NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
496 reportsClear category filter65,000 miles · Jun 1, 2006
Electrical System
THE REAR WIPER IN MY 2001 FORD FOCUS ZX3 STOPPED WORKING. UPON INVESTIGATION I FOUND THAT 5 WIRES IN THE WIRING HARNESS GOING INTO THE HATCH LID HAD CRACKED INSULATION AND EXPOSED CONDUCTORS. ONE WIRE WAS COMPLETELY SEVERED. I HAVE USED ELECTRICAL TAPE TO TEMPORARILY RENDER THE SITUATION SAFE UNTIL I CAN MAKE A MORE PERMANENT R…
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THE REAR WIPER IN MY 2001 FORD FOCUS ZX3 STOPPED WORKING. UPON INVESTIGATION I FOUND THAT 5 WIRES IN THE WIRING HARNESS GOING INTO THE HATCH LID HAD CRACKED INSULATION AND EXPOSED CONDUCTORS. ONE WIRE WAS COMPLETELY SEVERED. I HAVE USED ELECTRICAL TAPE TO TEMPORARILY RENDER THE SITUATION SAFE UNTIL I CAN MAKE A MORE PERMANENT REPAIR. I HAVE ALSO LEARNED THAN MANY OTHER 2001 FOCUS OWNERS HAVE EXPERIENCED THE SAME PROBLEM. I BELIEVE THE EXPOSED CONDUCTOR CONSTITUTE A SERIOUS FIRE HAZARD. *JB
NHTSA ODI #10158767
Mileage unknown · May 8, 2006
Electrical System
MY 2001 FORD FOCUS WAGON DROVE FINE ON SATURDAY NIGHT, BUT ON SUNDAY MORNING THE ELECTRICAL SYSTEM HAD GONE HAYWIRE. WHEN I TURNED ON THE IGNITION, NO SOUND CAME FROM THE IGNITION, BUT THE LIGHTS ON THE DASH FLICKERED ON AN OFF, I HEARD A CLICKING SOUND, THE "DOOR OPEN" BELL CAME ON, AND I SMELLED ELECTRICAL SMOKE. THE FORD D…
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MY 2001 FORD FOCUS WAGON DROVE FINE ON SATURDAY NIGHT, BUT ON SUNDAY MORNING THE ELECTRICAL SYSTEM HAD GONE HAYWIRE. WHEN I TURNED ON THE IGNITION, NO SOUND CAME FROM THE IGNITION, BUT THE LIGHTS ON THE DASH FLICKERED ON AN OFF, I HEARD A CLICKING SOUND, THE "DOOR OPEN" BELL CAME ON, AND I SMELLED ELECTRICAL SMOKE. THE FORD DEALER SAID THAT I NEEDED TO REPLACE THE BATTERY, THE BATTERY CABLES, AND THE STARTER. THIS SOUNDED A LOT LIKE THE NHTSA RECALL CAMPAIGN 02V288000, BUT MY VIN WAS NOT COVERED UNDER THIS RECALL. *NM
NHTSA ODI #10157021
30,000 miles · May 5, 2006
Electrical System
SECOND TIME IGNITION CYLINDER IN 2001 FORD FOCUS HAS LOCKED UP. FIRST LEFT ME STRANDED AND HAD TO HAVE CAR TOWED IN. TODAY, IGNITION HAS LOCKED UP AGAIN. DEALERSHIP DOESN'T KNOW IF THEY WILL PAY FOR IT, BUT THEY'D BETTER. HAVE SEEN THOUSANDS OF POST ABOUT THIS PROBLEM--WHY ISN'T FORD ADDRESSING THIS PROBLEM???*JB
NHTSA ODI #10156890
45,000 miles · Apr 21, 2006
Electrical System
KEY WILL NOT GO BACK INTO THE IGNITION CYLINDER. *JB
NHTSA ODI #10155837
85,000 miles · Apr 13, 2006
Electrical System
2001 FORD FOCUS WAGON SE: [XXX] INTERMITTENT PROBLEM: REAR HATCH OPENS WHEN CAR IS STARTED. REAR HATCH CANNOT BE CLOSED WHEN CAR IS RUNNING. WHEN I JIGGLE THE WIRING HARNESS AT THE TOP OF THE HATCH, I HEAR CRACKLING NOISES. EVENTUALLY, AFTER JIGGLING THE HARNESS, I CAN GET THE PROBLEM TO GO AWAY. I ALSO HAD THE FUSE BLOW FO…
