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2006 Ford Five Hundred

Owner reports · Recalls · Investigations

When problems were reported

Mileage at the reported incident

329 reports with mileage · 35 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 104 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 51 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

20 crash reports6 fire reports4 injury reports

What owners actually said

364 reports
40,000 miles · Dec 30, 2008
Tires

PIRELLI P6 (P225/55 R18) TIRE FAILURE ON INTERSTATE 40. THE ENTIRE TREAD AREA & ABOUT 1 INCH OF THE SIDEWALL BROKE AWAY FROM BOTH SIDEWALLS. THE REMAINING TWO SIDEWALLS STAYED ON THE RIM BUT THE TREAD CAME OFF. THE TIRES ARE ORIGINAL TO THE 2006 FORD 500 - WITH 40K MILEAGE. THE OTHER 3 TIRES APPEAR TO BE OK. ALL HAVE BEEN MAINT…

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PIRELLI P6 (P225/55 R18) TIRE FAILURE ON INTERSTATE 40. THE ENTIRE TREAD AREA & ABOUT 1 INCH OF THE SIDEWALL BROKE AWAY FROM BOTH SIDEWALLS. THE REMAINING TWO SIDEWALLS STAYED ON THE RIM BUT THE TREAD CAME OFF. THE TIRES ARE ORIGINAL TO THE 2006 FORD 500 - WITH 40K MILEAGE. THE OTHER 3 TIRES APPEAR TO BE OK. ALL HAVE BEEN MAINTAINED AND ROTATED EVERY 5K MILES. FORTUNATELY THERE WAS NO WRECK - I WAS EXTREMELY LUCKY CONSIDER THE TRAFFIC SPEED. I RETRIEVED THE TREAD FROM THE ROADSIDE AFTER HAVING THE TIRE REPLACED. *TR

NHTSA ODI #10253267

Mileage unknown · Nov 12, 2008
Service Brakes, Hydraulic

2006 FORD FIVE HUNDRED, CAR HAS 40,000 MILES AND I HAVE REPLACED THE REAR BRAKE PADS TWICE SO FAR, ALSO THE ROTORS HAVE BEEN TURNED AND IN NEED OF BEING CHANGED AS OF RIGHT NOW. MANY OTHER PEOPLE ARE HAVING THE SAME PROBLEMS WITH THIS VEHICLE. *TR

NHTSA ODI #10248561

48,000 miles · Nov 2, 2008
Electrical SystemExterior Lighting

LOW BEAM HEADLAMP SOCKET ON THE DRIVERS SIDE FAILED. ONE OF THE SOCKET CONTACTS SHOWED EVIDENCE OF A CATASTROPHIC ELECTRICAL FAILURE - LOOKS LIKE SEVERE ARCING, BURNED PLASTIC, BROKEN SOCKET SHELL AND BADLY BURNED PIN IN THE LAMP. THE LAMP ITSELF IS STILL O.K., EXCEPT FOR THE BADLY BURNED PIN. ABOUT A WEEK AND A HALF LATER THE S…

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LOW BEAM HEADLAMP SOCKET ON THE DRIVERS SIDE FAILED. ONE OF THE SOCKET CONTACTS SHOWED EVIDENCE OF A CATASTROPHIC ELECTRICAL FAILURE - LOOKS LIKE SEVERE ARCING, BURNED PLASTIC, BROKEN SOCKET SHELL AND BADLY BURNED PIN IN THE LAMP. THE LAMP ITSELF IS STILL O.K., EXCEPT FOR THE BADLY BURNED PIN. ABOUT A WEEK AND A HALF LATER THE SAME THING HAPPENED TO THE LOW BEAM LAMP ON THE PASSENGER SIDE. SAME DAMAGE TO THE SAME PIN IN THE SOCKET. THAT LAMP IS ALSO O.K. EXCEPT FOR THE BURNED PIN. THIS WOULD APPEAR TO BE A PROBLEM WITH THE SOCKETS/VEHICLE WIRING, NOT THE LAMPS. THESE LAMPS ARE MOUNTED QUITE HIGH AND ARE REASONABLY WELL PROTECTED SO IT IS UNLIKELY THAT THIS IS A MOISTURE PROBLEM. THE COST OF THE REPLACEMENT SOCKET FROM FORD IS SIMPLY OUTRAGEOUS! DEALER SAYS THIS IS THE FIRST CASE THEY'VE SEEN OF THIS HAPPENING - BUT I HEARD THE SAME THING WHEN I HAD PROBLEMS WITH THE REAR BRAKES AND I NOW KNOW THAT CERTAINLY WASN'T TRUE! HAS ANYONE ELSE HAD THIS PROBLEM? *TR

