NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
9 reportsClear category filterMileage unknown · Apr 19, 2012
Engine And Engine Cooling
THE PLUG HAS BLOWN OUT FOR SOME REASON, I HAVE OWNED FORDS FOR 30 YEARS. AFTER DOING TALKING TO PEOPLE THE 5.4 ENGINE HAS THIS PROBLEM OF PLUGS BLOWING OUT. BOTH MY SONS AND NEPHEW HAVE FORD TRUCKS WITH THE 5.4 ENGINE AND ALL HAVE HAD BLOWN PLUGS. I AM ON A FIXED INCOME AND THE COST OF THIS IS OUT OF MY BUDGET. BUT I EXPECT …
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THE PLUG HAS BLOWN OUT FOR SOME REASON, I HAVE OWNED FORDS FOR 30 YEARS. AFTER DOING TALKING TO PEOPLE THE 5.4 ENGINE HAS THIS PROBLEM OF PLUGS BLOWING OUT. BOTH MY SONS AND NEPHEW HAVE FORD TRUCKS WITH THE 5.4 ENGINE AND ALL HAVE HAD BLOWN PLUGS. I AM ON A FIXED INCOME AND THE COST OF THIS IS OUT OF MY BUDGET. BUT I EXPECT FORD TO STAND BEHIND THIS PROBLEM SINCE THERE HAS BEEN SO MANY COMPLAINTS. CAN'T BELIEVE FORD HAS NOT HAD A RECALL ON THIS PROBLEM. I DO EXPECT FORD TO STAND BEHIND ITS GOOD NAME. I TALKED TO SOME POLICE OFFICERS AND THEY SAID THAT IS THE REASON THAT THE FORCES ARE NOW BUYING DODGE VEHICLES, I CAN'T BELIEVE THAT FORD WOULD LET THIS HAPPEN BY BEING THE TOP MAKERS. THIS NEWS WILL GO NATION WIDE IF FORD DOESN'T DEAL WITH THIS PROBLEM NOW. *JS
NHTSA ODI #10455742
1,659,490 miles · Oct 18, 2010
Engine And Engine Cooling
2001 FORD F -150 SUPER CREW TRITON V8 HAS BLOWN 3 DIFFERENT PLUGS IN THE 3 YEARS WE HAVE OWNED IT IT WAS USED WHEN BOUGHT MY SON DROVE IT TO THE GAS STATION THE NEXT NIGHT AFTER WE BOUGHT IT FIRST PLUG BLEW FACTORY SET SECOND TIME WAS IN COVENTON KY 2ND TIME 3RD TIME WAS COMING HOME YESTERDAY FROM TRIP NEW SET OF PLUGS WAS S…
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2001 FORD F -150 SUPER CREW TRITON V8 HAS BLOWN 3 DIFFERENT PLUGS IN THE 3 YEARS WE HAVE OWNED IT IT WAS USED WHEN BOUGHT MY SON DROVE IT TO THE GAS STATION THE NEXT NIGHT AFTER WE BOUGHT IT FIRST PLUG BLEW FACTORY SET SECOND TIME WAS IN COVENTON KY 2ND TIME 3RD TIME WAS COMING HOME YESTERDAY FROM TRIP NEW SET OF PLUGS WAS STUCK AT A GAS STATION FOR 2 HOURS THIS NEEDS TO BE FIXED SOME HOW
NHTSA ODI #10361108
109,000 miles · Apr 12, 2010
Engine And Engine Cooling
2001 FORD F-150 SUPERCREW. 4.6L TRITON V8 ENGINE. #3 SPARKPLUG ON THE PASSENGER SIDE BLEW OUT OF THE HEAD AND DESTROYED THE THREADS MAKING IT IMPOSSIBLE TO REPLACE THE PLUG. 109,000 MI. ORIGINAL FACTORY INSTALLED PLUGS IN VEHICLE. NEVER REPLACED OR TOUCHED BEFORE. *TR
NHTSA ODI #10325019
Mileage unknown · Aug 30, 2008
Engine And Engine CoolingVehicle Speed ControlFire
2001 F150 CAUGHT FIRE IN GARAGE DESTROYING F150, MOTORCYCLE NEXT TO IT, AND TRUCK OUTSIDE GARAGE. MODERATE FIRE DAMAGE TO HOME, MODERATE TO HEAVY SMOKE DAMAGE TO HOME. *TR
