NHTSA owner reports · September 18, 2026 snapshot.
Fuel System, Gasoline complaints
277 reportsClear category filterMileage unknown · Jul 28, 2003
Fuel System, Gasoline
PROBLEM IS ONGOING.WHEN THE GAS TANK IS LESS THAN 1/4 TANK FULL, THE ENGINE HESITATES, AS IF IT'S NOT GETTING ENOUGH FUEL, WHEN I TRY TO RESUME SPEED AFTER DROPPING FROM HIGHWAY SPEED OF 40+ TO ANYTHING BELOW THAT AND THEN TRY TO ACCELERATE AGAIN. PROBLEM TYPICALLY OCCURS WHEN MERGING ONTO A THRUWAY FROM AN ACCESS RAMP. MY MECHA…
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PROBLEM IS ONGOING.WHEN THE GAS TANK IS LESS THAN 1/4 TANK FULL, THE ENGINE HESITATES, AS IF IT'S NOT GETTING ENOUGH FUEL, WHEN I TRY TO RESUME SPEED AFTER DROPPING FROM HIGHWAY SPEED OF 40+ TO ANYTHING BELOW THAT AND THEN TRY TO ACCELERATE AGAIN. PROBLEM TYPICALLY OCCURS WHEN MERGING ONTO A THRUWAY FROM AN ACCESS RAMP. MY MECHANIC SPECULATES THAT FUEL PUMP IN GAS TANK DOESN'T GET ENOUGH FUEL BECAUSE WHAT FUEL IS LEFT SLOSHES AWAY FROM PUMP. PROBLEM IS LONG-STANDING, FUEL FILTER HAS BEEN REPLACED BUT DIDN'T HELP. I CHOSE TO KEEP THE TANK FULL RATHER THAN SPEND $100S OF DOLLARS INVESTIGATING PROBLEM.*AK SPECIAL NOTE: MODEL IS A STATION WAGON WITH A MANUAL TRANSMISSION.
NHTSA ODI #10030256
49,000 miles · Jul 20, 2003
Fuel System, Gasoline
I HAVE A 2001 FORD FOCUS AND IT IS STALLING AND/OR HESITATING WHEN GOING AROUND RIGHT TURNS WHEN THE TANK IS LESS THAN 1/4 FULL. A FEW DAYS AGO IT ACTUALLY DIED WHILE MY WIFE WAS DRIVING IT. LUCKILY NO ONE WAS INJURED. I HAVE READ MANY COMPLAINTS REGARDING THIS ISSUE ON THIS SITE AND FEEL A RECALL SHOULD HAPPEN FROM IT. PLEASE L…
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I HAVE A 2001 FORD FOCUS AND IT IS STALLING AND/OR HESITATING WHEN GOING AROUND RIGHT TURNS WHEN THE TANK IS LESS THAN 1/4 FULL. A FEW DAYS AGO IT ACTUALLY DIED WHILE MY WIFE WAS DRIVING IT. LUCKILY NO ONE WAS INJURED. I HAVE READ MANY COMPLAINTS REGARDING THIS ISSUE ON THIS SITE AND FEEL A RECALL SHOULD HAPPEN FROM IT. PLEASE LOOK INTO THIS MATTER. THANKS.*AK
NHTSA ODI #10028639
57,000 miles · Jul 15, 2003
Fuel System, Gasoline
CAR LOST FUEL PRESSURE AND WOULD NOT DRIVE. AFTER WAITING UNTIL CAR COOLED DOWN CAR WILL START AND DRIVE. CAR ONLY HAS THIS PROBLEM WHEN THE TEMPATURE IS ABOVE 90 DEGREES.*AK
NHTSA ODI #10026119
39,000 miles · Jul 15, 2003
Fuel System, Gasoline
THE FUEL PUMP IN MY 2001 FORD FOCUS SE (2.0 SPI ENGINE) FAILED WHILE DRIVING. THIS RESULTED IN LOSS OF POWER AND LIMITED VEHICLE CONTROL. MY VEHICLE HAD 39000 MILES ON AT THE TIME OF THE FAILURE. FORD REFUSED TO PROVIDE ANY SUPPORT FOR THIS DANGEROUS MECHANICAL FAILURE.*AK
NHTSA ODI #10026104
35,000 miles · Jul 11, 2003
Fuel System, Gasoline
SIX MONTHS AGO I HAD MY 2001 FORD FOCUS IN THE SHOP. THE COMPLAINT WAS THE CHECK ENGINE LIGHT WAS ON AND I WAS HAVING TROUBLE STARTING MY CAR. IT WAS LIKE THE CAR HAD RUN OUT OF GAS AND IT WOULDN'T START TILL YOU FILLED IT UP. I COULDN'T LET MY GAS GO BELOW 1/4 OF A TANK. THE CAR DEALERSHIP HADN'T FOUND ANY PROBLEMS AT THE T…
