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2003 Ford Mustang

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2003 Ford Mustang do not stand out strongly from the model-year median of 81.

About this comparison →

When problems were reported

Mileage at the reported incident

98 reports with mileage · 47 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 39 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Seat Belts. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

19 crash reports4 fire reports10 injury reports

Power Train complaints

15 reports
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163,035 miles · Jul 13, 2012
Latches/locks/linkagesPower Train

TL* THE CONTACT OWNS A 2003 FORD MUSTANG. THE CONTACT STATED THAT THE DOORS COULD NOT BE LOCKED OR UNLOCKED BY USING THE KEYLESS REMOTE SENSOR. IN ADDITION, THE VEHICLE COULD NOT BE SHIFTED INTO GEAR. THE CONTACT HAD TO ABRUPTLY FORCE THE GEAR SHIFTER INTO NEUTRAL. THE CONTACT THEN DEPRESSED THE BRAKES AND YANKED THE GEAR SHIFT…

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TL* THE CONTACT OWNS A 2003 FORD MUSTANG. THE CONTACT STATED THAT THE DOORS COULD NOT BE LOCKED OR UNLOCKED BY USING THE KEYLESS REMOTE SENSOR. IN ADDITION, THE VEHICLE COULD NOT BE SHIFTED INTO GEAR. THE CONTACT HAD TO ABRUPTLY FORCE THE GEAR SHIFTER INTO NEUTRAL. THE CONTACT THEN DEPRESSED THE BRAKES AND YANKED THE GEAR SHIFT HARDER AS THE VEHICLE SHIFTED INTO DRIVE. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION BUT WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE BUT PROVIDED NO ASSISTANCE. THE FAILURE MILEAGE WAS 163,035.

NHTSA ODI #10465530

Mileage unknown · Jun 15, 2011
Power Train

THE PUSH BUTTON ON THE HANDLE OF THE SHIFTER THAT YOU HAVE TO PRESS TO GET IT OUT OF PARK ON MY 2003 MUSTANG IS STICKING. IT'S AS THOUGH YOU TRY TO PUSH IT WHILE NOT STEPPING ON THE BRAKE BUT WE ARE STEPPING ON THE BRAKE. WE TRY JIGGLING AND PUSHING AND AFTER A FEW MINUTES OF FIGHTING WITH IT, IT STARTS WORKING FINE UNTIL THE NE…

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THE PUSH BUTTON ON THE HANDLE OF THE SHIFTER THAT YOU HAVE TO PRESS TO GET IT OUT OF PARK ON MY 2003 MUSTANG IS STICKING. IT'S AS THOUGH YOU TRY TO PUSH IT WHILE NOT STEPPING ON THE BRAKE BUT WE ARE STEPPING ON THE BRAKE. WE TRY JIGGLING AND PUSHING AND AFTER A FEW MINUTES OF FIGHTING WITH IT, IT STARTS WORKING FINE UNTIL THE NEXT TIME I HAVE TO DRIVE IT SOMEWHERE. I HAD TO REPLACE THE SHIFT INTERLOCK CABLE DUE TO IT BINDING UP AND NOT RELEASING PROPERLY. *TR

NHTSA ODI #10407047

38,015 miles · May 30, 2007
Power TrainCrash

TRANSMISSION FAILURE. FORWARD SUN GEAR W/TORRINGTON BEARING. *TR

NHTSA ODI #10191999

28,450 miles · Dec 4, 2005
Engine And Engine CoolingPower Train

WHILE SLOWING DOWN, DOWNSHIFTING OR SWITCHING GEARS, THE CAR ENGINE WILL JUST FAIL AND SHUT OFF/STALL WITHOUT ANY WARNING. THE CAR WILL NOT "BUCK" OR SHAKE, IT WILL JUST TURN OFF, CAUSING THE POWER STEERING TO STOP OPERATING. I HAVE HAD TWO CLOSE INCIDENTS WHERE I WAS TURNING INTO A PARKING LOT AND ALMOST HIT A CAR BECAUSE THE …