NHTSA ODI #10240324
63,000 miles · Mar 28, 2007
Engine And Engine Cooling
TL*- THE CONTACT STATED THAT WHILE DRIVING THE 2001 FORD SUPERCREW WITH 63,000 FAILURE MILEAGE AT ANY RATE OF SPEED THE CHECK ENGINE LIGHT TURNED ON AND THE ENGINE STARTED TO HESITATE. THE VEHICLE WAS TAKEN TO THE DEALER TWICE. THE DEALER STATED THAT THE COIL WAS DEFECTED. THE DEALER REPLACED THE COIL WIRE AND CYLINDER TW…
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TL*- THE CONTACT STATED THAT WHILE DRIVING THE 2001 FORD SUPERCREW WITH 63,000 FAILURE MILEAGE AT ANY RATE OF SPEED THE CHECK ENGINE LIGHT TURNED ON AND THE ENGINE STARTED TO HESITATE. THE VEHICLE WAS TAKEN TO THE DEALER TWICE. THE DEALER STATED THAT THE COIL WAS DEFECTED. THE DEALER REPLACED THE COIL WIRE AND CYLINDER TWICE. ALSO, THE DEALER STATED THAT THIS WAS A COMMON PROBLEM WITH 5.4L ENGINES. THE VEHICLE WILL BE TAKEN TO THE DEALER FOR THE THIRD TIME ON 3/30/2007 FOR REPAIRS. THE CURRENT MILEAGE WAS 66,000.*AK UPDATE 4/23/07*TR
NHTSA ODI #10186413
100,000 miles · Oct 23, 2006
Engine And Engine Cooling
IN MAY AND OCTOBER 2006 THE SAME SPARK PLUG ON PASSENGER SIDE BLEW OUT. BOTH TIMES IT REQUIRED A NEW PLUG AND COIL PACK. FIRST TIME WAS ON TRIP BACK FROM TX TO CA. JUST STARTED TRUCK IN VEGAS AND IT BLEW. IN OCTOBER WAS DRIVING DOWN STREET HOME FROM WORK AND BLEW. TRAVELING 20 MPH. *NM
NHTSA ODI #10171658
73,000 miles · Jun 14, 2005
Engine And Engine Cooling
WITHOUT WARNING, ENGINE BEGAN RUNNING ROUGH AND SOUNDED LIKE AN EXHAUST LEAK. ENGINE WAS STOPPED AND RESTARTED. SOUND GOT MUCH LOUDER WITH A BANG OR CLUNK UNDER THE HOOD. TRUCK WAS STOPPED AT THAT POINT AND TOWED TO FORD DEALER. THEY REPORTED THE PROBLEM TO BE A "SPARK PLUG HAD BLOWN OUT" OF THE CYLINDER HEAD. THE ONLY REPA…
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WITHOUT WARNING, ENGINE BEGAN RUNNING ROUGH AND SOUNDED LIKE AN EXHAUST LEAK. ENGINE WAS STOPPED AND RESTARTED. SOUND GOT MUCH LOUDER WITH A BANG OR CLUNK UNDER THE HOOD. TRUCK WAS STOPPED AT THAT POINT AND TOWED TO FORD DEALER. THEY REPORTED THE PROBLEM TO BE A "SPARK PLUG HAD BLOWN OUT" OF THE CYLINDER HEAD. THE ONLY REPAIR THAT THEY RECOMMENDED WAS CYLINDER HEAD REPLACEMENT, $2700 AND ONE WEEKS TIME. A QUICK LOOK AT THE INTERNET, PLACING THE WORDS "SPARK PLUG BLEW OUT" IN YAHOO SEARCH REVEALED HUNDREDS OF INSTANCES OF PLUGS BLOWING OUT OF FORD 5.4 AND V10 TRITON ENGINE, MOST REQUIRED CYLINDER REPLACEMENT. IT IS REPORTED THAT FORD WILL NOT COVER THE COST OF THIS CYLINDER HEAD DESIGN FLAW REGARDLESS OF MILEAGE. I BELIEVE FORD SHOULD BE REQUIRED TO COVER ALL OR PART OF THE COST OF THIS REPAIR, AS IT IS NOT A RESULT OF IMPROPER OPERATION AR MAINTENEANCE BUT IS OBVIOUSLY A CYLINDER HEAD DESIGN FLAW.
