NHTSA owner reports · September 18, 2026 snapshot.
Service Brakes, Hydraulic complaints
36 reportsClear category filter1,500 miles · Apr 20, 2010
EquipmentFuel System, OtherService Brakes, Hydraulic
I OWN A 1997 FORD RANGER XLT 4X4 4.0LTR.MANY SHOPS HAVE WORK ON THE FRONT AXEL WHEEL BEARINGS AND SEALS AND RETAINER NUT THIS NUT TAKES A SOCKET 2.3/8 R-6 MOST SHOPS DON'T HAVE IT SO THEY USE WHAT EVER THEY HAVE,CHISELL,LOCKING PLYERS ECT...CREATING FRONT END DAMAGE TO WHEEL BEARINGS,SEALS, BRAKES,CALIPERS,BRAKE DRUMS, MOST O…
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I OWN A 1997 FORD RANGER XLT 4X4 4.0LTR.MANY SHOPS HAVE WORK ON THE FRONT AXEL WHEEL BEARINGS AND SEALS AND RETAINER NUT THIS NUT TAKES A SOCKET 2.3/8 R-6 MOST SHOPS DON'T HAVE IT SO THEY USE WHAT EVER THEY HAVE,CHISELL,LOCKING PLYERS ECT...CREATING FRONT END DAMAGE TO WHEEL BEARINGS,SEALS, BRAKES,CALIPERS,BRAKE DRUMS, MOST OF AL THE TIRES..I HAVE SPENT THOUSANDS OF DOLLARS BECAUSE THEY DID NOT USE THE RIGHT TOOL FOR THE JOB ALSO DID NOT REMOVE LCKING PIN FROM SPINDEL. *TR
NHTSA ODI #10326662
170,800 miles · Nov 24, 2009
Parking BrakeService Brakes, Hydraulic
SUDDEN BRAKE FAILURE --TWO INSTANCES FIRST IN SEPT 2009 AND TODAY --SEVERE CORROSION ON REAR BRAKE LINES AND LOSE OF BRAKE FLUID AND NO BRAKES ---NEED TO CHECK ALL 1997 FORD RANGERS XLT FOR SIMILAR PROBLEMS AS CAN RESULT IN A CRASH. I HAVE HAD REPAIRS MADE AS AFRAID OF REPEAT ALSO NOTICE CORROSION AT FRONT BRAKE LINES. *TR
NHTSA ODI #10293426
48,000 miles · Sep 7, 2004
Service Brakes, Hydraulic
MULTIPLE FAILURES OF FRONT ROTORS- STEPPED ON BRAKES- AND PULSES AND SHAKES, REMOVED TIRE TO CHECK ROTORS- ROTOR CRACKED- SAME SCENARIO EACH TIME- PASS SIDE 1ST TIME 30K (AUGUST 1999), 2ND TIME 48K(APRIL 2001) , 3RD TIME 58K, PADS FAILED- REPLACED NOV 2001, AND JAN 2002- REPLACED CALIPER AND PADS.- NOW HAS 84K AND SO FAR OK. 1S…
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MULTIPLE FAILURES OF FRONT ROTORS- STEPPED ON BRAKES- AND PULSES AND SHAKES, REMOVED TIRE TO CHECK ROTORS- ROTOR CRACKED- SAME SCENARIO EACH TIME- PASS SIDE 1ST TIME 30K (AUGUST 1999), 2ND TIME 48K(APRIL 2001) , 3RD TIME 58K, PADS FAILED- REPLACED NOV 2001, AND JAN 2002- REPLACED CALIPER AND PADS.- NOW HAS 84K AND SO FAR OK. 1ST TIME CHANGED BY FORD UNDER WARRANTY- 2ND TIME 18 MONTHS LATER- FORD DEALER CHARGED $600 + FOR NEW ROTORS- 3RD AND 4TH TIME I CHANGED - ALONG WITH CALIPER -EACH TIME DEALER ASKED TO CHECK TO MAKE SURE THAT WHATEVER IS CAUSING THE ROTOR TO FAIL- PLEASE CORRECT- EACH TIME THEY SAY - JUST A BAD ROTOR----AND WHEN THE 48K FAILURE OCCURED- FORD CLAIMED TO NOT HAVE A RECORD OF THE REPAIR- THOUGH IT WAS DONE UNDER WARRANTY-FINALLY AFTER THE 3RD FAILURE- FIGURED IT MADE MORE SENSE TO FIX IT MYSELF- RATHER THAN PAY A DEALER $650, AND HAVE IT FAIL AGAIN IN 18000 MILES. *AK