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2001 FORD FOCUS WAGON SE: [XXX] INTERMITTENT PROBLEM: REAR HATCH OPENS WHEN CAR IS STARTED. REAR HATCH CANNOT BE CLOSED WHEN CAR IS RUNNING. WHEN I JIGGLE THE WIRING HARNESS AT THE TOP OF THE HATCH, I HEAR CRACKLING NOISES. EVENTUALLY, AFTER JIGGLING THE HARNESS, I CAN GET THE PROBLEM TO GO AWAY. I ALSO HAD THE FUSE BLOW FOR THE REAR LIGHTS A WHILE BACK, BUT REPLACED IT WITH NO FURTHER PROBLEMS, THINKING NOTHING OF IT. NHTSA CAMPAIGN ID 00V411000 ADDRESSES A PROBLEM WITH THE DECK LID WIRING HARNESS SHORTING OUT WHERE IT BENDS, AND DEVELOPING BROKEN WIRES. LOSS OF TAIL LAMPS IS ONE OF THE CONSEQUENCES. I BELIEVE THE HATCH OPENING IS A RELATED PROBLEM TOO, ALTHOUGH THE RECALL DOES NOT SPECIFICALLY MENTION IT. THIS RECALL IS FOR YEAR 2000 FOCUS WAGONS. MINE IS A 2001, BUT ITS MANUFACTURE DATE IS 2000. FORD CUSTOMER SERVICE REFUSES TO DO ANYTHING FOR ME, SAYING THAT THE VIN IS NOT COVERED UNDER THE RECALL. MEANWHILE, I AM DRIVING AROUND WITH THIS ELECTRICAL ISSUE. YOU WOULD THINK THAT FORD WOULD TREAT CUSTOMERS BETTER, RATHER THAN JUST SAYING THEY DO ON THEIR COMMERCIALS. I HAVE NEVER HAD THEIR CUSTOMER SERVICE SAY "YES" TO ANY OF MY ISSUES. THEY JUST RECORD THE COMPLAINT AND HAPPILY ASK IF THERE'S ANYTHING ELSE THEY CAN "DO" FOR ME. THEY ALSO SAY THAT EVEN IF THE CAR WERE COVERED, ITS MILEAGE IS TOO HIGH. IS THERE A MILEAGE LIMIT ON THIS RECALL? I DIDN'T SEE IT. PLEASE SEE IF YOU CAN GET THESE SLIGHTLY-LATER-MANUFACTURED FOCUS WAGONS ADDED TO THE RECALL. THANK YOU FOR YOU HELP! *NM UPDATED 07/16/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI #10155279
63,000 miles · Apr 11, 2006
Electrical SystemInjury
IGNITION KEY DIFFICULT TO INSERT THEN IGNITION MECHANISM AND STEERING WHEEL LOCKED. *JB
NHTSA ODI #10155091
117,000 miles · Mar 17, 2006
Electrical System
DT*: THE CONTACT STATED THE DEALER DETERMINED THE WIRE JACKETS ON THE WIRE HARNESS AT THE DECK LID, WORE AWAY AND RESULTED IN AN ELECTRICAL SHORT. IN ADDITION, THE LICENSE PLATE LIGHT BRACKET WITHIN THE DECK LID ALSO SHORTED OUT, DUE TO THE WIRES BEING BURNED. THERE IS AN NHTSA RECALL, # 00V411000 REGARDING THE ELECTRICAL SYST…
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DT*: THE CONTACT STATED THE DEALER DETERMINED THE WIRE JACKETS ON THE WIRE HARNESS AT THE DECK LID, WORE AWAY AND RESULTED IN AN ELECTRICAL SHORT. IN ADDITION, THE LICENSE PLATE LIGHT BRACKET WITHIN THE DECK LID ALSO SHORTED OUT, DUE TO THE WIRES BEING BURNED. THERE IS AN NHTSA RECALL, # 00V411000 REGARDING THE ELECTRICAL SYSTEM/WIRING. THE VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL; HOWEVER IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN.