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SIX MONTHS AGO I HAD MY 2001 FORD FOCUS IN THE SHOP. THE COMPLAINT WAS THE CHECK ENGINE LIGHT WAS ON AND I WAS HAVING TROUBLE STARTING MY CAR. IT WAS LIKE THE CAR HAD RUN OUT OF GAS AND IT WOULDN'T START TILL YOU FILLED IT UP. I COULDN'T LET MY GAS GO BELOW 1/4 OF A TANK. THE CAR DEALERSHIP HADN'T FOUND ANY PROBLEMS AT THE TIME BUT OVER THE NEXT SIX MONTHS IT KEPT GETTING WORSE. EVENTUALLY YOU HAD TO HAVE AT LEAST 1/2 A TANK OF GAS IN ORDER TO NOT HAVE A PROBLEM STARTING IT AND IT BEGAN SPUTTERING AND BOGGING OUT. EVENTUALLY IT GOT TO THE POINT THAT EVEN WITH A FULL TANK OF GAS THE CAR WOULD NOT RUN RIGHT MEANING IT BOGGED OUT AND JERKED AND SPUTTER EVERYTIME YOU PUSHED THE GAS TO GO UP HILLS OR WHEN YOU FIRST PULLED OUT SOMEWHERE. IT FINALLY LET ME SITTING IN PITTSBURGH GOING THROUGH OAKLAND I STARTED TO PULL OUT FROM A STOP LIGHT AND WHEN YOU GAVE IT GAS IT JUST MADE ALL THESE FUNNY SOUNDS AND IT TRIED TO MOVE BUT WOULDN'T THEN SHUT OFF RIGHT THERE IN TRAFFIC. I HAD IT TO THE SHOP AND THEY FOUND OUT THAT THE FUEL PUMP WENT BAD AND IN MY HOME TOWN THEY DON'T EVEN HAVE THE PART IN STOCK ANYMORE BECAUSE THEY HAVE CHANGED SO MANY OF THEM IN THE LAST FEW MONTHS.*AK
NHTSA ODI #10025893
Mileage unknown · Jul 7, 2003
Fuel System, Gasoline
WHILE DRIVING VEHICLE WOULD INTERMITTENTLY LEAK GAS. OWNER WOULD SMELL GAS FUMES INSIDE OF VEHICLE WHEN TURNING IT ON. NOTICED ON REARVIEW MIRROR A TRAIL OF GASOLINE. HAD TAKEN VEHICLE TO DEALERSHIP 3 OR MORE TIMES FOR GAS LEAKS. MECHANIC COULD NOT LOCATE CAUSE OF THE LEAKAGE, WHICH STILL LEAKED AFTER REPAIRS WERE COMPLETED.*AK …
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WHILE DRIVING VEHICLE WOULD INTERMITTENTLY LEAK GAS. OWNER WOULD SMELL GAS FUMES INSIDE OF VEHICLE WHEN TURNING IT ON. NOTICED ON REARVIEW MIRROR A TRAIL OF GASOLINE. HAD TAKEN VEHICLE TO DEALERSHIP 3 OR MORE TIMES FOR GAS LEAKS. MECHANIC COULD NOT LOCATE CAUSE OF THE LEAKAGE, WHICH STILL LEAKED AFTER REPAIRS WERE COMPLETED.*AK
NHTSA ODI #10026681
Mileage unknown · Jun 26, 2003
Electrical SystemEngine And Engine CoolingFuel System, Gasoline
PROBLEMS SIMILAR TO EA02-022. STALLS (ENIGINE SHUTS OFF) WHILE DRIVING ON FREEWAY OR AT ANY SPEED. FAILS TO START IN DRIVEWAY OR PARKING LOT, THEN CAR GETS TOWED TO REPAIR SHOP AND CAR WORKS FINE WITH NO PROBLEM FOUND. REPLACED FUEL FILTER WITH NO EFFECT ON PROBLEM. VERIFIED SPARK WORKS AND RELAYS ARE CLOSING WHEN CAR WOULD …
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PROBLEMS SIMILAR TO EA02-022. STALLS (ENIGINE SHUTS OFF) WHILE DRIVING ON FREEWAY OR AT ANY SPEED. FAILS TO START IN DRIVEWAY OR PARKING LOT, THEN CAR GETS TOWED TO REPAIR SHOP AND CAR WORKS FINE WITH NO PROBLEM FOUND. REPLACED FUEL FILTER WITH NO EFFECT ON PROBLEM. VERIFIED SPARK WORKS AND RELAYS ARE CLOSING WHEN CAR WOULD NOT START. HAPPENS VERY FREQUENTLY. ABOUT ONCE PER WEEK. CAR NOW HAS 58,000 MILES ON IT AND PROBLEM STARTED TO OCCUR AROUND 32,000 MILES. PLEASE FIX THIS IS DANGEROUS!! STALLS OCCUR WITHOUT WARNING. STALLING THIS OFTEN MAKES THIS PROBLEM HIGHER RISK THAN AN OCCASIONAL STALL.*AK
