NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
508 reports146,000 miles · Oct 27, 2014
Steering
I WAS LEAVING MY DRIVEWAY WHEN THE CAR MADE A CHIMING NOISE AND THE POWER STEERING CUT OUT. THE TRACTION CONTROL IS ALSO LOCKED ON ENGAGED. IT TAKES NOTICEABLE AND INCREASED EFFORT TO TURN THE STEERING WHEEL. THE CAR IS NOT SAFE TO DRIVE DUE TO THE INABILITY TO MAKE SHARP TURNS. I OFTEN END UP PARTIALLY IN THE OTHER LANE BEFORE …
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I WAS LEAVING MY DRIVEWAY WHEN THE CAR MADE A CHIMING NOISE AND THE POWER STEERING CUT OUT. THE TRACTION CONTROL IS ALSO LOCKED ON ENGAGED. IT TAKES NOTICEABLE AND INCREASED EFFORT TO TURN THE STEERING WHEEL. THE CAR IS NOT SAFE TO DRIVE DUE TO THE INABILITY TO MAKE SHARP TURNS. I OFTEN END UP PARTIALLY IN THE OTHER LANE BEFORE BEING ABLE TO COMPLETE A TURN. I AM A SINGLE MOTHER OF THREE CHILDREN AND IN COLLEGE. I HAVE HEARD THE REPAIR IS ESTIMATED TO BE AROUND $1,900 AND THE ONLY PERSON IN TOWN WHO CAN FIX IT IS THE DEALER. *TR
NHTSA ODI #10650240
42,000 miles · Oct 21, 2014
EngineFuel/propulsion System
CAR LOST POWER WHILE TRAVELING DOWN THE HIGHWAY. CAR WAS TOWED TO THE DEALER, WHO HAS TOLD ME THE THROTTLE BODY NEEDS TO BE REPLACED. THIS WILL COST ME ROUGHLY $500. THE THROTTLE BODY ISSUE IS WELL DOCUMENTED. IT HAS BEEN INVESTIGATED BY THE NHTSA (ACTION NUMBER PE13003). FORD DOESN'T WANT TO CALL IT A RECALL AND THE NHTS…
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CAR LOST POWER WHILE TRAVELING DOWN THE HIGHWAY. CAR WAS TOWED TO THE DEALER, WHO HAS TOLD ME THE THROTTLE BODY NEEDS TO BE REPLACED. THIS WILL COST ME ROUGHLY $500. THE THROTTLE BODY ISSUE IS WELL DOCUMENTED. IT HAS BEEN INVESTIGATED BY THE NHTSA (ACTION NUMBER PE13003). FORD DOESN'T WANT TO CALL IT A RECALL AND THE NHTSA DOES NOT CALL IT A RECALL. FORD HAS AGREED TO FIX ABOUT 1.6 MILLION CARS UNDER "CONSUMER SATISFACTION PROGRAM" 13N03. UNFORTUNATELY FOR ME, THE CONSUMER SATISFACTION PROGRAM IS VIN SPECIFIC. WHILE MANY 2010 FORD FUSIONS ARE COVERED, MY VEHICLE IS NOT. *TR
NHTSA ODI #10649032
81,866 miles · Oct 14, 2014
Steering
I WAS DRIVING DOWN THE A STREET AT 45MPH AND A POWER STEERING FAULT OR FAILURE MESSAGE CAME ON MY INSTRUMENT CLUSTER. ALSO THE TRACTION CONTROL LIGHT CAME ON AS IF THE TRACTION CONTROL SYSTEM WAS OFF. MOST IMPORTANTLY I LOST MY POWER STEERING. WITH GREAT EFFORT I WAS ABLE TO CONTROL THE CAR AND PULL IT OFF TO THE SIDE OF THE …
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I WAS DRIVING DOWN THE A STREET AT 45MPH AND A POWER STEERING FAULT OR FAILURE MESSAGE CAME ON MY INSTRUMENT CLUSTER. ALSO THE TRACTION CONTROL LIGHT CAME ON AS IF THE TRACTION CONTROL SYSTEM WAS OFF. MOST IMPORTANTLY I LOST MY POWER STEERING. WITH GREAT EFFORT I WAS ABLE TO CONTROL THE CAR AND PULL IT OFF TO THE SIDE OF THE ROAD. I TURNED THE CAR OFF AND TURNED IT BACK ON. THE TRACTION CONTROL LIGHT WAS STILL ON BUT THE POWER STEERING CAME STARTED WORKING AGAIN. *TR
NHTSA ODI #10644529
Mileage unknown · Oct 8, 2014
Steering
WE CAN'T STEER THE CAR, ELECTRIC POWER ASSISTED STEERING EPAS, HAD THE COMPUTER CODES RESET AND STILL DID NOT FIX MY CAR! I HAVE PUT ENOUGH MONEY INTO THIS CAR, AND NOW THE "COMPUTER" IS TELLING ME THAT I HAVE TO REPLACE A VERY EXPENSIVE PART THAT FORD IS ONLY COVERING FOR SOME OF THEIR [XXX] VEHICLES. THIS PART IS APPROX. $1600…
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WE CAN'T STEER THE CAR, ELECTRIC POWER ASSISTED STEERING EPAS, HAD THE COMPUTER CODES RESET AND STILL DID NOT FIX MY CAR! I HAVE PUT ENOUGH MONEY INTO THIS CAR, AND NOW THE "COMPUTER" IS TELLING ME THAT I HAVE TO REPLACE A VERY EXPENSIVE PART THAT FORD IS ONLY COVERING FOR SOME OF THEIR [XXX] VEHICLES. THIS PART IS APPROX. $1600 NOT HAPPY WITH FORD...THEY ARE GETTING AS BAD AS GM OWNING UP TO THEIR B.S.! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
NHTSA ODI #10643461
125,000 miles · Oct 6, 2014
Steering