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WHILE SLOWING DOWN, DOWNSHIFTING OR SWITCHING GEARS, THE CAR ENGINE WILL JUST FAIL AND SHUT OFF/STALL WITHOUT ANY WARNING. THE CAR WILL NOT "BUCK" OR SHAKE, IT WILL JUST TURN OFF, CAUSING THE POWER STEERING TO STOP OPERATING. I HAVE HAD TWO CLOSE INCIDENTS WHERE I WAS TURNING INTO A PARKING LOT AND ALMOST HIT A CAR BECAUSE THE POWER STEERING SHUT OFF WHEN THE ENGINE DIED WITHOUT WARNING. I AM AFRAID THIS PROBLEM WILL CAUSE A BAD ACCIDENT, ESPECIALLY WHEN I HAVE TWO YOUNG CHILDREN RIDING IN THE VEHICLE MOST OF THE TIME. I TOOK THE CAR TO FORD DEALERSHIP THEY STATED THAT THEY DID A FULL INSPECTION BUT DID NOT FIND ANYTHING WRONG. I AM STILL EXPERIENCING THE SAME PROBLEM AT LEAST SEVERAL TIMES A DAY WHEN MY ENGINE WILL JUST SHUT OFF WITHOUT ANY WARNING OR NOTICE WHILE I AM OPERATING IT. BOTH MY HUSBAND AND MY FATHER HAVE DRIVEN MY CAR AND EXPERIENCED THIS PROBLEM SO I KNOW THAT IT IS NOT THE WAY I AM DRIVING IT. *NM

NHTSA ODI #10144415

Mileage unknown · Feb 18, 2005
Power TrainSuspension

THE VEHICLE WAS PERFORMING POORLY, TRANSMISSION FAILED TO SHIFT ON ITS ON. DRIVER NOTICED THAT A LOUD KNOCKING NOISE WAS HEARD COMING FROM THE REAR. DRIVER TOOK VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT TRANSMISSION AND SUSPENSION NEEDED TO BE REPLACED. *AK

NHTSA ODI #10111787

6,000 miles · Aug 8, 2004
Engine And Engine CoolingPower Train

I PURCHASED A NEW 2003 FORD MUSTANG COBRA ON CHRISTMAS EVE 2002. AROUND 2000 MILES, I BEGAN TO NOTICE THAT THE CAR WAS HAVING PROBLEMS WITH THE DRIVABILITY. I THOUGHT THAT IT MAY BE A LITTLE QUIRK THAT WOULD WORK ITSELF OUT DURING THE BREAK-IN PERIOD. *AK NEEDLESS TO SAY, IT HASN'T. THE FIRST PROBLEM BEGAN WITH THE ENGINE…

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I PURCHASED A NEW 2003 FORD MUSTANG COBRA ON CHRISTMAS EVE 2002. AROUND 2000 MILES, I BEGAN TO NOTICE THAT THE CAR WAS HAVING PROBLEMS WITH THE DRIVABILITY. I THOUGHT THAT IT MAY BE A LITTLE QUIRK THAT WOULD WORK ITSELF OUT DURING THE BREAK-IN PERIOD. *AK NEEDLESS TO SAY, IT HASN'T. THE FIRST PROBLEM BEGAN WITH THE ENGINE RUNNING ROUGHLY. I TOOK THE VEHICLE IN AND HAD IT INSPECTED AT 6,000 MILES. THE ENGINE BEGAN STALLING DURING DECELERATION AND ALSO HAD POWER CUTTING OFF DURING TAKE OFF. THIS HAS BEEN A DAILY OCCURRANCE SINCE THAT TIME. THE CAR NOW HAS 15,000 MILES ON IT AND HAS HAD SEVERAL OTHER PROBLEMS. THIS RECURRING PROBLEM HAS HAD THE CAR IN THE SHOP SIX DIFFERENT TIMES WITH SIX FAILURES TO CORRECT THE PROBLEM. THE CAR HAD THE TRANSMISSION REPLACED AT 12,000 MILES. THE AIR CONDITIONING IS NOW CYCLING WHERE IT BLOWS NO COLD AIR FOR SHORT PERIODS OF TIME. THE ADHESIVE SEAL FOR THE SPOILER IS COMING LOOSE AND THE REAR BUMPER COVER IS WARPING AS HAVE PREVIOUS MUSTANGS I HAVE OWNED. THE DRIVABILITY CONCERN IS A HAZARD TO SAY THE LEAST. I HAVE HAD NO FEWER THAN A DOZEN DIFFERENT OCCASIONS WHERE I NARROWLY ESCAPED A MAJOR COLLISION DUE TO THE ENGINE BOGGING DOWN. THE VEHICLE HAS BEEN IN FORD'S REPAIR FACILITY FOR MORE THAN 4 CUMMULATIVE WEEKS FOR REPAIRS. IT IS GOING BACK IN AGAIN VERY SOON. I WENT THROUGH FORD'S ARBITRATION BOARD WHICH WAS AN ABSOLUTE JOKE AND WASTE OF MY TIME. THE BOARD CITED THAT "DRIVABILITY CONCERNS STILL EXIST, HOWEVER FORD HAS NOT BEEN GRANTED SUFFICIENT TIME TO DIAGNOSE THE PROBLEM". EACH TIME IT HAS BEEN IN, I HAVE SAID, I DON'T WANT THE CAR BACK UNTIL IT IS CORRECTED. FORD ALSO TRIES TO CLAIM THAT VEHICLE WAS ONLY IN FOR SERVICE THREE TIME ACCORDING TO THE REPORT, DESPITE THE FACT THAT I HAVE SEVERAL WORK ORDERS THAT SAY OTHERWISE. I WOULD LIKE ANYONE WHO HAS HAD OR STILL DOES HAVE A SIMILAR ISSUE TO CONTACT ME. THIS CAR IS A LEMON, THAT FORD DOES NOT WANT TO CORRECT.