NHTSA ODI #10247460

37,000 miles · Oct 15, 2008
Service Brakes, Hydraulic

AT 37,000 MILES (MOSTLY FREEWAY MILES) I WAS GETTING A LOUD GRINDING SOUND FROM MY REAR BRAKES. DISCOVERED THAT THE REAR PADS WERE TOTALLY WORN AWAY AND THE ROTORS WERE RUINED. THE MECHANIC SAID IT LOOKED AS IF THE CALIPERS WERE NOT OPENING PROPERLY, CAUSING A CONTINUAL DRAG OF THE PADS AGAINST THE ROTORS. THE FRONT PADS AND ROT…

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AT 37,000 MILES (MOSTLY FREEWAY MILES) I WAS GETTING A LOUD GRINDING SOUND FROM MY REAR BRAKES. DISCOVERED THAT THE REAR PADS WERE TOTALLY WORN AWAY AND THE ROTORS WERE RUINED. THE MECHANIC SAID IT LOOKED AS IF THE CALIPERS WERE NOT OPENING PROPERLY, CAUSING A CONTINUAL DRAG OF THE PADS AGAINST THE ROTORS. THE FRONT PADS AND ROTORS ALSO NEEDED REPLACING AS THEY WERE WORN BEYOND THE POINT OF BEING RESURFACED. TOTAL BILL = $1,200! I LATER FOUND OUT FORD HAD KNOWN ABOUT A PROBLEM WITH THE BRAKE PADS, BUT I DID NOT RECEIVE ANY NOTICE FROM THEM. *TR

NHTSA ODI #10245527

40,000 miles · Jul 8, 2008
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. WHILE DRIVING BETWEEN 10-15 MPH, THE VEHICLE WOULD MAKE A SCRAPING SOUND. THE VEHICLE WAS TAKEN IN FOR ROUTINE SERVICE AND REAR BRAKE FAILURE WAS DISCOVERED. THE PADS AND ROTORS HAD TO BE REPLACED. TSB NUMBER 10021463 (SERVICE BRAKES, HYDRAULIC) WAS REFERENCED. THE CONTACT WAS I…

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TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. WHILE DRIVING BETWEEN 10-15 MPH, THE VEHICLE WOULD MAKE A SCRAPING SOUND. THE VEHICLE WAS TAKEN IN FOR ROUTINE SERVICE AND REAR BRAKE FAILURE WAS DISCOVERED. THE PADS AND ROTORS HAD TO BE REPLACED. TSB NUMBER 10021463 (SERVICE BRAKES, HYDRAULIC) WAS REFERENCED. THE CONTACT WAS INFORMED THAT HIS VEHICLE WAS OUT OF WARRANTY. THE FAILURE MILEAGE WAS 40,000. UPDATED 12-15-08 *BF UPDATED 12/17/08. *JB

NHTSA ODI #10233551

23,324 miles · Jun 16, 2008
Service Brakes, Hydraulic

I TOOK MY FORD 500 IN FOR THE REAR BRAKE RECALL,THEY REPLACED THE PADS ,BUT THE ROTORS WERE WITHIN LIMITS,SO THEY TURNED THEM DOWN. NOW WHEN IT COMES TIME FOR NORMAL BRAKE REPLACEMENT,I WILL PROBABLY HAVE TO REPLACE THE ROTORS ON MY OWN. IN OTHER WORDS, FORD ONLY GAVE ME A SET OF PADS,WHICH SURE IS A CHEAP WAY OUT. *TR

NHTSA ODI #10231200

54,000 miles · Jun 11, 2008
Electrical System

TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. WHILE DRIVING APPROXIMATELY 65 MPH, A WARNING LIGHT MESSAGE APPEARED ON THE INSTRUMENT PANEL THAT READ, "OIL LIFE ZERO PERCENT CHANGE OIL." THE WARNING LIGHT WAS CONSTANTLY ILLUMINATED; THEREFORE, THE CONTACT COULD NOT READ THE ODOMETER. HE ATTEMPTED TO RESET THE FAILURE, BUT THE …