POWER STEERING ASSIST HAS FAILED WITH DASH INDICATION ON 3 SEPARATE OCCASIONS; THE FIRST WAS IN MAY 2013, THE 2ND IN JULY 2014, AND THE 3RD TIME IN SEPT. 2014. THE 1ST AND 3RD OCCASIONS WERE AT SLOW SPEEDS (>10 MPH) DURING A TURN; THE 2ND OCCASION OCCURRED AT 60 MPH ON A STRAIGHT (THANKFULLY) HIGHWAY. THAT COULD BECOME A SERIO…
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POWER STEERING ASSIST HAS FAILED WITH DASH INDICATION ON 3 SEPARATE OCCASIONS; THE FIRST WAS IN MAY 2013, THE 2ND IN JULY 2014, AND THE 3RD TIME IN SEPT. 2014. THE 1ST AND 3RD OCCASIONS WERE AT SLOW SPEEDS (>10 MPH) DURING A TURN; THE 2ND OCCASION OCCURRED AT 60 MPH ON A STRAIGHT (THANKFULLY) HIGHWAY. THAT COULD BECOME A SERIOUS PROBLEM IN ON A CURVY FREEWAY AT HIGHER SPEEDS. AFTER THE 1ST OCCASION, WE TOOK IT INTO THE LOCAL FORD DEALER WHO TOLD US THAT THERE WAS ABSOLUTELY NO PROBLEM WITH OUR VEHICLE. ALL 3 OCCASIONS CLEARED AFTER TURNING THE VEHICLE OFF AND THEN BACK ON. CURRENT MILEAGE IS 146,000. *TR
NHTSA ODI #10641718
49,000 miles · Oct 6, 2014
Steering
THE POWER STEERING HAS "GONE OUT" TWICE. THE MOST RECENT TIME IS AROUND 8/1/14 AT 69000 MI. THE DEALER IS ABLE TO CORRECT THE PROBLEM, BUT CAN'T EXPLAIN THE CAUSE OR REMEDY ADEQUATELY. THEY'VE POINTED TO POSSIBLE TIRE PRESSURE ISSUES, BUT THE TIRE PRESSURE HAVE BEEN CLOSE TO IF NOT AT THE RECOMMENDED LEVEL AND WE GET THE IM…
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THE POWER STEERING HAS "GONE OUT" TWICE. THE MOST RECENT TIME IS AROUND 8/1/14 AT 69000 MI. THE DEALER IS ABLE TO CORRECT THE PROBLEM, BUT CAN'T EXPLAIN THE CAUSE OR REMEDY ADEQUATELY. THEY'VE POINTED TO POSSIBLE TIRE PRESSURE ISSUES, BUT THE TIRE PRESSURE HAVE BEEN CLOSE TO IF NOT AT THE RECOMMENDED LEVEL AND WE GET THE IMPRESSION THAT THE PROBLEM FIXES ITSELF DURING SERVICING. THIS CAR HAS HAD A MULTITUDE OF "LITTLE" PROBLEMS - E.G. AIR BAG MALFUNCTION MESSAGE W/ NO APPARENT CAUSE, TIRE PRESSURE FAULT LIGHT ON WHEN TIRE PRESSURE IS CORRECT (THEY REPLACED A PART AND IT WAS CORRECTED), NOW THE AIR CONDITIONING ON THE PASSENGER SIDE INTERMITTENTLY WORKS AND INTERMITTENTLY SENDS OUT VERY HOT AIR INSTEAD OF COOL AIR WHILE THE VENTS ON THE DRIVER SIDE ARE BLOWING COLD AIR. *TR
NHTSA ODI #10641616
595,000 miles · Oct 1, 2014
Fuel/propulsion SystemVehicle Speed Control
FORD HYBRID WOULD NOT ACCELERATE. IT DID NOT GO ABOVE 30 MPH IN HEAVY TRAFFIC. I WAS LUCKY A FORD DEALER WAS NEARBY. IT WAS DANGEROUS CROSSING A MAJOR INTERSECTION. SERVICE DEPARTMENT SAID IT WAS THE ELECTRONIC THROTTLE BODY. NHTSA IS AWARE OF THIS PROBLEM BUT ALLOWED FORD TO LIMIT THEIR RECALL TO A LIMITED CUSTOMER SATISFACTION…
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FORD HYBRID WOULD NOT ACCELERATE. IT DID NOT GO ABOVE 30 MPH IN HEAVY TRAFFIC. I WAS LUCKY A FORD DEALER WAS NEARBY. IT WAS DANGEROUS CROSSING A MAJOR INTERSECTION. SERVICE DEPARTMENT SAID IT WAS THE ELECTRONIC THROTTLE BODY. NHTSA IS AWARE OF THIS PROBLEM BUT ALLOWED FORD TO LIMIT THEIR RECALL TO A LIMITED CUSTOMER SATISFACTION PROGRAM. THE PROBLEM MAY NOT PRESENT ITSELF FOR MANY MILES. MY CAR IS BEYOND WARRANTY AND I CALLED FORD. THEY SAID I WAS NOT COVERED IN THEIR LIMITED PROGRAM BECAUSE MY CAR WAS MADE AT A PLANT WHERE THEY CLAIM NO PROBLEMS EXIST. I ASKED IF THE PART WAS MADE AT THE PLANT. FORD CS DECLINED TO ASSIST ME. I WAS RESPONSIBLE FOR THE COST OF REPAIR. THE MONEY IS NOT IMPORTANT. MY WIFE WAS DRIVING AND SHE WAS PUT IN A PRECARIOUS POSITION ON THE HIGHWAY. THIS SEEMS TO BE THE RESPONSE OF AUTOMAKERS. I SUFFERED THROUGH THE 2007 TOYOTA CAMRY LIES AND BOUGHT THIS FORD. IN THE MINDS OF AUTOMAKERS, I SUPPOSE THEY WOULD SAY IT IS JUST MY BAD LUCK. TOYOTA LIED, FORD EVADED THEIR RESPONSIBILITY. *TR
NHTSA ODI #10640600
65,000 miles · Sep 30, 2014
EngineVehicle Speed Control
INTERMITTENTLY LOSE RESPONSE FROM THROTTLE. HAPPENS ON START UP AS WELL AS WHILE DRIVING. CAR WILL NOT GO OVER 45 MPH. YOU HAVE TO PULL OVER SHUT OFF THE CAR FOR 5 SECONDS TURN IT BACK ON AND IT WILL WORK UNTIL IT HAPPENS AGAIN. MAY GO DAYS BETWEEN INCIDENT BUT HAS HAPPENED 5 TIMES IN ONE DAY. I WOULD NOT FEEL SAFE WITH THE…