NHTSA ODI #10086412

Mileage unknown · Jun 23, 2004
Power Train

PROBLEMS WITH VEHICLE'S TRANSMISSION.*MR THE FIRST TIME THE CONSUMER TOOK THE VEHICLE IN FOR SERVICE WAS FOR A NOISY TRANSMISSION AND IT WAS RUNNING ROUGH. THE DEALER WAS UNABLE TO FIND A PROBLEM BUT TOPPED OF THE FLUID AND REPROGRAMMED THE PCM. THE DEALER INSTRUCTED THE CONSUMER TO CONTINUE DRIVING THE VEHICLE AND IT WOULD…

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PROBLEMS WITH VEHICLE'S TRANSMISSION.*MR THE FIRST TIME THE CONSUMER TOOK THE VEHICLE IN FOR SERVICE WAS FOR A NOISY TRANSMISSION AND IT WAS RUNNING ROUGH. THE DEALER WAS UNABLE TO FIND A PROBLEM BUT TOPPED OF THE FLUID AND REPROGRAMMED THE PCM. THE DEALER INSTRUCTED THE CONSUMER TO CONTINUE DRIVING THE VEHICLE AND IT WOULD WORK ITSELF OUT. THE SECOND VISIT WAS FOR THE TRANSMISSION AGAIN, HOWEVER THIS TIME IT WAS GRIDING BETWEEN FIRST, SECOND AND THIRD GEARS WHEN COLD. THE DEALER WAS UNABLE TO FIND A PROBLEM, BUT INFORMED THE CONSUMER OTHER MUSTANGS WERE HAVING THE PROBLEM AND THEY WERE WAITING ON A BULLEITN TO SEE WHAT COULD BE DONE. *JB

NHTSA ODI #10079940

200 miles · Jun 5, 2004
Power Train

2003 MUSTANG MACH 1 HAS HAD SHIFTING PROBLEM SINCE I BOUGHT IT IN SEPT 03. FORD SUPPOSEDLY HAS BEEN AWARE OF THIS PROBLEM FOR A YEAR OR TWO. THEY HAVE YET TO COME OUT WITH A TSB. THE CAR IS DIFFICULT TO SHIFT, ESPECIALLY WHEN TEMPERATURE OUTSIDE IS COOL. BECAUSE IT SOMETIMES TAKES 2 OR 3 SECONDS (OR MORE) TO SHIFT INTO THE N…

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2003 MUSTANG MACH 1 HAS HAD SHIFTING PROBLEM SINCE I BOUGHT IT IN SEPT 03. FORD SUPPOSEDLY HAS BEEN AWARE OF THIS PROBLEM FOR A YEAR OR TWO. THEY HAVE YET TO COME OUT WITH A TSB. THE CAR IS DIFFICULT TO SHIFT, ESPECIALLY WHEN TEMPERATURE OUTSIDE IS COOL. BECAUSE IT SOMETIMES TAKES 2 OR 3 SECONDS (OR MORE) TO SHIFT INTO THE NEXT GEAR THE CAR IS JUST COASTING UPON LEAVING A STOPLIGHT AND I HAVE ALMOST BEEN REARENDED NUMEROUS TIMES BECAUSE THE TRANS WON'T ALLOW QUICK ENOUGH SHIFTS. CAR ONLY HAS ABOUT 3,500 ADULT DRIVEN MILES, 2400 OF WHICH ARE HIGHWAY. MANY ACQUAINTANCES HAVE HAD THIS SAME COMPLAINT. TRANS MANUFACTURER (TREMEC) TOLD PEOPLE AT 40TH MUSTANG ANNIV THAT FORD WAS SUPPOSED TO ISSUE A TSB. IT HASN'T COME TO PASS YET.*AK