NHTSA ODI #10152970
36,500 miles · Mar 16, 2006
Electrical System
WHEN I TRIED TO START MY FORD FOCUS 2001 ZX3 CAR AFTER LEAVING THE POST OFFICE, THE KEY WOULD NOT TURN IN THE IGNITION. I EVENTUALLY FOUND A LOCKSMITH WHO REPLACED THE IGNITION LOCK KEY CYLINDER AT A COST TO ME OF $189.00. WHEN I CALLED FORD MOTOR CO. THEY HAD NO RECORD OF RECALLS FOR THIS PROBLEM BUT AFTER SEARCHING ONLINE I FO…
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WHEN I TRIED TO START MY FORD FOCUS 2001 ZX3 CAR AFTER LEAVING THE POST OFFICE, THE KEY WOULD NOT TURN IN THE IGNITION. I EVENTUALLY FOUND A LOCKSMITH WHO REPLACED THE IGNITION LOCK KEY CYLINDER AT A COST TO ME OF $189.00. WHEN I CALLED FORD MOTOR CO. THEY HAD NO RECORD OF RECALLS FOR THIS PROBLEM BUT AFTER SEARCHING ONLINE I FOUND THAT MANY PEOPLE HAVE HAD THE SAME PROBLEM WITH THE SAME RESPONSE FROM FORD. I FEEL THAT AN INVESTIGATION SHOULD BE OPENED INTO THIS WITH ACTION ALONG THE LINES OF CUSTOMER REIMBURSEMENT FOR OUT OF POCKET EXPENSES TO US. THIS IS AND HAS BEEN AN ONGOING PROBLEM WITH FORD FOCUS CARS. EVEN THE LOCKSMITH WAS AWARE OF THIS PROBLEM. FORD'S RESPONSE IS NO RESPONSE AND NOT AN ACCEPTABLE ONE. THANK YOU. *NM
NHTSA ODI #10152901
132,400 miles · Mar 3, 2006
Electrical System
AT FIRST, KEY WOULD GO INTO IGNITION ALL THE WAY, BUT WOULD NOT TURN AT ALL. WOULD HAVE TO TAKE KEY OUT, PUT BACK IN, ETC UNTIL FINALLY IT WOULD TURN. TODAY THE SAME THING HAPPENED, EXCEPT THEN IT WOULDN'T GO IN AT ALL. IT TOOK 10 MINUTES OF JIGGLING IT AROUND FOR IT TO GO IN; NOW, TO GET THE KEY IN I HAVE TO BE VERY CAREFUL AND…
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AT FIRST, KEY WOULD GO INTO IGNITION ALL THE WAY, BUT WOULD NOT TURN AT ALL. WOULD HAVE TO TAKE KEY OUT, PUT BACK IN, ETC UNTIL FINALLY IT WOULD TURN. TODAY THE SAME THING HAPPENED, EXCEPT THEN IT WOULDN'T GO IN AT ALL. IT TOOK 10 MINUTES OF JIGGLING IT AROUND FOR IT TO GO IN; NOW, TO GET THE KEY IN I HAVE TO BE VERY CAREFUL AND MESS AROUND WITH IT UNTIL IT GOES IN. TALKED TO MECHANIC AND FORD DEALERSHIP - MUST REPLACE THE IGNITION CYLINDER. I LOOKED UP ON THE INTERNET THAT THIS IS AN OVERLY COMMON PROBLEM WITH THE FOCUS AND THAT THE PART IS DEFECTIVE. *JB
NHTSA ODI #10151741
Mileage unknown · Mar 3, 2006
Electrical SystemFire
