1. I WAS DRIVING MY 2002 FORD FOCUS WAGON BACK FROM A CAMPING TRIP AND I WAS GOING ABOUT 60 MPH ON THE FREEWAY 2. ALL OF A SUDDEN THERE WAS A "CRACK"/"BANG" FROM THE BACK OF THE CAR, DRIVERS SIDE, THE CAR CONTINUED WITHOUT JOLTING/SWERVING (I.E. NO AFFECT TO THE DRIVING OF THE VEHICLE), HOWEVER, AFTER ANOTHER FEW MILES THE REAR…
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1. I WAS DRIVING MY 2002 FORD FOCUS WAGON BACK FROM A CAMPING TRIP AND I WAS GOING ABOUT 60 MPH ON THE FREEWAY 2. ALL OF A SUDDEN THERE WAS A "CRACK"/"BANG" FROM THE BACK OF THE CAR, DRIVERS SIDE, THE CAR CONTINUED WITHOUT JOLTING/SWERVING (I.E. NO AFFECT TO THE DRIVING OF THE VEHICLE), HOWEVER, AFTER ANOTHER FEW MILES THE REAR DRIVERS SIDE WHEEL WAS MAKING A HIGH PITCHED SOUND, PLUS CRACKING, PLUS SOME JOLTING AS THE BEARING REALIGNED ITSELF AT TIMES. I STOPPED THE CAR AND THE HEAT FROM THE WHEEL WAS INCREDIBLE, ONE COULD HAVE FRIED AN EGG ON IT (THIS WHEEL WAS MUCH HOTTER THAN THE OTHERS). UNFORTUNATELY THIS HAPPENED ON A STRETCH OF ROAD WHERE THERE ARE NO TOWNS, NO CELL PHONE SIGNAL, ETC, I WAS FORCED TO DRIVE THE CAR TO A TOWN, MAX OF 40 MPH ON A 60 MPH STRETCH OF ROAD, I HAD A BABY IN THE CAR AND WAS SCARRED THAT SOMETHING WOULD HAPPEN TO HER. IN THE TOWN, I LEFT THE CAR, HAD TO CALL A FRIEND TO DRIVE ME HOME. I MUST SAY IT WAS THE MOST UNPLEASANT FEELING IN THE WORLD. IN ADDITION, THIS HAPPENED ON A SATURDAY NIGHT, WHERE ALL CAR SHOPS ARE CLOSED! 3. REPAIR SHOPS OPEN TOMORROW, THE REPAIR IS YET TO TAKE PLACE. *NM
NHTSA ODI #10163220
62,000 miles · Mar 8, 2006
Power Train
FAILING CLUTCH MASTER CYLINDER. THIS IS NOT A PART THAT HAS A RECOMMENDED REPLACEMENT TERM. THIS PART HAS FAILED PRIOR TO THE TUNE UP MILEAGE. IT FAILED LESS THAN 2K MILES OUT OF WARRANTY. *JB
NHTSA ODI #10152203
90,000 miles · Jan 10, 2006
Electrical SystemPower Train
IGNITION WILL NOT TURN. CLUTCH MASTER CYLINDER LEAKS. *JB
NHTSA ODI #10147326
50,000 miles · Jan 2, 2006
Parking BrakePower Train
MY FOOT PAD ON MY CLUTCH PEDAL BECAME SLIPPERY DUE TO LEAKING HYDRAULIC FLUID OUT OF MY CLUTCH MASTER CYLINDER ON MY 2002 FORD FOCUS ZX3. NOW I HAVE STAINS ALL OVER MY CARPETING AND SHOES. MY CLUTCH BEGAN NOT RELEASING DUE TO THIS AS WELL AND THE PLATE BURNED UP. *JB
NHTSA ODI #10146733
45,000 miles · Dec 30, 2005
Power Train
45,000 MILE CAR HAS LEAKING CLUTCH MASTER CYLINDER. CLUTCH PEDAL IS WET AND SLIPPERY WITH BRAKE FLUID. I'VE HAD TO ADD BRAKE DUE TO THE LEAK. I'M AFRAID THAT MY BRAKES WILL GO OUT OR THAT MY FOOT WILL SLIP OFF OF THE CLUTCH PEDAL. I STILL HAVN'T HAD IT FIXED YET BECAUSE THE REPLACEMENT PART WILL LIKELY FAIL ALSO. IT'S A COM…
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45,000 MILE CAR HAS LEAKING CLUTCH MASTER CYLINDER. CLUTCH PEDAL IS WET AND SLIPPERY WITH BRAKE FLUID. I'VE HAD TO ADD BRAKE DUE TO THE LEAK. I'M AFRAID THAT MY BRAKES WILL GO OUT OR THAT MY FOOT WILL SLIP OFF OF THE CLUTCH PEDAL. I STILL HAVN'T HAD IT FIXED YET BECAUSE THE REPLACEMENT PART WILL LIKELY FAIL ALSO. IT'S A COMMON PROBLEM ACCORDING TO THE DEALER I TOOK IT TO FOR AN ESTIMATE. *NM