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TL*THE CONTACT OWNS A 2006 FORD FIVE HUNDRED. WHILE DRIVING APPROXIMATELY 65 MPH, A WARNING LIGHT MESSAGE APPEARED ON THE INSTRUMENT PANEL THAT READ, "OIL LIFE ZERO PERCENT CHANGE OIL." THE WARNING LIGHT WAS CONSTANTLY ILLUMINATED; THEREFORE, THE CONTACT COULD NOT READ THE ODOMETER. HE ATTEMPTED TO RESET THE FAILURE, BUT THE MESSAGE REMAINED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR AN OIL CHANGE, BUT THE VEHICLE WAS NOT REPAIRED FOR THIS FAILURE. THE CONTACT STATED THAT THE FAILURE WAS VERY FRUSTRATING BECAUSE IT WAS CRITICAL TO READ THE ODOMETER. THE FAILURE MILEAGE WAS 54,000 AND CURRENT MILEAGE WAS 54,750. UPDATED 07/15/08. *LJ UPDATED 07/15/08

NHTSA ODI #10230759

57,500 miles · May 30, 2008
Air BagsCrash

CRASHED INTO TELEPHONE POLE TRYING TO MISS A CAT AND BROKE POLE IN HALF ON MOTHER'S DAY (5/11). NONE OF THE SIX AIR BAGS IN MY 2006 FORD 500 DEPLOYED. SPOKE TO MANUFACTURER THEY SAID SINCE I SPOKE TO MY INSURANCE COMPANY FIRST THEY COULD NOT DO ANYTHING TO HELP ME. THE INSURANCE COMPANY HAS NOTHING TO DO WITH THE AIR BAGS IN M…

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CRASHED INTO TELEPHONE POLE TRYING TO MISS A CAT AND BROKE POLE IN HALF ON MOTHER'S DAY (5/11). NONE OF THE SIX AIR BAGS IN MY 2006 FORD 500 DEPLOYED. SPOKE TO MANUFACTURER THEY SAID SINCE I SPOKE TO MY INSURANCE COMPANY FIRST THEY COULD NOT DO ANYTHING TO HELP ME. THE INSURANCE COMPANY HAS NOTHING TO DO WITH THE AIR BAGS IN MY VEHICLE NOT WORKING. I FEEL THIS IS A MALFUNCTION AND FORD SHOULD BE RESPONSIBLE FOR THIS. I BOUGHT THIS CAR BECAUSE OF THE SAFETY FEATURES DUE TO HAVING TWO SMALL CHILDREN. THE BODY MAN WHO LOOKED AT THE CAR SAID IT WAS CLOSE ENOUGH TO THE SENSORS THE BAGS SHOULD HAVE WORKED. MY INSURANCE COMPANY ADVISED ME TO TALK WITH THE MANUFACTURER ABOUT THIS PROBLEM. *TR

NHTSA ODI #10229345

5,500 miles · May 24, 2008
Service Brakes, Hydraulic

THE NEW CAR REAR BRAKES HAVE EXCESSIVE WEAR ON THE ROTORS AND WHEN WET THE BRAKE PADS EXPAND CAUSING THE CAR TO JERK EXCESSIVELY WHEN BRAKES ARE APPLIED. THIS CONDITION IS EXTREMELY EXCESSIVE AT VERY VERY SLOW SPEEDS. WHEN PULLING OUT OF A PARKING SPOT HOURS AFTER A RAIN THE EXCESSIVE BRAKES CAN EVEN CAUSE NECK PAIN. MY CONCERN …

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THE NEW CAR REAR BRAKES HAVE EXCESSIVE WEAR ON THE ROTORS AND WHEN WET THE BRAKE PADS EXPAND CAUSING THE CAR TO JERK EXCESSIVELY WHEN BRAKES ARE APPLIED. THIS CONDITION IS EXTREMELY EXCESSIVE AT VERY VERY SLOW SPEEDS. WHEN PULLING OUT OF A PARKING SPOT HOURS AFTER A RAIN THE EXCESSIVE BRAKES CAN EVEN CAUSE NECK PAIN. MY CONCERN IS THAT EVEN THOUGH I KNOW FORD WILL REPLACE THESE BRAKE PADS AS PROMISED: I AM VERY CONCERNED THAT THE ROTORS THAT HAVE VERY EXCESSIVE WEAR WILL BE TUNED AND NOT REPLACED. IT APPEARS TO THE NAKED EYE THAT A QUARTER OF AN INCH HAS BEEN WORN OFF OF THE ROTORS, AND THE CAR ONLY HAS 12500 MILES ON IT. FORD IS AWARE OF THE BRAKE PROBLEM, BUT IS WAITING FOR THE EXCESSIVE WEAR TO REPLACE THE PADS. WHAT SHOULD I DO? *TR