WHILE MY SON WAS DRIVING OUR 2001 FORD FOCUS THE BATTERY CAUGHT ON FIRE. LUCKILY, HE PULLED OVER AND SOMEONE STOPPED WITH A FIRE EXTINGUISHER. THE CAR HAD ALREADY BEEN RECALLED FOR FAULTY BATTERY CABLES. THESE WERE ALREADY REPLACED BY BELL FORD IN PHOENIX. THE CAR HAS BEEN TOWED AND IS STILL WAITING REPAIRS. *JB
NHTSA ODI #10151723
Official recalls
7Feb 1, 2005
CERTAIN PASSENGER VEHICLES WITH FOUR OR FIVE DOORS AND ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, A BUILD-UP OF CORROSION AT THE PAWL PIVOT AREA OF THE REAR DOOR LATCH CAN CAUSE A BINDING CONDITION OF THE PAWL THAT MAY AFFECT PROPER ENGAGEMENT OF THE PAWL INTO THE CATCH. THE OCCUPANT MAY EXPERIENCE DIFFICULTY OPENING OR CLOSING A REAR DOOR, AND EVENTUALLY THE REAR DOOR MAY NOT LATCH PROPERLY.
Consequence & remedy
Consequence: IF NOT LATCHED PROPERLY, THE DOOR MAY OPEN WHILE THE VEHICLE IS IN MOTION. IF AN OCCUPANT FELL OUT OF THE VEHICLE, PERSONAL INJURIES COULD OCCUR.
Remedy: DEALERS WILL HAVE A LOWER ROCKER SEAL ADDED TO THE DOOR AND HAVE THE REAR DOOR LATCHES EVALUATED FREE OF CHARGE. A LATCH THAT PASSES THE EVALUATION WILL BE LUBRICATED TO PREVENT FUTURE CORROSION. A LATCH THAT DOES NOT PASS THE EVALUATION WILL BE REPLACED. IN ADDITION, A STICKER WILL BE AFFIXED TO THE REAR DOORS ADVISING THE OWNERS TO USE THE RECOMMENDED LUBRICANT. THE RECALL BEGAN ON MARCH 9, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Nov 19, 2003
ON CERTAIN PASSENGER VEHICLES, CONTAMINATION OF THE FILTER IN THE FUEL DELIVERY MODULE (FDM) CAN REDUCE, AND EVENTUALLY BLOCK, THE FLOW OF FUEL TO THE ENGINE.
Consequence & remedy
Consequence: THIS MAY CAUSE ENGINE HESITATION, LOSS OF POWER, SURGING, AND OTHER SIMILAR SYMPTOMS. OVER TIME, THE FILTER MAY BECOME SUFFICIENTLY BLOCKED TO CAUSE THE ENGINE TO STALL, WHICH COULD RESULT IN A CRASH.
Remedy: THIS ACTION IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN AND IS NOT BEING CONDUCTED UNDER THE SAFETY ACT. ALL OWNERS WILL BE NOTIFIED OF THE PROBLEM, AND DEALERS WILL REPLACE THE FDM WITH A NEW DESIGN AT NO CHARGE IF THE OWNER REPORTS THAT THE VEHICLE EXHIBITS ANY OF THE IDENTIFIED SYMPTOMS. THE FREE REPLACEMENT WILL BE AVAILABLE FOR A PERIOD OF 10 YEARS FOLLOWING THE ORIGINAL PURCHASE OF THE VEHICLE, WITH NO MILEAGE LIMIT. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING NOVEMBER 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Nov 6, 2002
CERTAIN PASSENGER VEHICLES EQUIPPED WITH ZETEC ENGINES, LOOSE OR BROKEN ATTACHMENTS AND MISROUTED BATTERY CABLES COULD LEAD TO CABLE INSULATION DAMAGE.