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INTERMITTENTLY LOSE RESPONSE FROM THROTTLE. HAPPENS ON START UP AS WELL AS WHILE DRIVING. CAR WILL NOT GO OVER 45 MPH. YOU HAVE TO PULL OVER SHUT OFF THE CAR FOR 5 SECONDS TURN IT BACK ON AND IT WILL WORK UNTIL IT HAPPENS AGAIN. MAY GO DAYS BETWEEN INCIDENT BUT HAS HAPPENED 5 TIMES IN ONE DAY. I WOULD NOT FEEL SAFE WITH THE FAMILY IN THE CAR. THE WRENCH DOES COME ONE RIGHT BEFORE THIS HAPPENS. DEALERSHIP CONFIRMED BAD THROTTLE BODY. WILL NOT COVER THE COST OF REPAIR. CURRENTLY DISPUTING WITH FORD. *TR
NHTSA ODI #10640085
95,090 miles · Sep 25, 2014
Steering
ON 9/20/2014 AT APPROXIMATELY 5:30PM, WHILE DRIVING HOME AT 45 MILES PER HOUR THE SERVICE POWER STEERING AND SERVICE ADVANCE TRAC ALERTS APPEAR ON THE SCREEN. THE VEHICLE BEGAN TO SLOW DOWN AND THE STEERING WHEEL BECAME DIFFICULT TO OPERATE. NOW THE VEHICLE STARTS, MOVES EXTREMELY SLOW, THE STEERING WHEEL IS VERY RIGID AND IS DI…
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ON 9/20/2014 AT APPROXIMATELY 5:30PM, WHILE DRIVING HOME AT 45 MILES PER HOUR THE SERVICE POWER STEERING AND SERVICE ADVANCE TRAC ALERTS APPEAR ON THE SCREEN. THE VEHICLE BEGAN TO SLOW DOWN AND THE STEERING WHEEL BECAME DIFFICULT TO OPERATE. NOW THE VEHICLE STARTS, MOVES EXTREMELY SLOW, THE STEERING WHEEL IS VERY RIGID AND IS DIFFICULT TO HANDLE. I CAN'T OPERATE MY VEHICLE AND I HAVE AN APPOINTMENT TO HAVE IT CHECKED AT THE LOCAL FORD DEALERSHIP FOR THE 3RD TIME. SIMILAR INCIDENTS TOOK PLACE IN MARCH 2013 AND MAY 2013. I PAID APPROXIMATELY $ 140 TWICE TO REPAIR THE SAME PROBLEM AT MY LOCAL FORD DEALERSHIP. THIS IS A MAJOR HAZARD AND COULD LEAD TO MAJOR ACCIDENT WHEN DRIVING AT HIGH SPEED. YET, THE REPAIR THAT WAS PROVIDED WAS UPDATE OF THE SOFTWARE. AND NO PERMANENT SOLUTION. WHEN AM SUPPOSED TO KNOW WHEN TO UPDATE THE SOFTWARE?
NHTSA ODI #10639973
101,000 miles · Sep 23, 2014
Service Brakes
OUR 2010 FORD FUSION RECENTLY LOST ITS ELECTRONIC BRAKES DURING RUSH HOUR TRAFFIC. LUCKILY, IT WAS STOPPED AT THE TIME. IT IS NO LONGER UNDER WARRANTY, BUT WE KNOW THERE HAVE BEEN ISSUES WITH THE ELECTRONIC BRAKES ON THIS CAR (CUSTOMER SATISFACTION PROGRAM 10B13 STATED ON CR WEBSITE, SEE CONSUMER REPORTS NEWS: FEB 4, 2010 4:07PM…
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OUR 2010 FORD FUSION RECENTLY LOST ITS ELECTRONIC BRAKES DURING RUSH HOUR TRAFFIC. LUCKILY, IT WAS STOPPED AT THE TIME. IT IS NO LONGER UNDER WARRANTY, BUT WE KNOW THERE HAVE BEEN ISSUES WITH THE ELECTRONIC BRAKES ON THIS CAR (CUSTOMER SATISFACTION PROGRAM 10B13 STATED ON CR WEBSITE, SEE CONSUMER REPORTS NEWS: FEB 4, 2010 4:07PM.) COLUMBIA FORD SAID THEY UPGRADED THE COMPUTER BACK IN SEPT OF 2010. WHEN WE ORIGINALLY PURCHASED THIS CAR, THE ELECTRONIC BRAKES HAD FAILED 3 TIMES IN THE FIRST FEW MONTHS OF OWNING IT. THIS IS NOW THE 4TH TIME THE BRAKES HAVE BEEN LOST ON THE CAR. TODAY COLUMBIA FORD STATED THEY WILL DO A DIAGNOSES FOR $120.00, BUT THEY MAY NOT EVEN BE ABLE TO RECREATE THE ISSUE BUT WILL STILL CHARGE US. WHEN WE ORIGINALLY HAD THE PROBLEM WITH THE BRAKES IN 2010 THEY SAID THERE WAS NOTHING WRONG WITH THE CAR BECAUSE THEY COULDN'T DUPLICATE IT. EVENTUALLY, WE WERE PROVEN CORRECT WHEN SOMEONE FROM FORD HEADQUARTERS GOT INVOLVED AND DISCOVERED THE PROBLEM. WE WOULD LIKE FORD HEADQUARTERS TO GET INVOLVED AGAIN AND HOPEFULLY FIX THE ELECTRONIC BRAKES FREE OF CHARGE, OR FOR A VERY SMALL FEE. WE DON'T KNOW IF THERE ARE ANY OTHER 2010 FORD FUSION HYBRIDS WITH OVER 100,000 MILES BUT MAYBE IF SOMEONE AT FORD LOOKS INTO THIS ISSUE SO WE CAN AVOID A TRAGEDY. MAYBE THE SOFTWARE UPGRADE NEEDS AN ADDITIONAL UPGRADE NOW THAT THE CAR IS OVER 100,000 MILES? THE FORD CUSTOMER RELATIONSHIP WEBSITE RESPONDED TO OUR INQUIRY TODAY THAT THERE IS BASICALLY NOTHING THEY CAN DO FOR US, PLEASE CONSIDER LOOKING INTO THIS AS WE NEED SOMEONE TO HELP US. WE PERSONALLY HAVE AN URGENCY IN GETTING THIS RESOLVED AS A FAMILY MEMBER THAT RIDES IN THE CAR IS 4 MONTHS PREGNANT AND HER LIFE AND THE NEW LIFE ARE BOTH AT STAKE IF SOMETHING SHOULD HAPPEN IN OUR CAR IF THE BRAKES FAIL AGAIN. WE WOULD APPRECIATE ANY HELP YOU CAN PROVIDE US. PLEASE CALL ME IF ANY QUESTIONS. *TR