NHTSA ODI #10074837

2,200 miles · Feb 17, 2004
Power Train

AUTO TRANS IS SHIFTING SLOW INTO THIRD. THEN WHEN SHIFTING DOWN IT CLUNKS INTERMITTENTLY. *JB

NHTSA ODI #10058326

14,281 miles · Feb 14, 2004
Power TrainCrashInjury

2003 FORD MUSTANG GT RT AXLE SNAPS ON FREEWAY CAR IS TOTALLED AND THE DEALERSHIP ACTS LIKE ITS NOT THERE PROBLEM THE CAR IS 8 MONTHS OLD WITH 14,000 MILES ON IT .I HAVE BEEN IN THE AUTOMOTIVE BUISNESS FOR 25 YEARS I RACED CARS HAD HOT RODS AND I HAVE NEVER SEEN A AXLE DO WHAT THIS DID I PUT 6,000 DOWN MY PAYMENTS ARE 550.00 A …

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2003 FORD MUSTANG GT RT AXLE SNAPS ON FREEWAY CAR IS TOTALLED AND THE DEALERSHIP ACTS LIKE ITS NOT THERE PROBLEM THE CAR IS 8 MONTHS OLD WITH 14,000 MILES ON IT .I HAVE BEEN IN THE AUTOMOTIVE BUISNESS FOR 25 YEARS I RACED CARS HAD HOT RODS AND I HAVE NEVER SEEN A AXLE DO WHAT THIS DID I PUT 6,000 DOWN MY PAYMENTS ARE 550.00 A MONTH I HAVE OVER 10,000 INTO THIS CAR DROVE FOR 8 MONTHS NOW I HAVE 0 AND A WRECK ON MY DRIVING RECORD CAR INSURANCE RAISED WHAT DO I DO BIG VALLEY FORD WERE I BOUGHT THIS CAR DONT CARE PLEASE HELP I STILL HAVE POSSESION OF VEHICLE THANK YOU RON WHITLEY . *AK

NHTSA ODI #10058142

Official recalls

1

06V108000 · Vehicle Speed Control:accelerator Pedal

Apr 7, 2006

ON CERTAIN MUSTANG COBRA PASSENGER VEHICLES, THE REAR SURFACE OF THE ACCELERATOR PEDAL MAY COME INTO CONTACT WITH FLOOR CARPETING DURING HEAVY THROTTLE APPLICATION. THE UNIQUE SURFACE PROFILE OF THE ACCELERATOR PEDAL MAY CATCH IN THE CUTOUT ON THE FLOOR CARPETING BEHIND THE ACCELERATOR PEDAL.

Consequence & remedy

Consequence: THIS COULD INTERFERE WITH THE PEDAL'S ABILITY TO RETURN TO AN IDLE POSITION. UNEXPECTED, CONTINUED THROTTLE APPLICATION AND/OR INCREASED STOPPING DISTANCES MAY OCCUR WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSTALL A SHIELD OVER THE CUTOUT IN THE CARPET BEHIND THE ACCELERATOR PEDAL. THE RECALL BEGAN ON APRIL 26, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP05005 · Spark Plug Ejection From Cylinder Head

Opened Sep 22, 2005 · Closed Jan 4, 2006

Status: closed (inferred from source dates) · Engine And Engine Cooling; Engine And Engine Cooling:engine; Engine And Engine Cooling:engine:gasoline

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Additional source detail variants (3)

Engine And Engine Cooling:engine

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Engine And Engine Cooling:engine:gasoline