Consequence & remedy
Consequence: THIS, IN TURN, COULD CAUSE THE BATTERY CABLES TO SHORT RESULTING IN HEAT DAMAGE TO THE CABLES. BESIDES HEAT DAMAGE, THE "CHECK ENGINE" LIGHT MAY ILLUMINATE, THE VEHICLE MAY FAIL TO START, OR SMOKE, MELTING, OR FIRE COULD ALSO OCCUR.
Remedy: DEALERS WILL INSPECT THE BATTERY CABLES FOR THE CONDITION OF THE CABLE INSULATION AND PROPER TIGHTENING OF THE TERMINAL ENDS. AS NECESSARY, CABLES WILL BE REROUTED, RETAINING CLIPS INSTALLED, AND DAMAGED BATTERY CABLES REPLACED. OWNER NOTIFICATION BEGAN FEBRUARY 10, 2003. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.
Nov 6, 2002
CERTAIN PASSENGER VEHICLES HAVE LOOSE PINCH BOLTS THAT SECURE THE LOWER CONTROL ARM TO THE STEERING KNUCKLE HAVE BEEN REPORTED.
Consequence & remedy
Consequence: LOOSE PINCH BOLTS COULD EXHIBIT NOISE, VIBRATION AND, IN EXTREME CASES IF LEFT UNCORRECTED, SEPARATION OF THE JOINT OR FRACTURE OF THE BALL JOINT STUD, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE STEERING KNUCKLE PINCH BOLT FOR TIGHTNESS AND CORRECT AS NECESSARY. OWNER NOTIFICATION BEGAN FEBRUARY 10, 2003. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.
Aug 8, 2001
VEHICLE DESCRIPTION: PASSENGER CARS, SPORT UTILITY VEHICLES, AND LIGHT AND MEDIUM DUTY PICKUP TRUCKS. A SWITCH LOCATED IN THE PLASTIC COVER OF THE WIPER MOTOR GEAR CASE COULD MALFUNCTION AND OVERHEAT, POTENTIALLY RESULTING IN LOSS OF INTERMITTENT WIPER FUNCTION, LOSS OF WIPER PARK FUNCTION, COMPLETE LOSS OF WIPER FUNCTION, OR IGNITION OF THE PLASTIC COVER MATERIAL. SWITCH MALFUNCTION IS MOST LIKELY TO OCCUR WHEN THE INTERMITTENT SETTING OF THE WIPERS IS BEING USED, OR WHEN SNOW OR ICE OBSTRUCTS THE BLADES FROM RETURNING TO THE "PARKED" POSITION AT THE BOTTOM OF THE WINDSHIELD. THESE VEHICLES WERE BUILT AT THE FOLLOWING ASSEMBLY PLANTS: ATLANTA PLANT FROM 2/11/00 THROUGH 7/31/00; CHICAGO PLANT FROM 2/14/00 THROUGH 8/4/00; KANSAS CITY PLANT FROM 2/26/00 TO 9/4/00; KENTUCKY TRUCK PLANT FROM 2/18/00 TO 8/31/00; MICHIGAN TRUCK PLANT FROM 2/23/00 THROUGH 8/3/00; NORFOLK PLANT FROM 2/21/00 THROUGH 7/27/00; WAYNE STAMPING AND ASSEMBLY PLANT FROM 2/25/00 THROUGH 8/15/00; AND WIXOM PLANT FROM 2/15/00 THROUGH 8/8/00.
Consequence & remedy
Consequence: LOSS OF VISIBILITY WHILE DRIVING INCREASES THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE DATE CODE ON THE WIPER MOTOR. MOTORS BUILT WITH THE SUSPECT TIME FRAME WILL HAVE THE WIPER MOTOR GEAR CASE COVER REPLACED. OWNER NOTIFICATION BEGAN AUGUST 20, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-866-436-7332.
Mar 28, 2001
PM CERTAIN SEDANS AND WAGONS, THE SEAT BACK RECLINER HANDLE SPRING COULD HAVE BEEN DAMAGED DURING AN IN-PROCESS TEST AND THE OCCUPANT MAY NOTICE A CHUCKING, OR PERCEIVED LOOSENESS OF THE FRONT SEAT BACK, OR THE SEAT BACK COULD UNEXPECTEDLY RECLINE.