NHTSA ODI #10638547
NHTSA investigations
6DP26004 · Anti-lock Brake System (abs) Malfunction Indicator Lamp (mil) Illuminated
Opened Apr 9, 2026 · No close date supplied
Status: open (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip:control Unit/module
The Office of Defects Investigation (ODI) received a petition on December 22, 2025, requesting a defect investigation into the hydraulic control unit (HCU) for the Anti-lock Braking System (ABS) on the MY 2010 Ford Fusion Hybrid. The petition alleges that an illuminated ABS MIL is associated with a failure of the ABS HCU, resulting in ABS malfunction, loss of traction and electronic stability control functions, and reduced braking performance, particularly on slippery road surfaces. A defect petition has been opened to evaluate the issue and determine whether to grant or deny the petition.The petition can be reviewed at NHTSA.gov under ODI number 11647929.
DP22005 · Pedestrian Alert Sounds
Opened Jan 27, 2023 · Closed Aug 7, 2023
Status: closed (inferred from source dates) · Electrical System:propulsion System
NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.
EA17004 · Power Steering Failure
Opened Nov 20, 2017 · Closed Feb 9, 2024
Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System; Steering:rack And Pinion; Steering:rack And Pinion:rack
On September 28, 2016, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE16-011) to investigate claims of power steering assist loss on model year (MY) 2010 Ford Fusion vehicles. During the PE, ODI received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at various speeds with no warning. Ford Motor Company (Ford) provided 1,851 unique reports and 1,720 warranty claims related to the alleged problem. It should be noted that as the result of investigation PE14-030, Ford conducted a safety recall (15V-340) ofMY 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist. On November 20, 2017, PE16-011 was upgraded to this Engineering Analysis (EA17-004) to further assess the scope, frequency, and consequence of this failure. This was based on an analysis of the subject vehicle complaint data that had indicated an increased likelihood of failure as the vehicles age. At the time, the rate of occurrence of this failure was comparable to previous investigations involving loss of power steering assist including the previously mentioned PE14-030. During the EA, ODI’s analysis of the alleged defect in the subject vehicles identified the following: testing showed minor steering effort changes between “assist” and “no assist”, no root cause identified, a declining failure trend, the ramp-down or reduced assist provided when a DTC is set, a lower failure rate than the recalled Fusion vehicles, and the high age of the vehicles. A safety-related defect trend has not been identified. Accordingly, this Engineering Analysis is closed. See the attached Engineering Analysis Closing Report for details. The closing of this investigation does not constitute a finding by NHTSA that a safety defect does not exist, and ODI will take further actions if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (4)
Steering:electric Power Assist System
On September 28, 2016, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE16-011) to investigate claims of power steering assist loss on model year (MY) 2010 Ford Fusion vehicles. During the PE, ODI received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at various speeds with no warning. Ford Motor Company (Ford) provided 1,851 unique reports and 1,720 warranty claims related to the alleged problem. It should be noted that as the result of investigation PE14-030, Ford conducted a safety recall (15V-340) ofMY 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist. On November 20, 2017, PE16-011 was upgraded to this