NHTSA ODI #10125263
52,000 miles · Apr 16, 2004
Engine And Engine Cooling
DEVELOPED A SEVER OIL LEAK ON BOTH HEAD GASKETS. DEALER REPAIRED AT A COST OF 2100.00 DOLLARS. ONLY HAD 52000 MILES.*AK
NHTSA ODI #10066302
35,000 miles · Jan 5, 2003
Engine And Engine Cooling
OIL LEAK AT HEAD GASKET. REPAIRED BY DEALERSHIP. WHAT ARE THEN CHANCES OF THIS HAPPENING AGAIN? HAS THIS PROBLEM CAUSED ANY DAMAG TO THE ENGINE?
NHTSA ODI #10000529
NHTSA investigations
2EA05004 · Front Seat Belt Buckle Assembly
Opened Feb 17, 2005 · Closed Jul 6, 2005
Status: closed (inferred from source dates) · Seat Belts; Seat Belts:front:buckle Assembly
DURING THE INITIAL RECALL CAMPAIGN IN 2001, THE SUBJECT VEHICLES WERE INSPECTED BY FORD DEALERSHIPS USING A TEST TOOL THAT WOULD DETECT A DEFECTIVE FRONT SEAT OUTBOARD SEAT BELT BUCKLE ASSEMBLY.APPROXIMATELY ONE MILLION VEHICLES PASSED THE INSPECTION TEST FOR ONE OR BOTH FRONT BUCKLES.SUBSEQUENT TO THE RECALL SERVICE ACTION, ODI RECEIVED 15 CONSUMER REPORTS ALLEGING THAT A PASSED INSPECTION BUCKLE SUBSEQUENTLY FAILED TO LATCH OR INADVERTENTLY UNLATCHED DURING USE.IN ADDITION, FORD HAS IDENTIFIED 543 OWNER AND FIELD REPORTS ALLEGING BUCKLE FAILURE SUBSEQUENT TO PASSING THE INSPECTION TEST.FORD TESTED AND EXAMINED OVER 100 WARRANTY-RETURNED BUCKLES AND FOUND THAT 44% OF THE BUCKLES HAD NO PROBLEM OR A CONDITION NOT RELATED TO THE RECALL INSPECTION (NON-LATCH RELATED BUCKLE DAMAGE OR FOREIGN CONTAMINATION).WARRANTY CLAIMS WERE HIGHEST DURING THE 18-MONTH PERIOD AFTER THE START OF THE RECALL (JULY 2001) AND HAVE BEEN DECLINING DURING THE PAST 24 MONTHS.OVER THE PAST 12 MONTHS, FORD HAS RECEIVED APPROXIMATELY 12 WARRANTY CLAIMS PER MONTH OUT OF A VEHICLE POPULATION OF ABOUT ONE MILLION.COMPLAINTS COUNTS ARE ALSO DECREASING.DURING THE PAST SEVEN MONTHS, ODI HAS RECEIVED ONLY TWO COMPLAINTS. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Seat Belts
DURING THE INITIAL RECALL CAMPAIGN IN 2001, THE SUBJECT VEHICLES WERE INSPECTED BY FORD DEALERSHIPS USING A TEST TOOL THAT WOULD DETECT A DEFECTIVE FRONT SEAT OUTBOARD SEAT BELT BUCKLE ASSEMBLY.APPROXIMATELY ONE MILLION VEHICLES PASSED THE INSPECTION TEST FOR ONE OR BOTH FRONT BUCKLES.SUBSEQUENT TO THE RECALL SERVICE ACTION, ODI RECEIVED 15 CONSUMER REPORTS ALLEGING THAT A PASSED INSPECTION BUCKLE SUBSEQUENTLY FAILED TO LATCH OR INADVERTENTLY UNLATCHED DURING USE.IN ADDITION, FORD HAS IDENTIFIED 543 OWNER AND FIELD REPORTS ALLEGING BUCKLE FAILURE SUBSEQUENT TO PASSING THE INSPECTION TEST.FORD TESTED AND EXAMINED OVER 100 WARRANTY-RETURNED BUCKLES AND FOUND THAT 44% OF THE BUCKLES HAD NO PROBLEM OR A CONDITION NOT RELATED TO THE RECALL INSPECTION (NON-LATCH RELATED BUCKLE DAMAGE OR FOREIGN CONTAMINATION).WARRANTY CLAIMS WERE HIGHEST DURING THE 18-MONTH PERIOD AFTER THE START OF THE RECALL (JULY 2001) AND HAVE BEEN DECLINING DURING THE PAST 24 MONTHS.OVER THE PAST 12 MONTHS, FORD HAS RECEIVED APPROXIMATELY 12 WARRANTY CLAIMS PER MONTH OUT OF A VEHICLE POPULATION OF ABOUT ONE MILLION.COMPLAINTS COUNTS ARE ALSO DECREASING.DURING THE PAST SEVEN MONTHS, ODI HAS RECEIVED ONLY TWO COMPLAINTS. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Seat Belts:front:buckle Assembly