NHTSA ODI #10090583
Mileage unknown · May 24, 2003
Air BagsFuel System, GasolineService Brakes, HydraulicCrashFireInjury
1997 FORD RANGER XLT EXTENDED CAB. WHEN I APPLIED MY BRAKES, INSTEAD OF STOPPING AT THIS "T" HWY INTERSECTION, I RAN PAST IT, AND HIT A 12" DIAMETER TREE HEAD ON. ICE ON THE ROAD. I WAS WEARING MY SEAT BELT. NEITHER THE DRIVER'S SIDE NOR THE PASSENGER SIDE AIR BAGS DEPLOYED. THE INDENTATION ON THE FRONT BUMPER WAS OVER TW…
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1997 FORD RANGER XLT EXTENDED CAB. WHEN I APPLIED MY BRAKES, INSTEAD OF STOPPING AT THIS "T" HWY INTERSECTION, I RAN PAST IT, AND HIT A 12" DIAMETER TREE HEAD ON. ICE ON THE ROAD. I WAS WEARING MY SEAT BELT. NEITHER THE DRIVER'S SIDE NOR THE PASSENGER SIDE AIR BAGS DEPLOYED. THE INDENTATION ON THE FRONT BUMPER WAS OVER TWO FEET DEEP. MY HEAD AND RIGHT SIDE OF MY BODY SMASHED AGAINST THE STEERING WHEEL, AND MY I BROKE MY LEFT COLLAR BONE, FRACTURED AND BRUISED SEVERAL RIBS ON MY RIGHT SIDE, BROKE MY RIGHT FOOT HEEL BONE, CUT MY NOSE, PLUS NUMEROUS OTHER MINOR CUTS, BRUISES AND ABRASIONS. AFTER ABOUT 45 SECONDS, A HUGE BALL OF FIRE ERUPTED FROM UNDER THE CRUMPLED HOOD. I FELT THE SUDDEN HEAT ON MY FACE, SINCE THE WINDSHIELD WAS GONE AND THERE WAS A HUGE GAP BETWEEN THE HOOD AND THE TRUCKS BODY. A LADY, AN ANGEL OF GOD REALLY, HELPED ME OUT OF THE TRUCK AND INTO THE BACK SEAT OF HER CAR. SHE DROVE ABOUT 100 YARDS TO WAIT FOR THE AMBULANCE TO ARRIVE. BEFORE WE CAME TO A STOP, I HEARD THE TWO FRONT TIRES OF MY TRUCK BLOW UP. ALL I COULD SEE WAS A BALL OF FIRE BURNING ABOUT 20 FEET HIGH. TWO THINGS SEEM TECHNICALLY WRONG: THE AIR BAGS DIDN'T DEPLOY, AND THE FUEL PUMP MUST HAVE KEPT PUMPING FUEL, FOR THE FIRE TO SPREAD SO RAPIDLY AND BURN THE FRONT OF THE TRUCK SO VERY COMPLETELY. THIS WOULD SEEM TO INDICATE THE POSSIBLE FAILURE OF THE AIR BAG CRASH SENSORS AND THE FUEL PUMP SAFETY CUTOFF SWITCH. MY TIRES WERE ONE MONTH OLD MICHELINS, SO THEY WEREN'T A FACTOR. THE TRUCK WAS IN EXCELLENT SHAPE AND IT WAS CAREFULLY MAINTAINED AND GARAGED. EVERYTHING WORKED ON IT AND NO MALFUNCTION INDICATOR LIGHTS OF ANY KIND WERE ON PRIOR TO THE ACCIDENT. I HAVE VERY GOOD MAINTENANCE RECORDS ON IT. I CONTACTED FORD BY TELEPHONE AND VIA E-MAIL, TO LET THEM KNOW OF WHAT I THOUGHT COULD BE A POTENTIAL COMPONENT DEFECT AFFECTING OTHERS ALSO. I ALSO CONTACTED THEIR LEGAL OFFICE VIA PHONE, AND THEY NEVER RETURNED MY CALL. *NLM
NHTSA ODI #10019237
Mileage unknown · Dec 4, 2002
Service Brakes, HydraulicCrash
CONSUMER STATED THAT WHEN APPLYING THE BRAKE THE BRACKET SNAP CAUSING A VEHICLE ACCIDENT. DEALER NOTIFIED. TS
NHTSA ODI #8023658
Mileage unknown · Apr 25, 2002
Service Brakes, Hydraulic
WHEN APPLYING BRAKES VEHICLE WILL START TO SHAKE AND MAKE NOISE, HAS HAD ROTORS REPLACED ONCE ALREADY. CONTACTED DEALER. *AK
NHTSA ODI #8008583