NHTSA ODI #10146545
42,000 miles · Dec 20, 2005
Power Train
THE CLUTCH MASTER CYLINDER LEAKS AT A PREMATURE MILEAGE. I ONLY NOTICED IT AT AROUND THE 42K MARK BUT IT HAS HAPPENED FOR AN UNKNOWN AMOUNT LONGER. THE LEAK GOES THROUGH THE CLUTCH PEDAL AND INTO THE INTERIOR OF THE DRIVERS SIDE CABIN. IT GETS ALL OVER THE CARPET AND CAN CAUSE FUTURE DAMAGE TO MY CARPET AND POSSIBLY FLOOR. T…
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THE CLUTCH MASTER CYLINDER LEAKS AT A PREMATURE MILEAGE. I ONLY NOTICED IT AT AROUND THE 42K MARK BUT IT HAS HAPPENED FOR AN UNKNOWN AMOUNT LONGER. THE LEAK GOES THROUGH THE CLUTCH PEDAL AND INTO THE INTERIOR OF THE DRIVERS SIDE CABIN. IT GETS ALL OVER THE CARPET AND CAN CAUSE FUTURE DAMAGE TO MY CARPET AND POSSIBLY FLOOR. THE FLUID IS VERY CORROSIVE AND SINCE ITS ON THE SAME SYSTEM AS THE BRAKES IT ALSO AFFECTS MY BRAKES. THIS IS A VERY SERIOUS PROBLEM AND I WAS NOT COVERED UNDER WARRANTY SINCE IT WAS OUT OF WARRANTY EVEN THOUGH THIS IS A VERY SERIOUS PROBLEM THAT SEEMS TO BE HAPPENING TO A LOT OF FORD FOCUS OWNERS OUT THERE. *NM
NHTSA ODI #10145758
36,000 miles · Dec 19, 2005
Power Train
THE EVENTS LEADING UP TO THE FAILURE WERE DAILY USE. THE CLUTCH MASTER CYLINDER IS LOCATED INSIDE THE VEHICLE. IT IS A VERY COMMON FAILURE FOR IT TO BEGIN LEAKING, DRIPPING ON THE CARPET AND EVENTUALLY CAUSING THE RUBBER PAD ON THE CLUTCH PEDAL TO FALL OFF. THIS IN ITSELF IS DANGEROUS, BUT THE HYDRAULIC CLUTCH UTILIZES THE SA…
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THE EVENTS LEADING UP TO THE FAILURE WERE DAILY USE. THE CLUTCH MASTER CYLINDER IS LOCATED INSIDE THE VEHICLE. IT IS A VERY COMMON FAILURE FOR IT TO BEGIN LEAKING, DRIPPING ON THE CARPET AND EVENTUALLY CAUSING THE RUBBER PAD ON THE CLUTCH PEDAL TO FALL OFF. THIS IN ITSELF IS DANGEROUS, BUT THE HYDRAULIC CLUTCH UTILIZES THE SAME FLUID RESERVOIR AS THE BRAKE SYSTEM, SO THE BRAKES COULD BE AFFECTED BY A LEAKING CLUTCH. ON MY VEHICLE, I REPLACED THE CLUTCH MASTER CYLINDER MYSELF. WHEN I WAS UNDER THE CAR, I NOTICED A DRIP FROM THE DRAIN HOLE IN THE BELL HOUSING- THE SLAVE CYLINDER IS LEAKING, TOO. THESE ARE NOT "CONSUMABLE" PARTS OF A CAR. THE SIMULTANEOUS FAILURE OF BOTH INDICATES THAT EITHER THEY ARE WOEFULLY UNDER-ENGINEERED, OR THE SEALS THEY USED ARE NOT COMPATIBLE WITH BRAKE FLUID. BECAUSE OF THE CORROSIVE NATURE OF BRAKE FLUID, HAVING IT DRIP INTO THE CARPET AND PADDING OF THE INTERIOR OF MY CAR IS A BIT OF A CONCERN. ALL IN ALL, THIS IS A MAJOR SHORTCOMING THAT COMPROMISES THE SAFETY OF THE VEHICLE. *NM
NHTSA ODI #10145612
50,900 miles · Dec 1, 2005
Power Train
AFTER STOPPING AT A STOP LIGHT I WAS SHIFTING THROUGH THE GEARS ON MY MANUAL TRANSMISSION AND WHEN I WENT TO SHIFT IN TO 2ND GEAR, I MISSED 2ND AND ACCIDENTALLY WENT INTO 4TH BUT REALIZED IT BEFORE LETTING OFF THE CLUTCH, IT THEN GOT STUCK AND WOULD NOT MOVE FROM THAT GEAR. I COULD NOT GET ANYWHERE TO GET IT FIXED SO I WAS F…