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

Engine And Engine Cooling

ON SEPTEMBER 6, 2005, ODI RECEIVED A PETITION REQUESTING THAT THE AGENCY INVESTIGATE ALLEGATIONS OF ENGINE SPARK PLUG EJECTION IN CERTAIN MODEL YEAR 1997 THROUGH 2004 FORD VEHICLES WITH TRITON V-8 AND V-10 ENGINES.ODI RECEIVED A TOTAL OF 474 NON-DUPLICATIVE COMPLAINTS ON THE SUBJECT VEHICLES WHERE THE COMPLAINANT, OR THE DEALER REPAIRING THE VEHICLE, REPORTED THAT A SPARK PLUG DETACHED FROM THE CYLINDER AND/OR EJECTED FROM THE ENGINE.AS OF DECEMBER 8, 2005, ODI IS NOT AWARE OF ANY ALLEGATIONS WHERE THE ALLEGED DEFECT RESULTED IN A LOSS OF VEHICLE CONTROL, A CRASH, AN INJURY, OR A FATALITY IN ANY OF THE 10,319,810 SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF ONLY TWO INCIDENTS WHERE THE VEHICLE STALLED WITHOUT RESTART.INFORMATION CONTAINED IN THE ODI CONSUMER COMPLAINTS AND OBTAINED FROM 72 TELEPHONE INTERVIEWS WITH COMPLAINANTS SHOWED THE FOLLOWING:(1) 99% OF THE COMPLAINTS WERE ON MY 1997 TO 2002 SUBJECT VEHICLES.(2) MOST THE COMPLAINANTS REPORTED HEARING A LOUD POP WHILE DRIVING OR UPON STARTING UP THE VEHICLE FOLLOWED BY A LOUD, REPETITIVE CLICKING OR POPPING SOUND.(3) MANY OF THE COMPLAINANTS REPORTED THAT THE POPPING SOUND WAS ACCOMPANIED BY SOME LOSS OF VEHICLE POWER; HOWEVER, IN 99% OF THE INCIDENTS REPORTED, THE VEHICLE DID NOT STALL.IN THE VERY FEW INCIDENTS WHERE THE VEHICLE DID STALL, MOST VEHICLES COULD BE RESTARTED.(4) ONLY A SMALL PERCENTAGE OF THE COMPLAINANTS CITED THAT THEY SMELLED GAS OR A SLIGHT BURNING SMELL WHEN THE INCIDENT OCCURRED.(5) IN ALL BUT A VERY FEW INCIDENTS, VEHICLE DAMAGE WAS LIMITED TO THE ENGINE.IN ONE INCIDENT, THE COMPLAINT REPORTED THAT THE FUEL RAIL WAS DAMAGED AND REPLACED AFTER ONE OF THE SPARK PLUGS EJECTED FROM THE ENGINE; HOWEVER, THE COMPLAINANT REPORTED THAT THE DAMAGE DID NOT RESULT IN ANY TYPE OF FUEL LEAK OR FIRE.IN ANOTHER INCIDENT, THE ONLY INCIDENT WHERE A FIRE WAS ALLEGED, THE COMPLAINANT REPORTED THAT NO FLUID LEAK WAS OBSERVED, BUT THAT A FIRE RESULTED AFTER THE SPARK PLUG HAD EJECTED FROM THE ENGINE AND HE HAD RESTARTED THE VEHICLE AND DRIVEN TO ANOTHER LOCATION.NONE OF THE COMPLAINANTS REPORTED ANY DAMAGE TO THE VEHICLE HOOD.(6) ONLY TWO COMPLAINANTS REPORTED THAT THEY OBSERVED WHAT APPEARED TO BE SOME DROPS OF FUEL COMING FROM THE CYLINDER WHERE THE SPARK PLUG HAD FAILED OR ON THE SPARK PLUG ITSELF; HOWEVER, EACH OF THESE COMPLAINANTS REPORTED THAT THERE WAS NO SMOKE OR FLAMES AS A RESULT OF HIS INCIDENT.AS THE PETITIONER NOTED, AND ODI?S ANALYSIS SHOWED, IT IS POSSIBLE FOR A SPARK PLUG TO DETACH FROM THE ENGINE CYLINDER THREADS IN THE SUBJECT VEHICLES.HOWEVER, ODI?S ANALYSIS OF 474 COMPLAINTS DESCRIBING SUCH INCIDENTS FOUND ONLY A VERY FEW ALLEGED ANY SAFETY-RELATED CONSEQUENCES.NONE OF THESE SHOWED ANY EVIDENCE OF A SERIOUS SAFETY CONSEQUENCE.GIVEN THE LARGE POPULATION AND RELATIVELY LONG EXPOSURE TIME OF THE SUBJECT VEHICLES, THE COMPLAINT ANALYSIS INDICATES THAT THE RISK TO MOTOR VEHICLE SAFETY FROM THE ALLEGED DEFECT IS VERY LOW.IN VIEW OF THE FOREGOING, IT IS UNLIKELY THAT NHTSA WOULD ISSUE AN ORDER FOR THE NOTIFICATION AND REMEDY OF THE ALLEGED DEFECT AT THE CONCLUSION OF THE INVESTIGATION REQUESTED IN THE PETITION.THEREFORE, IN VIEW OF THE NEED TO ALLOCATE AND PRIORITIZE NHTSA?S LIMITED RESOURCES TO BEST ACCOMPLISH THE AGENCY?S SAFETY MISSION, THE PETITION IS DENIED.