Engineering Analysis (EA17-004) to further assess the scope, frequency, and consequence of this failure. This was based on an analysis of the subject vehicle complaint data that had indicated an increased likelihood of failure as the vehicles age. At the time, the rate of occurrence of this failure was comparable to previous investigations involving loss of power steering assist including the previously mentioned PE14-030. During the EA, ODI’s analysis of the alleged defect in the subject vehicles identified the following: testing showed minor steering effort changes between “assist” and “no assist”, no root cause identified, a declining failure trend, the ramp-down or reduced assist provided when a DTC is set, a lower failure rate than the recalled Fusion vehicles, and the high age of the vehicles. A safety-related defect trend has not been identified. Accordingly, this Engineering Analysis is closed. See the attached Engineering Analysis Closing Report for details. The closing of this investigation does not constitute a finding by NHTSA that a safety defect does not exist, and ODI will take further actions if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Steering
On September 28, 2016, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE16-011) to investigate claims of power steering assist loss on model year (MY) 2010 Ford Fusion vehicles. During the PE, ODI received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at various speeds with no warning. Ford Motor Company (Ford) provided 1,851 unique reports and 1,720 warranty claims related to the alleged problem. It should be noted that as the result of investigation PE14-030, Ford conducted a safety recall (15V-340) ofMY 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist. On November 20, 2017, PE16-011 was upgraded to this Engineering Analysis (EA17-004) to further assess the scope, frequency, and consequence of this failure. This was based on an analysis of the subject vehicle complaint data that had indicated an increased likelihood of failure as the vehicles age. At the time, the rate of occurrence of this failure was comparable to previous investigations involving loss of power steering assist including the previously mentioned PE14-030. During the EA, ODI’s analysis of the alleged defect in the subject vehicles identified the following: testing showed minor steering effort changes between “assist” and “no assist”, no root cause identified, a declining failure trend, the ramp-down or reduced assist provided when a DTC is set, a lower failure rate than the recalled Fusion vehicles, and the high age of the vehicles. A safety-related defect trend has not been identified. Accordingly, this Engineering Analysis is closed. See the attached Engineering Analysis Closing Report for details. The closing of this investigation does not constitute a finding by NHTSA that a safety defect does not exist, and ODI will take further actions if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Steering:rack And Pinion
On September 28, 2016, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE16-011) to investigate claims of power steering assist loss on model year (MY) 2010 Ford Fusion vehicles. During the PE, ODI received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at various speeds with no warning. Ford Motor Company (Ford) provided 1,851 unique reports and 1,720 warranty claims related to the alleged problem. It should be noted that as the result of investigation PE14-030, Ford conducted a safety recall (15V-340) ofMY 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist. On November 20, 2017, PE16-011 was upgraded to this Engineering Analysis (EA17-004) to further assess the scope, frequency, and consequence of this failure. This was based on an analysis of the subject vehicle complaint data that had indicated an increased likelihood of failure as the vehicles age. At the time, the rate of occurrence of this failure was comparable to previous investigations involving