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AFTER STOPPING AT A STOP LIGHT I WAS SHIFTING THROUGH THE GEARS ON MY MANUAL TRANSMISSION AND WHEN I WENT TO SHIFT IN TO 2ND GEAR, I MISSED 2ND AND ACCIDENTALLY WENT INTO 4TH BUT REALIZED IT BEFORE LETTING OFF THE CLUTCH, IT THEN GOT STUCK AND WOULD NOT MOVE FROM THAT GEAR. I COULD NOT GET ANYWHERE TO GET IT FIXED SO I WAS FORCED TO SIT ON THE SIDE OF A MAJOR ROAD IN 20 DEGREE WEATHER FOR MORE THAN 45 MINUTES. *JB
NHTSA ODI #10144174
29,300 miles · Oct 19, 2005
Power Train
DT: THE CONSUMER COMPLAINED ABOUT A TRANSMISSION PROBLEM. WHILE DRIVING AT ANY SPEED THE TRANSMISSION WOULD SLIP. THE VEHICLE WAS NOT IN CRUISE CONTROL, THE CONSUMER MANUALLY PUSHED THE ACCELERATOR PEDAL AND THE TRANSMISSION WOULD SLIP INTO NEUTRAL. AFTER 10 TO 20 SECONDS IT WOULD GO BACK INTO DRIVE. AT TIMES WHEN STOPPING A…
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DT: THE CONSUMER COMPLAINED ABOUT A TRANSMISSION PROBLEM. WHILE DRIVING AT ANY SPEED THE TRANSMISSION WOULD SLIP. THE VEHICLE WAS NOT IN CRUISE CONTROL, THE CONSUMER MANUALLY PUSHED THE ACCELERATOR PEDAL AND THE TRANSMISSION WOULD SLIP INTO NEUTRAL. AFTER 10 TO 20 SECONDS IT WOULD GO BACK INTO DRIVE. AT TIMES WHEN STOPPING AT A TRAFFIC LIGHT THE VEHICLE WOULD ATTEMPT TO SURGE FORWARD. THE DEALERSHIP WAS UNABLE REPRODUCE THE PROBLEM, THEREFORE THIS COULD NOT BE FIXED. *AK (11/23/05) RECALL CAMPAIGN#03V482000. *SC
NHTSA ODI #10140278
Mileage unknown · Jun 8, 2005
Latches/locks/linkagesPower Train
DRIVERS SIDE LACH BREAKS SO THE DOOR DOESN'T OPEN FROM THE OUT SIDE. SO YOU HAVE TO OPEN THE DOOR FROM THE PASSENGER SIDE THE PROBLEM IS THERE IS ONLY TWO LOCKS ON THIS CAR.
CERTAIN PASSENGER VEHICLES WITH FOUR OR FIVE DOORS AND ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, A BUILD-UP OF CORROSION AT THE PAWL PIVOT AREA OF THE REAR DOOR LATCH CAN CAUSE A BINDING CONDITION OF THE PAWL THAT MAY AFFECT PROPER ENGAGEMENT OF THE PAWL INTO THE CATCH. THE OCCUPANT MAY EXPERIENCE DIFFICULTY OPENING OR CLOSING A REAR DOOR, AND EVENTUALLY THE REAR DOOR MAY NOT LATCH PROPERLY.
Consequence & remedy
Consequence: IF NOT LATCHED PROPERLY, THE DOOR MAY OPEN WHILE THE VEHICLE IS IN MOTION. IF AN OCCUPANT FELL OUT OF THE VEHICLE, PERSONAL INJURIES COULD OCCUR.
Remedy: DEALERS WILL HAVE A LOWER ROCKER SEAL ADDED TO THE DOOR AND HAVE THE REAR DOOR LATCHES EVALUATED FREE OF CHARGE. A LATCH THAT PASSES THE EVALUATION WILL BE LUBRICATED TO PREVENT FUTURE CORROSION. A LATCH THAT DOES NOT PASS THE EVALUATION WILL BE REPLACED. IN ADDITION, A STICKER WILL BE AFFIXED TO THE REAR DOORS ADVISING THE OWNERS TO USE THE RECOMMENDED LUBRICANT. THE RECALL BEGAN ON MARCH 9, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
5
AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Additional source detail variants (3)
Fuel System, Gasoline:delivery:fuel Pump
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Fuel System, Other:delivery:fuel Pump
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Vehicle Speed Control:linkages
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
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