EA05014 · Accelerator Pedal Interference

Opened Sep 13, 2005 · Closed Apr 10, 2006

Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal

ON APRIL 3, 2006, FORD MOTOR COMPANY SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING A DEFECT CONDITION THAT COULD RESULT IN INTERFERENCE BETWEEN THE ACCELERATOR PEDAL AND FLOOR CARPETING IN APPROXIMATELY 19,140 MODEL YEAR 2003 AND 2004 MUSTANG COBRA VEHICLES (FORD RECALL NO. 06S43/NHTSA RECALL 06V-108, COPY ATTACHED).FORD WILL RECALL THE VEHICLES TO INSTALL A SHIELD BENEATH THE ACCELERATOR PEDAL TO PREVENT THE PIVOT PIN ON THE REAR SURFACE OF THE PEDAL FROM COMING INTO CONTACT WITH THE FLOOR CARPETING DURING HEAVY THROTTLE APPLICATION.IN THOSE VEHICLES WHERE THE FLOOR CARPETING DOES NOT FIT FLUSH WITH THE SHEET METAL, THE UNIQUE REAR SURFACE PROFILE OF THE MUSTANG COBRA PEDAL MAY ALLOW THE PIVOT PIN OF THE PEDAL TO CATCH IN THE CUTOUT ON THE FLOOR CARPETING BEHIND THE PEDAL, INTERFERING WITH THE PEDAL'S ABILITY TO RETURN; THE RESULT OF WHICH COULD BE UNEXPECTED, CONTINUED THROTTLE APPLICATION.DURING THE ENGINEERING ANALYSIS STAGE OF THE INVESTIGATION, ODI ALSO EXAMINED THE POSSIBLITY OF THE SAME PHENOMENA OCCURING IN NON-COBRA MUSTANGS.HOWEVER, THE DIFFERENT DESIGN OF THE ACCELERATOR PEDALS ON THE NON-COBRA MUSTANGS RESULTS IN SIGNIFICANT DIFFERENCES IN THE POTENTIAL CONTACT BETWEEN THE ACCELERATOR PEDAL AND THE CARPETING, WITH THE BASE OF THE PEDAL PAD ACTING TO FORCE THE CARPET AWAY FROM THE PIVOT PIN.THIS ENGINEERING ANALYSIS HAS BEEN CLOSED.

Additional source detail variants (2)

Vehicle Speed Control:accelerator Pedal

ON APRIL 3, 2006, FORD MOTOR COMPANY SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING A DEFECT CONDITION THAT COULD RESULT IN INTERFERENCE BETWEEN THE ACCELERATOR PEDAL AND FLOOR CARPETING IN APPROXIMATELY 19,140 MODEL YEAR 2003 AND 2004 MUSTANG COBRA VEHICLES (FORD RECALL NO. 06S43/NHTSA RECALL 06V-108, COPY ATTACHED).FORD WILL RECALL THE VEHICLES TO INSTALL A SHIELD BENEATH THE ACCELERATOR PEDAL TO PREVENT THE PIVOT PIN ON THE REAR SURFACE OF THE PEDAL FROM COMING INTO CONTACT WITH THE FLOOR CARPETING DURING HEAVY THROTTLE APPLICATION.IN THOSE VEHICLES WHERE THE FLOOR CARPETING DOES NOT FIT FLUSH WITH THE SHEET METAL, THE UNIQUE REAR SURFACE PROFILE OF THE MUSTANG COBRA PEDAL MAY ALLOW THE PIVOT PIN OF THE PEDAL TO CATCH IN THE CUTOUT ON THE FLOOR CARPETING BEHIND THE PEDAL, INTERFERING WITH THE PEDAL'S ABILITY TO RETURN; THE RESULT OF WHICH COULD BE UNEXPECTED, CONTINUED THROTTLE APPLICATION.DURING THE ENGINEERING ANALYSIS STAGE OF THE INVESTIGATION, ODI ALSO EXAMINED THE POSSIBLITY OF THE SAME PHENOMENA OCCURING IN NON-COBRA MUSTANGS.HOWEVER, THE DIFFERENT DESIGN OF THE ACCELERATOR PEDALS ON THE NON-COBRA MUSTANGS RESULTS IN SIGNIFICANT DIFFERENCES IN THE POTENTIAL CONTACT BETWEEN THE ACCELERATOR PEDAL AND THE CARPETING, WITH THE BASE OF THE PEDAL PAD ACTING TO FORCE THE CARPET AWAY FROM THE PIVOT PIN.THIS ENGINEERING ANALYSIS HAS BEEN CLOSED.