loss of power steering assist including the previously mentioned PE14-030. During the EA, ODI’s analysis of the alleged defect in the subject vehicles identified the following: testing showed minor steering effort changes between “assist” and “no assist”, no root cause identified, a declining failure trend, the ramp-down or reduced assist provided when a DTC is set, a lower failure rate than the recalled Fusion vehicles, and the high age of the vehicles. A safety-related defect trend has not been identified. Accordingly, this Engineering Analysis is closed. See the attached Engineering Analysis Closing Report for details. The closing of this investigation does not constitute a finding by NHTSA that a safety defect does not exist, and ODI will take further actions if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Steering:rack And Pinion:rack
On September 28, 2016, the Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE16-011) to investigate claims of power steering assist loss on model year (MY) 2010 Ford Fusion vehicles. During the PE, ODI received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at various speeds with no warning. Ford Motor Company (Ford) provided 1,851 unique reports and 1,720 warranty claims related to the alleged problem. It should be noted that as the result of investigation PE14-030, Ford conducted a safety recall (15V-340) ofMY 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist. On November 20, 2017, PE16-011 was upgraded to this Engineering Analysis (EA17-004) to further assess the scope, frequency, and consequence of this failure. This was based on an analysis of the subject vehicle complaint data that had indicated an increased likelihood of failure as the vehicles age. At the time, the rate of occurrence of this failure was comparable to previous investigations involving loss of power steering assist including the previously mentioned PE14-030. During the EA, ODI’s analysis of the alleged defect in the subject vehicles identified the following: testing showed minor steering effort changes between “assist” and “no assist”, no root cause identified, a declining failure trend, the ramp-down or reduced assist provided when a DTC is set, a lower failure rate than the recalled Fusion vehicles, and the high age of the vehicles. A safety-related defect trend has not been identified. Accordingly, this Engineering Analysis is closed. See the attached Engineering Analysis Closing Report for details. The closing of this investigation does not constitute a finding by NHTSA that a safety defect does not exist, and ODI will take further actions if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
PE16011 · Power Steering Failure
Opened Sep 28, 2016 · Closed Dec 25, 2017
Status: closed (inferred from source dates) · Steering; Steering:electric Power Assist System
On September 28th, 2016, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE16-011 to investigate claims of power steering assist loss on model year 2010 Ford Fusion vehicles.ODI has received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at speed with no warning.During the PE16-011 investigation, Ford Motor Company (Ford) provided 1851 unique reports and 1720 warranty claims related to the alleged problem.As the result of investigation PE14-030, Ford previously conducted a recall (15V-340) of the 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist.An analysis of the subject vehicle complaint data indicates an increased likelihood of failure as the vehicles age.The rate of occurrence of this failure is comparable to previous investigations involving loss of power steering assist including the previously mentioned PE14-030.Therefore, the Preliminary Evaluation (PE16-011) has been upgraded to an Engineering Analysis to further assess the scope, frequency and consequence of this failure. ODI reports cited above can be reviewed at https://www.nhtsa.gov/recalls#vehicle under the identification (NHTSA ID) numbers found in the attached list.
