FUEL TANK FILLER NECK CRACKED. *TR
1996 Ford Ranger
Owner reports · Recalls · Investigations
More warning signs than most Ranger years
Owner complaints for the 1996 Ford Ranger are substantially higher than the model-year median of 144.
About this comparison →How this year compares
Owner complaints by model year
Compare all Ranger years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 80 of 413 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Service Brakes, Hydraulic. Review the 60 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Visibility. Review the 52 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Tires. Review the 41 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
31 reportsGAS FILL HOSE DEFECTED AND CRACKED, I TRIED TO GET ONE FROM SALVAGE YARD AND THE GUY TOLD ME EVERY HOSE THEY TRIED TO SAVE WAS ALSO CRACKED IN THE SAME PLACE AND THAT HE HAS PEOPLE COMING IN ALL THE TIME ASKING FOR THE SAME HOSE FOR A 95 THROUGH 97 THERE IS A STRONG GAS VAPOR AND POOR GAS MILEAGE RESULTING FROM HOSE A NEW HOSE C…
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GAS FILL HOSE DEFECTED AND CRACKED, I TRIED TO GET ONE FROM SALVAGE YARD AND THE GUY TOLD ME EVERY HOSE THEY TRIED TO SAVE WAS ALSO CRACKED IN THE SAME PLACE AND THAT HE HAS PEOPLE COMING IN ALL THE TIME ASKING FOR THE SAME HOSE FOR A 95 THROUGH 97 THERE IS A STRONG GAS VAPOR AND POOR GAS MILEAGE RESULTING FROM HOSE A NEW HOSE CAN ONLY BE PURCHASED FOR A FORD DEALER AND THE COST IS AROUND 258.00 I HAVE NOT YET REPLACED THE HOSE BECAUSE OF THE COST AND I DON'T WONT TO SPED ALL THIS MONEY IF I WILL HAVE THE SAME PROBLEM 3 YEARS LATER I DID TRY TO REPAIR HOSE BY PATCHING IT WITH A TUBE REPAIR KIT BECAUSE OF THE COST BUT IT DIDN'T CORRECT MY PROBLEM WITH THE GAS VAPORS. IT WORRIES ME THAT A FIRE COULD RESULT OR THE FUMES COULD BE HARMFUL TO MY HEALTH AND THE ENVIRONMENT. *TR
TL*THE CONTACT OWNS A 1996 FORD RANGER. THE CONTACT STATED THAT THE FUEL TANK HOSE LEAKS. ON AUGUST 8, 2007, HE NOTICED THAT THE TANK WAS SWELLING FROM THE INSIDE AND WAS SPLIT. THE CURRENT AND FAILURE MILEAGES WERE 60,000.
1996 FORD RANGER TRUCK, FUEL FILLER HOSE CRACKED AND SEPARATED FROM FUEL TANK. CAUSED FUEL TO SPILL OUT OF THE TANK. *NM
GASOLINE LEAKS FROM THE FILLER HOSE AT THE TOP OF THE TANK WHEN VEHICLE IS FUELED. *NM
1) ON THE EVENING OF 11/14/05 I STOP AT A GAS STATION TO FILL UP MY TANK. AFTER I FILLED UP THE TANK I COULD SMELL A STRONG SMELL OF GASOLINE. I CHECKED TO MAKE SURE THAT I DIDN'T SPILL ANY WHEN REMOVING THE NOZZLE. I LOOKED UNDER MY CAR AND I COULD SEE A GAS LEAK DRIPPING AT A MODERATE PACE. I IMMEDIATELY CALLED A FRIEND WH…
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1) ON THE EVENING OF 11/14/05 I STOP AT A GAS STATION TO FILL UP MY TANK. AFTER I FILLED UP THE TANK I COULD SMELL A STRONG SMELL OF GASOLINE. I CHECKED TO MAKE SURE THAT I DIDN'T SPILL ANY WHEN REMOVING THE NOZZLE. I LOOKED UNDER MY CAR AND I COULD SEE A GAS LEAK DRIPPING AT A MODERATE PACE. I IMMEDIATELY CALLED A FRIEND WHO WORKS ON CARS AND HE TOLD ME TO TAKE IT TO THE MECHANIC TO AVOID CATCHING FIRE FROM THE FUMES. 2) THE VERY NEXT MORNING I TOOK THE CAR TO MY MECHANIC AND HE TOLD ME IT WAS PROBABLY A CRACK IN THE FILLER HOSE. HE ALSO MENTIONED THAT THEY HAVE SEEN MANY FORD RANGERS WITH THE EXACT SAME PROBLEM. 3) MY MECHANIC WAS CORRECT ON DIAGNOSING THE LEAK AND I HAD TO HAVE A NEW GAS TANK FILLER HOSE INSTALLED. THE OVERALL COST WAS $458.60 AND I LOST A FULL DAY OF WORK. *JB