Vehicle Speed Control

ON APRIL 3, 2006, FORD MOTOR COMPANY SUBMITTED A DEFECT INFORMATION REPORT TO NHTSA CONCERNING A DEFECT CONDITION THAT COULD RESULT IN INTERFERENCE BETWEEN THE ACCELERATOR PEDAL AND FLOOR CARPETING IN APPROXIMATELY 19,140 MODEL YEAR 2003 AND 2004 MUSTANG COBRA VEHICLES (FORD RECALL NO. 06S43/NHTSA RECALL 06V-108, COPY ATTACHED).FORD WILL RECALL THE VEHICLES TO INSTALL A SHIELD BENEATH THE ACCELERATOR PEDAL TO PREVENT THE PIVOT PIN ON THE REAR SURFACE OF THE PEDAL FROM COMING INTO CONTACT WITH THE FLOOR CARPETING DURING HEAVY THROTTLE APPLICATION.IN THOSE VEHICLES WHERE THE FLOOR CARPETING DOES NOT FIT FLUSH WITH THE SHEET METAL, THE UNIQUE REAR SURFACE PROFILE OF THE MUSTANG COBRA PEDAL MAY ALLOW THE PIVOT PIN OF THE PEDAL TO CATCH IN THE CUTOUT ON THE FLOOR CARPETING BEHIND THE PEDAL, INTERFERING WITH THE PEDAL'S ABILITY TO RETURN; THE RESULT OF WHICH COULD BE UNEXPECTED, CONTINUED THROTTLE APPLICATION.DURING THE ENGINEERING ANALYSIS STAGE OF THE INVESTIGATION, ODI ALSO EXAMINED THE POSSIBLITY OF THE SAME PHENOMENA OCCURING IN NON-COBRA MUSTANGS.HOWEVER, THE DIFFERENT DESIGN OF THE ACCELERATOR PEDALS ON THE NON-COBRA MUSTANGS RESULTS IN SIGNIFICANT DIFFERENCES IN THE POTENTIAL CONTACT BETWEEN THE ACCELERATOR PEDAL AND THE CARPETING, WITH THE BASE OF THE PEDAL PAD ACTING TO FORCE THE CARPET AWAY FROM THE PIVOT PIN.THIS ENGINEERING ANALYSIS HAS BEEN CLOSED.

PE05038 · Accelerator Pedal Interference

Opened Jul 7, 2005 · Closed Sep 13, 2005

Status: closed (inferred from source dates) · Vehicle Speed Control:accelerator Pedal

PE05-038 WAS OPENED ON JULY 7, 2005, WITH 11 CONSUMER COMPLAINTS TO ODI ALLEGING INCIDENTS OF THROTTLE STICKING DUE TO ACCELERATOR PEDAL INTERFERENCE WITH THE CARPET.ODI HAS RECEIVED AN ADDITIONAL 24 COMPLAINTS SINCE THE PE WAS OPENED.DURING PE05-038, FORD SUPPLIED COMPLAINT AND WARRANTY INFORMATION REGARDING 86 ADDITIONAL INCIDENTS OF ACCELERATOR PEDAL INTERFERENCE IN MODEL YEAR 2003 TO 2004 MUSTANG COBRA VEHICLES.EIGHTY-FIVE OF THESE HAD CONCERNS OF ACCELERATOR PEDAL STICKING, 70 OF WHICH WERE ANALYZED AS BEING RELATED TO CARPET INTERFERENCE.ODI IS CONTINUING ITS ANALYSIS OF THE CAUSAL FACTORS IN THE REMAINING 15 INCIDENTS.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS.