a related recall notification (13V-248) to reclassify the initial special coverage program into a safety recall for vehicles that were not previously repaired under special coverage.The Office of Defects Investigation (ODI) opened Engineering Analysis EA12-004 on June 11, 2012 to further investigate allegations of DDM thermal incidents in model year (MY) 2006-2007 Chevrolet Trailblazer vehicles. Thermal incidents involve cases where fire-related events such as smoke and melt are present. ODI has received 170 reports alleging a thermal event occurred. Complainants stated that the DDM melted and in some cases produced odor and/or smoke. Fourteen of these incidents led to a fire where visible flames were reported or the damage extended significantly beyond the DDM. In addition to the 170 reports listed above, ODI received 63 reports alleging the DDM acted erratically or became inoperative. In response to ODI's Information Request (IR), GM provided 619 unique consumer complaints that related to the alleged problem. Seventy-seven of those reports led to a fire with flame, and 4 reported injuries of smoke inhalation and/or slight burns from contact with hot switches. GM also submitted 20,400 warranty claims for replacement of the DDM, most of which involved inoperative switches. The problem condition is caused by fluids, such as rain water, entering the driver's door module and subsequently causing corrosion that could result in an electrical short in the printed circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. However, the electrical short may also cause overheating that could melt components of the door module, producing odor, smoke or in some cases fire with flame. The circuit board was redesigned and GM implemented the new design into vehicle production on May 14, 2007. All failures cited above occurred in vehicles produced before this build date (i.e., with the original design DDM). GM also reported that all MY 2006-2007 GMT360/370 platform vehicles and MY 2005 SAAB 9-7x vehicles utilized the same DDM and therefore ODI expanded the subject population to include these vehicles.This investigation is closed on the basis of GM's announcement of safety recalls 12V-406 and 13V-248. The ODI complaints cited above can be reviewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID, see the attached list for ODI numbers.

Electrical System

On August 15, 2012 General Motors (GM) announced a regional recall action (12V-406) involving model year (MY) 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, Isuzu Ascender and MY2005-2007 SAAB 9-7x vehicles originally sold or currently registered in the salt belt states of Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. The recall remedy requires the inspection and repair or replacement of the master power window switch, which GM refers to as a driver door module (DDM). At the same time, GM implemented a special coverage program to replace failed DDMs for vehicles registered outside of these states. ODI was not satisfied with GM's exclusion of non-salt belt vehicles and continued its investigation. On June 13, 2013, GM submitted a related recall notification (13V-248) to reclassify the initial special coverage program into a safety recall for vehicles that were not previously repaired under special coverage.The Office of Defects Investigation (ODI) opened Engineering Analysis EA12-004 on June 11, 2012 to further investigate allegations of DDM thermal incidents in model year (MY) 2006-2007 Chevrolet Trailblazer vehicles. Thermal incidents involve cases where fire-related events such as smoke and melt are present. ODI has received 170 reports alleging a thermal event occurred. Complainants stated that the DDM melted and in some cases produced odor and/or smoke. Fourteen of these incidents led to a fire where visible flames were reported or the damage extended significantly beyond the DDM. In addition to the 170 reports listed above, ODI received 63 reports alleging the DDM acted erratically or became inoperative. In response to ODI's Information Request (IR), GM provided 619 unique consumer complaints that related to the alleged problem. Seventy-seven of those reports led to a fire with flame, and 4 reported injuries of smoke inhalation and/or slight burns from contact with hot switches. GM also submitted 20,400 warranty claims for replacement of the DDM, most of which involved inoperative switches. The problem condition is caused by fluids, such as rain water, entering the driver's door module and subsequently causing corrosion that could result in an electrical short in the printed circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. However, the electrical short may also cause overheating that could melt components of the door module, producing odor, smoke or in some cases fire with flame. The circuit board was redesigned and GM implemented the new design into vehicle production on May 14, 2007. All failures cited above occurred in vehicles produced before this build date (i.e., with the original design DDM). GM also reported that all MY 2006-2007 GMT360/370 platform vehicles and MY 2005 SAAB 9-7x vehicles utilized the same DDM and therefore ODI expanded the subject population to include these vehicles.This investigation is closed on the basis of GM's announcement of safety recalls 12V-406 and 13V-248. The ODI complaints cited above can be reviewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID, see the attached list for ODI numbers.