Additional source detail variants (2)
Steering:electric Power Assist System
On September 28th, 2016, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE16-011 to investigate claims of power steering assist loss on model year 2010 Ford Fusion vehicles.ODI has received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at speed with no warning.During the PE16-011 investigation, Ford Motor Company (Ford) provided 1851 unique reports and 1720 warranty claims related to the alleged problem.As the result of investigation PE14-030, Ford previously conducted a recall (15V-340) of the 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist.An analysis of the subject vehicle complaint data indicates an increased likelihood of failure as the vehicles age.The rate of occurrence of this failure is comparable to previous investigations involving loss of power steering assist including the previously mentioned PE14-030.Therefore, the Preliminary Evaluation (PE16-011) has been upgraded to an Engineering Analysis to further assess the scope, frequency and consequence of this failure. ODI reports cited above can be reviewed at https://www.nhtsa.gov/recalls#vehicle under the identification (NHTSA ID) numbers found in the attached list.
Steering
On September 28th, 2016, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE16-011 to investigate claims of power steering assist loss on model year 2010 Ford Fusion vehicles.ODI has received 718 unique claims related to the alleged problem with 598 reports indicating the power steering assist failed while driving at speed with no warning.During the PE16-011 investigation, Ford Motor Company (Ford) provided 1851 unique reports and 1720 warranty claims related to the alleged problem.As the result of investigation PE14-030, Ford previously conducted a recall (15V-340) of the 2011-2012 Ford Fusion and other vehicles using the same electric power assist steering unit to rectify incidents of loss of power steering assist.An analysis of the subject vehicle complaint data indicates an increased likelihood of failure as the vehicles age.The rate of occurrence of this failure is comparable to previous investigations involving loss of power steering assist including the previously mentioned PE14-030.Therefore, the Preliminary Evaluation (PE16-011) has been upgraded to an Engineering Analysis to further assess the scope, frequency and consequence of this failure. ODI reports cited above can be reviewed at https://www.nhtsa.gov/recalls#vehicle under the identification (NHTSA ID) numbers found in the attached list.
PE14030 · Electric Power Steering Failure
Opened Oct 2, 2014 · Closed Sep 10, 2015
Status: closed (inferred from source dates) · Steering:electric Power Assist System
The Office of Defects Investigation (ODI) opened a preliminary evaluation to investigate complaints of the loss of power steering while driving. The subject vehicles are equipped with a rack mounted Electric Power Assisted Steering (EPAS) unit.Some of the complaints alleged that the steering assist failed and resulted in increased steering efforts that contributed to a loss of control and in some cases a crash.The EPAS system was manufactured by TRW Automotive for Ford and was designated as Generation I.These units were first produced and put into vehicle production in July 2008 beginning with the model year (MY) 2010 Ford Fusion and Mercury Milan.The system is comprised of a mechanical steering rack-and-pinion gear with torque sensor, electric assist motor, motor position sensor and a power steering control module (PSCM). The PSCM is self-monitoring and designed to detect faults within the system and can store diagnostic trouble codes (DTCs) if a problem is detected.There are 29 potential DTCs the system can detect.Many of these allow the system to go into reduced-assist steering mode by using the default vehicle speed signal should the live speed signal be lost, if voltage to EPAS system falls below 10.7 or goes above 17 volts, the temperature at the PSCM goes above 105C (221F), or if high friction is detected.Some DTCs will cause the system to go into manual steering mode (no assist). On July 1, 2015, Ford filed a Defect Information Report (DIR) identifying a safety related defect in TRW GEN I EPAS systems installed in some of the subject vehicles (NHTSA Recall 15V-340, Ford No. 15S18).The DIR indicated that intermittent electrical connections caused by quality issues associated with conformal coat contamination and ribbon cable pin misalignment within the steering gear motor may lead to a loss of the motor position sensor signal, resulting in a sudden loss of power assist while driving.The recall covers approximately 393,623 vehicles built from September 2010 through February 2012:2011-12 Fusion built SEP 2010 - FEB 2012; 2011-12 Lincoln MKZ built SEP 2010 - FEB 2012; 2011 Milan built SEP 2010 - DEC 2010; 2011-13 Taurus built SEP 2010 - FEB 2012; 2011-13 Flex with 3.5L GTDI engine built SEP 2010 - FEB 2012; and 2011-13 MKS, MKT with 3.5L GTDI engine built