NHTSA ODI #10023837
Mileage unknown · Jun 25, 2003
Fuel System, Gasoline
I HAVE A 2001 FORD FOCUS ZX3, AND JUST HAD TO HAVE THE FUEL PUMP REPLACED. UPON INVESTIGATION ON THE INTERNET, I FOUND THAT THIS IS A COMMON AILMENT FOR FORD FOCUSES, AND IS CURRENTLY UNDER INVESTIGATION AT NHTSA AS A FAULTY PART. I WISH TO ADD MY COMPLAINT TO THE DATA ACCUMULATING ON THIS SUBJECT, IN HOPES THAT FORD DOES A RECA…
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I HAVE A 2001 FORD FOCUS ZX3, AND JUST HAD TO HAVE THE FUEL PUMP REPLACED. UPON INVESTIGATION ON THE INTERNET, I FOUND THAT THIS IS A COMMON AILMENT FOR FORD FOCUSES, AND IS CURRENTLY UNDER INVESTIGATION AT NHTSA AS A FAULTY PART. I WISH TO ADD MY COMPLAINT TO THE DATA ACCUMULATING ON THIS SUBJECT, IN HOPES THAT FORD DOES A RECALL FOR THIS MECHANICAL FLAW. MY DEALERSHIP SIMPLY TOLD ME THAT THE PROBLEM WAS THAT THE 'FUEL PUMP WENT BAD' AND NEEDED REPLACING. *NLM
NHTSA ODI #10023763
25,000 miles · Jun 23, 2003
Fuel System, Gasoline
FUEL PUMP PROBLEMS RELATED TO 2001 FORD FOCUS ZX3. BEGAN TO STUMBLE WHEN AT 1/4 TANK AND TURNING RIGHT AND HAS PROGRESSED THAT AT ANY TIME IM AT 3/4 TANK OR LESS I CAN NOT TURN RIGHT AT ANY REASONABLE SPEED WITHOUT FUEL CUT. THIS IS RELATED TO A KNOWN DEFECT OF FUEL TANK LINER THAT THEY REFUSE TO WARRANTY OR RECALL. HAS LEFT …
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FUEL PUMP PROBLEMS RELATED TO 2001 FORD FOCUS ZX3. BEGAN TO STUMBLE WHEN AT 1/4 TANK AND TURNING RIGHT AND HAS PROGRESSED THAT AT ANY TIME IM AT 3/4 TANK OR LESS I CAN NOT TURN RIGHT AT ANY REASONABLE SPEED WITHOUT FUEL CUT. THIS IS RELATED TO A KNOWN DEFECT OF FUEL TANK LINER THAT THEY REFUSE TO WARRANTY OR RECALL. HAS LEFT ME MANY TIMES MERGING ONTO HIGHWAY WITH NEARLY STALLED ENGINE. FORD IS AWARE AND ISSUES BULLETIN TO DEALERSHIPS BUT REFUSES TO ACKNOWLEDGE PROBLEM TO PUBLIC. *JB
NHTSA ODI #10023615
67,000 miles · Jun 23, 2003
Fuel System, Gasoline
I HAVE A 2001 FORD FOCUS ZTS.. IN THE LAST FEW WEEK I NOTICE THAT WHEN I MAKE A RIGHT TURN WITH 1/4 TANK THE CAR WANTS THE STALL AND SEEM RUNNING OUT OF GAS...AFTER I PUT MORE GAS IN THE TANK I DIDN'T GET ANY PROBLEM..AS SOME OF THE PPL WHO DRIVE FOCUS THEY HAVE THE SAME PROBLEM. *JB
NHTSA ODI #10023614
Official recalls
7Feb 1, 2005
CERTAIN PASSENGER VEHICLES WITH FOUR OR FIVE DOORS AND ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, A BUILD-UP OF CORROSION AT THE PAWL PIVOT AREA OF THE REAR DOOR LATCH CAN CAUSE A BINDING CONDITION OF THE PAWL THAT MAY AFFECT PROPER ENGAGEMENT OF THE PAWL INTO THE CATCH. THE OCCUPANT MAY EXPERIENCE DIFFICULTY OPENING OR CLOSING A REAR DOOR, AND EVENTUALLY THE REAR DOOR MAY NOT LATCH PROPERLY.