Visibility:power Window Devices And Controls

On August 15, 2012 General Motors (GM) announced a regional recall action (12V-406) involving model year (MY) 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, Isuzu Ascender and MY2005-2007 SAAB 9-7x vehicles originally sold or currently registered in the salt belt states of Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. The recall remedy requires the inspection and repair or replacement of the master power window switch, which GM refers to as a driver door module (DDM). At the same time, GM implemented a special coverage program to replace failed DDMs for vehicles registered outside of these states. ODI was not satisfied with GM's exclusion of non-salt belt vehicles and continued its investigation. On June 13, 2013, GM submitted a related recall notification (13V-248) to reclassify the initial special coverage program into a safety recall for vehicles that were not previously repaired under special coverage.The Office of Defects Investigation (ODI) opened Engineering Analysis EA12-004 on June 11, 2012 to further investigate allegations of DDM thermal incidents in model year (MY) 2006-2007 Chevrolet Trailblazer vehicles. Thermal incidents involve cases where fire-related events such as smoke and melt are present. ODI has received 170 reports alleging a thermal event occurred. Complainants stated that the DDM melted and in some cases produced odor and/or smoke. Fourteen of these incidents led to a fire where visible flames were reported or the damage extended significantly beyond the DDM. In addition to the 170 reports listed above, ODI received 63 reports alleging the DDM acted erratically or became inoperative. In response to ODI's Information Request (IR), GM provided 619 unique consumer complaints that related to the alleged problem. Seventy-seven of those reports led to a fire with flame, and 4 reported injuries of smoke inhalation and/or slight burns from contact with hot switches. GM also submitted 20,400 warranty claims for replacement of the DDM, most of which involved inoperative switches. The problem condition is caused by fluids, such as rain water, entering the driver's door module and subsequently causing corrosion that could result in an electrical short in the printed circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. However, the electrical short may also cause overheating that could melt components of the door module, producing odor, smoke or in some cases fire with flame. The circuit board was redesigned and GM implemented the new design into vehicle production on May 14, 2007. All failures cited above occurred in vehicles produced before this build date (i.e., with the original design DDM). GM also reported that all MY 2006-2007 GMT360/370 platform vehicles and MY 2005 SAAB 9-7x vehicles utilized the same DDM and therefore ODI expanded the subject population to include these vehicles.This investigation is closed on the basis of GM's announcement of safety recalls 12V-406 and 13V-248. The ODI complaints cited above can be reviewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID, see the attached list for ODI numbers.

Visibility:power Window Devices And Controls

On August 15, 2012 General Motors (GM) announced a regional recall action (12V-406) involving model year (MY) 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, Isuzu Ascender and MY2005-2007 SAAB 9-7x vehicles originally sold or currently registered in the salt belt states of Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. The recall remedy requires the inspection and repair or replacement of the master power window switch, which GM refers to as a driver door module (DDM). At the same time, GM implemented a special coverage program to replace failed DDMs for vehicles registered outside of these states. ODI was not satisfied with GM's exclusion of non-salt belt vehicles and continued its investigation. On June 13, 2013, GM submitted a related recall notification (13V-248) to reclassify the initial special coverage program into a safety recall for vehicles that were not previously repaired under special coverage.The Office of Defects Investigation (ODI) opened Engineering Analysis EA12-004 on June 11, 2012 to further investigate allegations of DDM thermal incidents in model year (MY) 2006-2007 Chevrolet Trailblazer vehicles. Thermal incidents involve cases where fire-related events such as smoke and melt are present. ODI has received 170 reports alleging a thermal event occurred. Complainants stated that the DDM melted and in some cases produced odor and/or smoke. Fourteen of these incidents led to a fire where visible flames were reported or the damage extended significantly beyond the DDM. In addition to the 170 reports listed above, ODI received 63 reports alleging the DDM acted erratically or became inoperative. In response to ODI's Information Request (IR), GM provided 619 unique consumer complaints that related to the alleged problem. Seventy-seven of those reports led to a fire with flame, and 4 reported injuries of smoke inhalation and/or slight burns from contact with hot switches. GM also submitted 20,400 warranty claims for replacement of the DDM, most of which involved inoperative switches. The problem condition is caused by fluids, such as rain water, entering the driver's door module and subsequently causing corrosion that could result in an electrical short in the printed circuit board. A short may cause the power door lock and power window switches to function intermittently or become inoperative. However, the electrical short may also cause overheating that could melt components of the door module, producing odor, smoke or in some cases fire with flame. The circuit board was redesigned and GM implemented the new design into vehicle production on May 14, 2007. All failures cited above occurred in vehicles produced before this build date (i.e., with the original design DDM). GM also reported that all MY 2006-2007 GMT360/370 platform vehicles and MY 2005 SAAB 9-7x vehicles utilized the same DDM and therefore ODI expanded the subject population to include these vehicles.This investigation is closed on the basis of GM's announcement of safety recalls 12V-406 and 13V-248. The ODI complaints cited above can be reviewed at: http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID, see the attached list for ODI numbers.

DP10001 · Fuel Level Gauge System Failure

Opened Jan 7, 2010 · Closed May 23, 2011

Status: closed (inferred from source dates) · Fuel System, Other; Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Additional source detail variants (2)

Fuel System, Other

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.

Fuel System, Other:storage:fuel Gauge System

The Office of Defects Investigation has received 668 complaints alleging inaccurate fuel gauge reading while driving in model year 2005-07 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, and Saab 9-7x vehicles.Of the 668 complaints, 58 incidents were alleged to result in a vehicle stall.Of the 58 stalling incidents, 43 complaints reported stalling because the fuel level reading indicated more fuel availability than what is actually in the fuel tank. One complaint alleged a vehicle crash after the vehicle stalled while exiting the interstate, became disabled, and was struck from behind.Summarily, the complaints show an apparent increasing trend, with most complaints received within the past year.A Preliminary Evaluation has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.