SEP 2010 - FEB 2012.The repair consists of updating the PSCM software to prevent a loss of steering assist while driving. The revised software will provide audible and visual warnings to the driver. If one or more of the following DTCs are stored, C1B00-62, C200B-2F, C200B-61, C200B-62, C200C-2F, C200D-49, U0300-00, U2011-49, U2011-61, U3000-46, U3000-49, U3000-61, U3000-72, U3000-96, P07AE-09, the dealer will replace the EPAS system at no charge to the owner.ODI's analysis of failure data for this PE identified a total of 2,584 complaints to ODI and Ford and 9,967 Ford warranty claims related to the alleged defect.The recalled vehicles account for 1,634 of the complaints and 7,311 of the warranty claims.ODI's analysis identified 40 complaints alleging crashes that may be related to loss of steering assist while driving, 20 of which involved vehicles included in Ford's recall.The information available for the alleged crashes were not sufficient to assess specific causes of the incidents or to verify EPAS malfunctions in each case.Most of the crashes were low-speed impacts with curbs or roadside objects resulting in wheel or minor body damage.None of the injury claims indicated medical attention was required.In addition, statistical modeling of the failure data by NHTSA's National Center for Statistics and Analysis projected 10-year failur
EA12009 · Floor Mat Interference With Accelerator
Opened Dec 12, 2012 · Closed Jun 12, 2014
Status: closed (inferred from source dates) · Vehicle Speed Control; Vehicle Speed Control:accelerator Pedal
On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.
Additional source detail variants (2)
Vehicle Speed Control:accelerator Pedal
On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.
Vehicle Speed Control
On May 27, 2014, Ford Motor Company submitted recall 14E-028 (Ford recall #14S07) to correct a safety-related problem with certain driver's side Ford optional all-weather floor mats sold for use in model year 2006 through 2011 model year Ford Fusion, Mercury Milan, Lincoln Zephyr, and Lincoln MKZ vehicles built at Hermosillo Assembly Plant (HAP) from November 9, 2007, to October 31 ,2010.NHTSA testing determined that the original accessory all-weather mat with a single retention clip (Figure 1), may interfere with accelerator pedal return to idle with the mat retained by the clip and rotated clockwise.Both the single- and double-clip (Figure 2) all-weather floor mats may interfere with the accelerator pedal return to idle when the mats are not secured by the retention clip(s).Testing showed that this can occur if the mats are moved forward from the clipped position approximately two inches into a position in which the rear edge of the mats will abut the retention clip(s) when installed singly and align with the clip(s) when stacked on another floor mat.The pedal interference incidents reviewed by the Office of Defects Investigation (ODI) include 1 crash and 9 incidents with allegations of brake friction materials smoking and/or requiring repair for heat related damage.The crash incident occurred after the parking brake was applied at speed, resulting in loss-of-control vehicle yaw event caused by lock-up of the rear tires.The spin-out resulted in a side impact collision with an oncoming vehicle in an opposing lane of traffic. For the 29 incidents with sufficient information available to make an assessment; 23 (79%) were controlled by the driver either shifting to neutral, turning the engine off, or both; 4 (14%) were ended by the driver either kicking the pedal free (2) or pulling the mat away from the pedal (2); and 2 (7%) were ended by the pedal freeing itself from the mat with no apparent driver action.None of the drivers who reacted to the incident by shifting to neutral or turning the engine off reported any difficulties with either action.The subject mats were sold by Ford and Lincoln dealers directly to customers as an optional accessory equipment item or, beginning in November 2007, the mats were also available as a factory installed accessory if ordered with a new vehicle.Ford estimates that approximately 82,579 affected driver's side all weather floor mats were sold worldwide; either over the counter through Ford dealerships or as original equipment.Owners that purchased the subject all-weather floor mats as a factory installed accessory with their new vehicle will be notified to return their all weather floor mats to their Ford or Lincoln Dealership in exchange for replacement mats.Owners of all other potentially affected vehicles will be notified that, if they have an affected Ford driver's side all weather floor mat, they should return their mats to the dealership in exchange for replacement mats.The VOQs associated with the closing of this investigation are: 10327597, 10332233, 10334211, 10335336, 10339330, 10348772 (and duplicate 10342572), 10372674, 10379562, 10415911, 10426255, 10434107, 10521053, 10554966.This investigation is hereby closed.
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