Consequence & remedy
Consequence: IF NOT LATCHED PROPERLY, THE DOOR MAY OPEN WHILE THE VEHICLE IS IN MOTION. IF AN OCCUPANT FELL OUT OF THE VEHICLE, PERSONAL INJURIES COULD OCCUR.
Remedy: DEALERS WILL HAVE A LOWER ROCKER SEAL ADDED TO THE DOOR AND HAVE THE REAR DOOR LATCHES EVALUATED FREE OF CHARGE. A LATCH THAT PASSES THE EVALUATION WILL BE LUBRICATED TO PREVENT FUTURE CORROSION. A LATCH THAT DOES NOT PASS THE EVALUATION WILL BE REPLACED. IN ADDITION, A STICKER WILL BE AFFIXED TO THE REAR DOORS ADVISING THE OWNERS TO USE THE RECOMMENDED LUBRICANT. THE RECALL BEGAN ON MARCH 9, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Nov 19, 2003
ON CERTAIN PASSENGER VEHICLES, CONTAMINATION OF THE FILTER IN THE FUEL DELIVERY MODULE (FDM) CAN REDUCE, AND EVENTUALLY BLOCK, THE FLOW OF FUEL TO THE ENGINE.
Consequence & remedy
Consequence: THIS MAY CAUSE ENGINE HESITATION, LOSS OF POWER, SURGING, AND OTHER SIMILAR SYMPTOMS. OVER TIME, THE FILTER MAY BECOME SUFFICIENTLY BLOCKED TO CAUSE THE ENGINE TO STALL, WHICH COULD RESULT IN A CRASH.
Remedy: THIS ACTION IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN AND IS NOT BEING CONDUCTED UNDER THE SAFETY ACT. ALL OWNERS WILL BE NOTIFIED OF THE PROBLEM, AND DEALERS WILL REPLACE THE FDM WITH A NEW DESIGN AT NO CHARGE IF THE OWNER REPORTS THAT THE VEHICLE EXHIBITS ANY OF THE IDENTIFIED SYMPTOMS. THE FREE REPLACEMENT WILL BE AVAILABLE FOR A PERIOD OF 10 YEARS FOLLOWING THE ORIGINAL PURCHASE OF THE VEHICLE, WITH NO MILEAGE LIMIT. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING NOVEMBER 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Nov 6, 2002
CERTAIN PASSENGER VEHICLES EQUIPPED WITH ZETEC ENGINES, LOOSE OR BROKEN ATTACHMENTS AND MISROUTED BATTERY CABLES COULD LEAD TO CABLE INSULATION DAMAGE.
Consequence & remedy
Consequence: THIS, IN TURN, COULD CAUSE THE BATTERY CABLES TO SHORT RESULTING IN HEAT DAMAGE TO THE CABLES. BESIDES HEAT DAMAGE, THE "CHECK ENGINE" LIGHT MAY ILLUMINATE, THE VEHICLE MAY FAIL TO START, OR SMOKE, MELTING, OR FIRE COULD ALSO OCCUR.
Remedy: DEALERS WILL INSPECT THE BATTERY CABLES FOR THE CONDITION OF THE CABLE INSULATION AND PROPER TIGHTENING OF THE TERMINAL ENDS. AS NECESSARY, CABLES WILL BE REROUTED, RETAINING CLIPS INSTALLED, AND DAMAGED BATTERY CABLES REPLACED. OWNER NOTIFICATION BEGAN FEBRUARY 10, 2003. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.
Nov 6, 2002
CERTAIN PASSENGER VEHICLES HAVE LOOSE PINCH BOLTS THAT SECURE THE LOWER CONTROL ARM TO THE STEERING KNUCKLE HAVE BEEN REPORTED.