NHTSA ODI #10228842

71,000 miles · Mar 25, 2008
Exterior Lighting

LEFT HEADLAMP (RUNNING LAMP) IS NOT WORKING. WENT TO CHANGE THE BULB AND FOUND THE END OF THE HARNESS IS MELTED. LOOKS LIKE A POSSIBLE FIRE HAZARD. WILL TAKE TO DEALER ASAP FOR REPAIR. *TR

NHTSA ODI #10222306

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE11018 · Idle Instability

Opened May 11, 2011 · Closed Feb 7, 2013

Status: closed (inferred from source dates) · Vehicle Speed Control

On November 29, 2012, Ford Motor Company (Ford) initiated Customer Satisfaction Program 12N03 to extend warranty coverage terms for repair of engine idle RPM surge caused by throttle body deposits in all model year (MY) 2005 through 2007 Ford Freestyle, Five Hundred and Mercury Montego vehicles.The program extends the coverage for up to 10 years of service or 150,000 miles from the warranty start date of the vehicle (all vehicles are eligible for the program through May 31, 2013, regardless of mileage).Dealers will repair vehicles exhibiting the condition by removing and cleaning the throttle body and reprogramming the PCM with software containing an updated idle speed control strategy.According to Ford, some of the affected vehicles may experience momentary, intermittent engine idle RPM surge (idle flare) when stopped or during low speed driving maneuvers such as in a parking lot or driveway.Unstable idle speed control (dips and flares) around the target engine speed (700 rpm) can occur in vehicles with deposit build-up in the throttle body when the system adjusts engine speed in response to changes in engine load, typically from power steering application or air-conditioner compressor cycling.Idle speed control logic is only active at vehicle speeds below 3.5 mph and when the accelerator pedal is not applied.Ford testing of a vehicle with a worst case throttle body measured a maximum idle flare of 1360 RPM lasting approximately 1 second, which Ford indicated was consistent with system design to limit vehicle speed and acceleration in idle control mode.Ford indicated that the test vehicle was held in place with normal brake effort and that vehicle speed remained under 4 mph without the brake pedal applied.In addition to throttle body deposit accumulation, symptoms associated with the condition may include Check Engine lamp illumination and diagnostic trouble codes (DTCs) P0505, P0506 or P061B.Ford attributed the surge condition to changes in idle air flow resulting from the progressive buildup of deposits in the throttle body from normal Positive Crankcase Ventilation (PCV) system operation.This condition was not adequately compensated for in the original Powertrain Control Module (PCM) calibration.Ford issued a technical service bulletin on August 15, 2011 (TSB 11-8-5), releasing an updated powertrain control calibration for vehicles with CVT transmissions.On October 19, 2011, Ford issued a second bulletin (TSB 11-10-21) superseding TSB 11-8-5 and including updated powertrain control calibration for vehicles with 6-speed transmissions.Prior to Ford issuing the TSB?s, owner?s experiencing the alleged defect either received no repairs, if dealers could not duplicate the condition, or had the throttle body cleaned or replaced, which only provided temporary correction until the throttle deposit build-up returned.Ford?s revised powertrain calibrations appear to be effective remedies for the idle instability caused by build-up of throttle body deposits.However, even after the TSB?s were released, many owners experiencing the condition continued to have difficulty with proper diagnosis and repair as dealers were often either unable to duplicate the condition or were unfamiliar with the new repair procedures.Ford's new program addresses those concerns.NHTSA's testing and complaint analysis indicate that the idle speed control issue in the subject vehicles can only occur at very low speeds, are very brief events, are easily controlled by moderate brake pedal forces and result in minor increases in vehicle speed even with no braking.This investigation is closed.The closing of this in