DURING THE INITIAL RECALL CAMPAIGN IN 2001, THE SUBJECT VEHICLES WERE INSPECTED BY FORD DEALERSHIPS USING A TEST TOOL THAT WOULD DETECT A DEFECTIVE FRONT SEAT OUTBOARD SEAT BELT BUCKLE ASSEMBLY.APPROXIMATELY ONE MILLION VEHICLES PASSED THE INSPECTION TEST FOR ONE OR BOTH FRONT BUCKLES.SUBSEQUENT TO THE RECALL SERVICE ACTION, ODI RECEIVED 15 CONSUMER REPORTS ALLEGING THAT A PASSED INSPECTION BUCKLE SUBSEQUENTLY FAILED TO LATCH OR INADVERTENTLY UNLATCHED DURING USE.IN ADDITION, FORD HAS IDENTIFIED 543 OWNER AND FIELD REPORTS ALLEGING BUCKLE FAILURE SUBSEQUENT TO PASSING THE INSPECTION TEST.FORD TESTED AND EXAMINED OVER 100 WARRANTY-RETURNED BUCKLES AND FOUND THAT 44% OF THE BUCKLES HAD NO PROBLEM OR A CONDITION NOT RELATED TO THE RECALL INSPECTION (NON-LATCH RELATED BUCKLE DAMAGE OR FOREIGN CONTAMINATION).WARRANTY CLAIMS WERE HIGHEST DURING THE 18-MONTH PERIOD AFTER THE START OF THE RECALL (JULY 2001) AND HAVE BEEN DECLINING DURING THE PAST 24 MONTHS.OVER THE PAST 12 MONTHS, FORD HAS RECEIVED APPROXIMATELY 12 WARRANTY CLAIMS PER MONTH OUT OF A VEHICLE POPULATION OF ABOUT ONE MILLION.COMPLAINTS COUNTS ARE ALSO DECREASING.DURING THE PAST SEVEN MONTHS, ODI HAS RECEIVED ONLY TWO COMPLAINTS. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
RQ04011 · Front Seat Belt Buckle Assembly
Opened Oct 22, 2004 · Closed Feb 17, 2005
Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly
UNDER RECALL CAMPAIGN (01V227), FORD RECALLED APPROXIMATELY 1.3 MILLION VEHICLES TO INSPECT AND IF NECESSARY REPLACE THE FRONT DRIVER AND/OR PASSENGER SEAT BELT BUCKLE.APPROXIMATELY 1.1 MILLION OWNERS RESPONDED BY TAKING THEIR VEHICLES TO A DEALER FOR INSPECTION OF THE BUCKLE USING A SPECIALIZED BUCKLE TEST TOOL.FORD REPORTED THAT 829,927 VEHICLES HAD BOTH BUCKLES PASS THE TOOL TEST AND ANOTHER 167,336 VEHICLES HAD ONE BUCKLE PASS.ODI AND FORD RECEIVED COMPLAINTS ALLEGING SEAT BELT BUCKLE FAILURE SHORTLY AFTER PASSING THE ORIGINAL RECALL INSPECTION SERVICE.COMPLAINANTS ALLEGED THAT THE BUCKLE FAILED BY EITHER NOT LATCHING OR FALSE-LATCHING (PARTIAL ENGAGEMENT OF THE LATCH TO THE LATCH PLATE).A FALSE-LATCHED BUCKLE MAY RELEASE WITH MINOR MOVEMENT OR IMPACT AGAINST THE BUCKLE HOUSING INCLUDING INADVERTENT RELEASE WHILE THE VEHICLE IS IN MOTION.ODI IS UPGRADING THIS RECALL QUERY TO AN ENGINEERING ANALYSIS (EA05-004) TO FURTHER ANALYZE THE FIELD PERFORMANCE OF THOSE VEHICLES THAT FORD DEALERS PASSED (ONE OR BOTH BUCKLES) USING FORD'S INSPECTION TEST (997,263 VEHICLES).
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