Consequence & remedy
Consequence: LOOSE PINCH BOLTS COULD EXHIBIT NOISE, VIBRATION AND, IN EXTREME CASES IF LEFT UNCORRECTED, SEPARATION OF THE JOINT OR FRACTURE OF THE BALL JOINT STUD, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE STEERING KNUCKLE PINCH BOLT FOR TIGHTNESS AND CORRECT AS NECESSARY. OWNER NOTIFICATION BEGAN FEBRUARY 10, 2003. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.
Aug 8, 2001
VEHICLE DESCRIPTION: PASSENGER CARS, SPORT UTILITY VEHICLES, AND LIGHT AND MEDIUM DUTY PICKUP TRUCKS. A SWITCH LOCATED IN THE PLASTIC COVER OF THE WIPER MOTOR GEAR CASE COULD MALFUNCTION AND OVERHEAT, POTENTIALLY RESULTING IN LOSS OF INTERMITTENT WIPER FUNCTION, LOSS OF WIPER PARK FUNCTION, COMPLETE LOSS OF WIPER FUNCTION, OR IGNITION OF THE PLASTIC COVER MATERIAL. SWITCH MALFUNCTION IS MOST LIKELY TO OCCUR WHEN THE INTERMITTENT SETTING OF THE WIPERS IS BEING USED, OR WHEN SNOW OR ICE OBSTRUCTS THE BLADES FROM RETURNING TO THE "PARKED" POSITION AT THE BOTTOM OF THE WINDSHIELD. THESE VEHICLES WERE BUILT AT THE FOLLOWING ASSEMBLY PLANTS: ATLANTA PLANT FROM 2/11/00 THROUGH 7/31/00; CHICAGO PLANT FROM 2/14/00 THROUGH 8/4/00; KANSAS CITY PLANT FROM 2/26/00 TO 9/4/00; KENTUCKY TRUCK PLANT FROM 2/18/00 TO 8/31/00; MICHIGAN TRUCK PLANT FROM 2/23/00 THROUGH 8/3/00; NORFOLK PLANT FROM 2/21/00 THROUGH 7/27/00; WAYNE STAMPING AND ASSEMBLY PLANT FROM 2/25/00 THROUGH 8/15/00; AND WIXOM PLANT FROM 2/15/00 THROUGH 8/8/00.
Consequence & remedy
Consequence: LOSS OF VISIBILITY WHILE DRIVING INCREASES THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE DATE CODE ON THE WIPER MOTOR. MOTORS BUILT WITH THE SUSPECT TIME FRAME WILL HAVE THE WIPER MOTOR GEAR CASE COVER REPLACED. OWNER NOTIFICATION BEGAN AUGUST 20, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.
Mar 28, 2001
PM CERTAIN SEDANS AND WAGONS, THE SEAT BACK RECLINER HANDLE SPRING COULD HAVE BEEN DAMAGED DURING AN IN-PROCESS TEST AND THE OCCUPANT MAY NOTICE A CHUCKING, OR PERCEIVED LOOSENESS OF THE FRONT SEAT BACK, OR THE SEAT BACK COULD UNEXPECTEDLY RECLINE.
Consequence & remedy
Consequence: IF THE SEAT BACK UNEXPECTEDLY RECLINES WHILE THE CAR IS BEING DRIVEN, IT COULD RESULT IN LOSS OF VEHICLE CONTROL.
Remedy: DEALERS WILL REPLACE THE SEAT BACK RECLINER HANDLE SPRING FOR THE DRIVER AND FRONT PASSENGER SEATS. OWNER NOTIFICATION BEGAN APRIL 3, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Dec 14, 2000
VEHICLE DESCRIPTION: STATION WAGONS AND 3-DOOR VEHICLES. THE SUBJECT VEHICLES HAVE A FOLDING 60/40 SECOND SEAT THAT BECOMES A LOAD FLOOR IN THE FOLDED POSITION. WHEN THE 60% PORTION OF THE SEAT IS FOLDED DOWN AND A LOAD IS APPLIED TO THE FRONT EDGE OF THE LOAD FLOOR, THE OUTBOARD HINGE PIVOT COULD DISENGAGE FROM THE HINGE.