WHILE FUELING VEHICLE FUEL SPILLED FROM THE TOP OF FUEL TANK CREATING A ENVIRONMENTAL AND SAFETY ISSUE. WHILE TRAVELING HOME FUMES MADE BOTH OCCUPANTS FEEL SICK. UPON INSPECTION FOUND THE FUEL FILLER HOSE SPLIT DUE TO FORD OBLONGING THE HOSE FOR BED CLEARANCE WITH A METAL CLAMP. WENT ONLINE TO A FORD CHAT FORUM AND FOUND THIS TO…
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WHILE FUELING VEHICLE FUEL SPILLED FROM THE TOP OF FUEL TANK CREATING A ENVIRONMENTAL AND SAFETY ISSUE. WHILE TRAVELING HOME FUMES MADE BOTH OCCUPANTS FEEL SICK. UPON INSPECTION FOUND THE FUEL FILLER HOSE SPLIT DUE TO FORD OBLONGING THE HOSE FOR BED CLEARANCE WITH A METAL CLAMP. WENT ONLINE TO A FORD CHAT FORUM AND FOUND THIS TO BE A COMMON ISSUE WITH RANGER TRUCKS. THIS NEEDS TO BE ADDRESSED BEFORE SOMEONE GETS KILLED. *JB
ON MY 1996 FORD RANGER I HAVE A GAS LEAK WHEN I FILL THE TANK ALL THE WAY UP. IT LEAKS FROM THE TOP OF THE GAS TANK, DOWN THE SIDES, AND ON TO THE GROUND. IT APPEARS THAT THE HOSE GOING INTO THE GAS TANK HAS FAILED. *AK WHAN CONCERNS ME ARE TWO THINGS: FIRST, IF IT GETS ON SOME HOT METAL.....I WILL BE TOAST. NEXT, MY AUTO M…
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ON MY 1996 FORD RANGER I HAVE A GAS LEAK WHEN I FILL THE TANK ALL THE WAY UP. IT LEAKS FROM THE TOP OF THE GAS TANK, DOWN THE SIDES, AND ON TO THE GROUND. IT APPEARS THAT THE HOSE GOING INTO THE GAS TANK HAS FAILED. *AK WHAN CONCERNS ME ARE TWO THINGS: FIRST, IF IT GETS ON SOME HOT METAL.....I WILL BE TOAST. NEXT, MY AUTO MECHANICS TOLD ME HE SAW THE SAME PROBLEM ON A 1999 OR 2000 FORD RANGER. SO, I AM WONDERING IF THIS IS BIGGER PROBLEM THAN JUST MY TRUCK.
GAS TANK LEAKING. *AK
FUEL TANK CRACKED AND WAS LEAKING FUEL INTO A PARKING LOT. PHOENIX TEMP WAS 106 THAT DAY. SMELLED AND SAW GAS RUNNING ON THE GROUND. TOWED IT TO A REPAIR SHOP. REMOVED TANK AND FOUND CRACKS THAT LOOK LIKE STRESS FRACTURES BEHIND THE MOUNTING BRACKETS. IT WAS ALSO LEAKING AT THE TOP OUTLET OF THE TANK WHERE THE GASKET HAD D…
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FUEL TANK CRACKED AND WAS LEAKING FUEL INTO A PARKING LOT. PHOENIX TEMP WAS 106 THAT DAY. SMELLED AND SAW GAS RUNNING ON THE GROUND. TOWED IT TO A REPAIR SHOP. REMOVED TANK AND FOUND CRACKS THAT LOOK LIKE STRESS FRACTURES BEHIND THE MOUNTING BRACKETS. IT WAS ALSO LEAKING AT THE TOP OUTLET OF THE TANK WHERE THE GASKET HAD DRIED OUT AND CRACKED. CONTACTED FORD BOTH THE DEALER AND MANUFACTURE, THEIR COMMIT WAS IT IS OUT OF WARRANTY.
Official recalls
209V399000 · Vehicle Speed Control
Oct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
96V161000 · Equipment:other:labels
Aug 29, 1996
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .
Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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