Consequence & remedy
Consequence: IF THE SEAT BACK UNEXPECTEDLY RECLINES WHILE THE CAR IS BEING DRIVEN, IT COULD RESULT IN LOSS OF VEHICLE CONTROL.
Remedy: DEALERS WILL REPLACE THE SEAT BACK RECLINER HANDLE SPRING FOR THE DRIVER AND FRONT PASSENGER SEATS. OWNER NOTIFICATION BEGAN APRIL 3, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Dec 14, 2000
VEHICLE DESCRIPTION: STATION WAGONS AND 3-DOOR VEHICLES. THE SUBJECT VEHICLES HAVE A FOLDING 60/40 SECOND SEAT THAT BECOMES A LOAD FLOOR IN THE FOLDED POSITION. WHEN THE 60% PORTION OF THE SEAT IS FOLDED DOWN AND A LOAD IS APPLIED TO THE FRONT EDGE OF THE LOAD FLOOR, THE OUTBOARD HINGE PIVOT COULD DISENGAGE FROM THE HINGE.
Consequence & remedy
Consequence: IF THE SEAT IS THEN RETURNED TO THE UPRIGHT POSITION WITHOUT RE-ENGAGING THE HINGE PIVOT, THE SEAT AND SEAT BELTS MAY NOT PROVIDE THE INTENDED LEVEL OF PERFORMANCE IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL INSTALL A REVISED SEAT BACK HINGE PIVOT.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
9AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
EA02022 · Engine Stalling
Opened Sep 9, 2002 · Closed Jan 16, 2004
Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump; Fuel System, Other:delivery:fuel Pump; Vehicle Speed Control:linkages
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Additional source detail variants (3)
Fuel System, Gasoline:delivery:fuel Pump
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Fuel System, Other:delivery:fuel Pump
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
Vehicle Speed Control:linkages
CLOGGING OF THE FUEL DELIVERY MODULE (FDM) FILTERS IN THE SUBJECT VEHICLES CAN LEAD TO STALLING AND OTHER RELATED SYMPTOMS.THESE SYMPTOMS BECOME INCREASINGLY OBVIOUS TO THE DRIVER AS THE CLOGGING GRADUALLY INCREASES OVER EXTENDED PERIODS OF DRIVING.STALLING IN THESE VEHICLES IS MOST LIKELY TO OCCUR WHEN ACCELERATING THROUGH A RIGHT HAND TURN SUCH AS MERGING INTO FREEWAY TRAFFIC WHEN THE FUEL LEVEL IN THE FUEL TANK IS LESS THAN 1/4 FULL.MORE THAN 90% OF THE STALLING COMPLAINTS PERTAIN TO THE ORIGINAL DESIGN FDM INSTALLED IN MY 2000 AND 2001 (PARTIAL YEAR) FOCUS VEHICLES. FORD HAS DECIDED TO CONDUCT A CAMPAIGN (03V-482) TO ADDRESS STALLINGIN THESE VEHICLES.THE SMALLER NUMBER AND RATE OF COMPLAINTS ASSOCIATED WITH THE INTERIM AND CURRENT FDM DESIGNS INDICATE IMPROVEMENT BUT ALSO REFLECT A SHORTER TIME IN SERVICE FOR THESE DESIGNS. ACCORDINGLY, ODI WILL MONITOR THE STALLING PERFORMANCE OF MY 2001 - 2002 FOCUS VEHICLES EQUIPPED WITH INTERIM AND CURRENT DESIGN FDMS.
EA02023 · Front Susp Collapse/wheel Separation
Opened Sep 9, 2002 · Closed Feb 19, 2003
Status: closed (inferred from source dates) · Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:lower Arm; Suspension:front:control Arm:lower Ball Joint
SEE ATTACHED REPORT.
Additional source detail variants (4)
Suspension:front:control Arm
SEE ATTACHED REPORT.