Mileage unknown · Dec 27, 2001
Power TrainService Brakes, HydraulicUnknown Or Other
REAR BRAKES PULLED, SERVICED, REPORTED UNVERIFIABLE, BEGAN LOCKING UP IN SHORT BURSTS WHEN STOPPING, REPORTED, FOUND FAULTY , REPLACED COMPLETE REAR ASSEMBLY. WINDSHIELD CRACKED ACROSS CENTER WHILE DRIVING FREEWAY AT 65 MPH, STARTED AT TOP STRIP PASSENGER SIDE SPREADING ACROSS TO DRIVERS SIDE IN JUST MINUTES. DOOR AJAR SWI…
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REAR BRAKES PULLED, SERVICED, REPORTED UNVERIFIABLE, BEGAN LOCKING UP IN SHORT BURSTS WHEN STOPPING, REPORTED, FOUND FAULTY , REPLACED COMPLETE REAR ASSEMBLY. WINDSHIELD CRACKED ACROSS CENTER WHILE DRIVING FREEWAY AT 65 MPH, STARTED AT TOP STRIP PASSENGER SIDE SPREADING ACROSS TO DRIVERS SIDE IN JUST MINUTES. DOOR AJAR SWITCHES FAILED CAUSING DOME LIGHT TO REMAIN ON MAKING NIGHT TIME VISIBILITY IMPOSIBLE. TRANSMISSION BEGAN SHIFTING ROUGH IN SECOND GEAR HARD TO DOWNSHIFT, VERIFIED, REPAIRED BEARINGS IN SHIFTER. REOCCURED A FEW MONTHS LATER, SERVICE CLAIMED UNVERIFIABLE, WORSENED STUCK IN FOURTH GEAR IN TRAFFIC, HAD TO BE PUSHED TO SHOULDER , AND DISENGAGED. FOUND TO BE FAULTY, AND TRANSMISSION WAS REBUILT ,NO NOTICABLE CORRECTION , RETURNED TO SERVICE, CLAIMED UNVERIFIABLE, CONTACTED FORD MOTOR COMPANY CORPORAT OFFICE, ADVISED TO GO TO DIFERENT DEALERSHIP , WHILE INVESTIGATED INTERNALLY. DID SO, DEALER REPORTS UNVERIFIABLE, DROVE WITH SUPERVISOR OF SERVICE DEPT, WAS THEN VERIFIED, AND ORDERED REBUILT FOR 2ND TIME.EPAIR, SAME TIME AS EXTENDED WARRANTY TOOK EFFECT, REPAIRS DONE, NO NOTICABLE DIFFERENCE, IN FACT NOW WORSE, ALL GEARS NOW EFFECTED.AND AT TIMES, DIFFICULT TO SHIFT. CONTACTED FORD MOTOR CORPORATION ONCE MORE, IN EFFORT TO GET HELP WITH EXTENSIVE RENTAL CAR COSTS WHILE VEHICLE BEING SERVICED, WAS TOLD NOW THAT TWO INCIDENCES WERE IN NO WAY RELATED NOW THAT EXTENDED WARRANTY WAS IN EFFECT TOO MUCH TIME PASSED, THOUGH EVEN ONLY LESS VTHAN 1000 MILES, IS STILL UNREPAIRED TODAY. *AK
NHTSA ODI #756071
Mileage unknown · Feb 22, 2001
Service Brakes, Hydraulic
WHILE CONSUMER WAS DRIVING IN A 20 MPH ZONE ABS LIGHT CAME ON. THERE HAS BEEN OTHER TIMES THAT LIGHT CAME ON. THIS PROBLEM HAPPENED AT ANY SPEED . CONTACTED DEALER, AND DEALER SAID THERE WAS NOTHING THEY COULD DO. THIS IS WAS SECOND TIME THAT VEHICLE WAS TAKEN IN FOR SAME PROBLEM. *AK
NHTSA ODI #881136
Mileage unknown · Nov 20, 2000
Service Brakes, HydraulicCrashInjury
REAR BRAKES GRABBED CAUSING A LOSS OF CONTROL ON DAMP ROAD. VEHICAL WAS INSPECTED MAY 2000. GOOD BRAKE LINNING FRONT AND REAR. *AK
NHTSA ODI #736634
Mileage unknown · Oct 22, 2000
Service Brakes, Hydraulic
CONSUMER WOULD HEAR A THUMPING NOISE WHEN BRAKING, A MECHANIC FOUND THAT THE OUTER DISC OF THE RIGHT FRONT ROTOR HAD A LARGE CRACK WHICH CAUSED RUBBING AGAINST THE BRAKE PADS. *SLC
NHTSA ODI #556803