Consequence & remedy
Consequence: IF THE SEAT IS THEN RETURNED TO THE UPRIGHT POSITION WITHOUT RE-ENGAGING THE HINGE PIVOT, THE SEAT AND SEAT BELTS MAY NOT PROVIDE THE INTENDED LEVEL OF PERFORMANCE IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL INSTALL A REVISED SEAT BACK HINGE PIVOT.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
9AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
EA02022 · Engine Stalling
Opened Sep 9, 2002 · Closed Jan 16, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other:delivery:fuel Pump; Vehicle Speed Control:linkages
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Additional source detail variants (3)
Fuel System, Gasoline:delivery:fuel Pump
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Fuel System, Other:delivery:fuel Pump
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Vehicle Speed Control:linkages
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
EA02023 · Front Susp Collapse/wheel Separation
Opened Sep 9, 2002 · Closed Feb 19, 2003
Status: closed (inferred from source dates) · Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:lower Arm; Suspension:front:control Arm:lower Ball Joint
SEE ATTACHED REPORT.
Additional source detail variants (4)
Suspension:front:control Arm
SEE ATTACHED REPORT.
Suspension:front:control Arm:lower Arm
SEE ATTACHED REPORT.
Suspension:front:control Arm:lower Ball Joint
SEE ATTACHED REPORT.
Suspension:front
SEE ATTACHED REPORT.
EA02017 · Burn Injuries Due To Air Bag Deployment
Opened Aug 16, 2002 · Closed Aug 15, 2003
Status: closed (inferred from source dates) · Air Bags
ALL OF THE CONSUMER COMPLAINTS ALLEGE AN INCIDENT IN WHICH DEPLOYMENT OF THE DRIVER FRONTAL AIR BAG CAUSED SOME TYPE OF BURN INJURY.MOST OF THESE INJURIES ARE DUE TO CONTACT AND/OR ABRASION WITH THE AIR BAG AND ARE OF RELATIVELY MINOR TO MODERATE SEVERITY.IT IS POSSIBLE THAT SOME DRIVERS MAY HAVE SUSTAINED BURN INJURIES TO THE SKIN AS A RESULT OF HOT GASES EXHAUSTING FROM THE VENTS OF THE AIR BAGS IN THE SUBJECT VEHICLES, BUT THE NUMBER OF SUCH INCIDENTS APPEARS TO BE LOW.FURTHER DETAILS OF THE INVESTIGATION ARE CONTAINED IN SUBSEQUENT PAGES OF THIS REPORT.BASED ON THE ABOVE, FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY MAY TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA02014 · Engine Compartment Fires
Opened Jul 31, 2002 · Closed Nov 13, 2002
Status: closed (inferred from source dates) · Electrical System
There is no summary currently available
PE02044 · Front Suspension Lower Control Arm
Opened May 1, 2002 · Closed Sep 9, 2002
Status: closed (inferred from source dates) · Suspension
There is no summary currently available
PE02040 · Engine Stalling
Opened Apr 4, 2002 · Closed Sep 9, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
THE PRIMARY CONCERN OF THIS PE IS LOSS OF ENGINE POWER.STALLING MAY OCCUR AT LOW SPEED OR HIGH SPEED.AT THE TIME OF OCCURRENCE THE AVERAGE VEHICLE MILEAGE IS 30,000 MILES.BECAUSE THESE VEHICLES STALL AND/OR HESITATE UNPREDICTABLY, AN INCREASED RISK IS INHERENT TO THESE VEHICLES.IF A DRIVER EXPECTING THIS VEHICLE TO PERFORM AS DESIGNED, IS TRYING TO CROSS AN INTERSECTION OR MERGE INTO TRAFFIC WHEN THE VEHICLE STALLS IT PLACES ALL MOTORISTS WITHIN THE AREA AT RISK.A DISABLED VEHICLE IS VULNERABLE TO COLLISIONS NOT ONLY WITHIN THE ROADWAY, BUT ALSO ALONG SIDE THE ROAD AS IT WAITS FOR ASSISTANCE.
PE02026 · Inappropriate Air Bag Deployment
Opened Feb 28, 2002 · Closed Sep 18, 2002
Status: closed (inferred from source dates) · Air Bags
There is no summary currently available
PE02020 · Air Bag Burn Injuries/vehicle Fires
Opened Feb 11, 2002 · Closed Aug 16, 2002
Status: closed (inferred from source dates) · Air Bags
INFORMATION DISCLOSED DURING THIS PE SHOWS ALLEGATIONS OF BURN INJURIES RESULTING FROM ABRASION AND/OR TERMAL CAUSES.ALLEGATIONS OF CHEMICAL BURNS ALSO EXIST.SEVERAL INCIDENTS ALLEGE VEHICLES FIRES RESULTING FROM DEPLOYMENT OF THE AIR BAGS.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO FACILITATE A THOROUGH REVIEW OF THE COMPLEX ISSUES IN THIS MATTER.
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