Suspension:front:control Arm:lower Arm
SEE ATTACHED REPORT.
Suspension:front:control Arm:lower Ball Joint
SEE ATTACHED REPORT.
Suspension:front
SEE ATTACHED REPORT.
EA02017 · Burn Injuries Due To Air Bag Deployment
Opened Aug 16, 2002 · Closed Aug 15, 2003
Status: closed (inferred from source dates) · Air Bags
ALL OF THE CONSUMER COMPLAINTS ALLEGE AN INCIDENT IN WHICH DEPLOYMENT OF THE DRIVER FRONTAL AIR BAG CAUSED SOME TYPE OF BURN INJURY.MOST OF THESE INJURIES ARE DUE TO CONTACT AND/OR ABRASION WITH THE AIR BAG AND ARE OF RELATIVELY MINOR TO MODERATE SEVERITY.IT IS POSSIBLE THAT SOME DRIVERS MAY HAVE SUSTAINED BURN INJURIES TO THE SKIN AS A RESULT OF HOT GASES EXHAUSTING FROM THE VENTS OF THE AIR BAGS IN THE SUBJECT VEHICLES, BUT THE NUMBER OF SUCH INCIDENTS APPEARS TO BE LOW.FURTHER DETAILS OF THE INVESTIGATION ARE CONTAINED IN SUBSEQUENT PAGES OF THIS REPORT.BASED ON THE ABOVE, FURTHER EXPENDITURE OF AGENCY RESOURCES ON THIS INVESTIGATION DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY MAY TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
EA02014 · Engine Compartment Fires
Opened Jul 31, 2002 · Closed Nov 13, 2002
Status: closed (inferred from source dates) · Electrical System
There is no summary currently available
PE02044 · Front Suspension Lower Control Arm
Opened May 1, 2002 · Closed Sep 9, 2002
Status: closed (inferred from source dates) · Suspension
There is no summary currently available
PE02040 · Engine Stalling
Opened Apr 4, 2002 · Closed Sep 9, 2002
Status: closed (inferred from source dates) · Engine And Engine Cooling
THE PRIMARY CONCERN OF THIS PE IS LOSS OF ENGINE POWER.STALLING MAY OCCUR AT LOW SPEED OR HIGH SPEED.AT THE TIME OF OCCURRENCE THE AVERAGE VEHICLE MILEAGE IS 30,000 MILES.BECAUSE THESE VEHICLES STALL AND/OR HESITATE UNPREDICTABLY, AN INCREASED RISK IS INHERENT TO THESE VEHICLES.IF A DRIVER EXPECTING THIS VEHICLE TO PERFORM AS DESIGNED, IS TRYING TO CROSS AN INTERSECTION OR MERGE INTO TRAFFIC WHEN THE VEHICLE STALLS IT PLACES ALL MOTORISTS WITHIN THE AREA AT RISK.A DISABLED VEHICLE IS VULNERABLE TO COLLISIONS NOT ONLY WITHIN THE ROADWAY, BUT ALSO ALONG SIDE THE ROAD AS IT WAITS FOR ASSISTANCE.
PE02026 · Inappropriate Air Bag Deployment
Opened Feb 28, 2002 · Closed Sep 18, 2002
Status: closed (inferred from source dates) · Air Bags
There is no summary currently available
PE02020 · Air Bag Burn Injuries/vehicle Fires
Opened Feb 11, 2002 · Closed Aug 16, 2002
Status: closed (inferred from source dates) · Air Bags
INFORMATION DISCLOSED DURING THIS PE SHOWS ALLEGATIONS OF BURN INJURIES RESULTING FROM ABRASION AND/OR TERMAL CAUSES.ALLEGATIONS OF CHEMICAL BURNS ALSO EXIST.SEVERAL INCIDENTS ALLEGE VEHICLES FIRES RESULTING FROM DEPLOYMENT OF THE AIR BAGS.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO FACILITATE A THOROUGH REVIEW OF THE COMPLEX ISSUES IN THIS MATTER.