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2016 Ford F-350 Sd

Owner reports · Recalls · Investigations

More warning signs than most F-350 Sd years

Owner complaints for the 2016 Ford F-350 Sd are substantially higher than the model-year median of 73.

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When problems were reported

Mileage at the reported incident

117 reports with mileage · 91 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 81 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 76 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

5 crash reports4 fire reports5 injury reports

Engine complaints

22 reports
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69,800 miles · Sep 28, 2020
EngineFireInjury

I WAS TRAVELING UP HORSESHOE BEND (IDAHO). I HEARD A NOISE THAT SOUNDED LIKE A BACKFIRE, BUT TOWARDS THE FRONT. AFTER I HEARD THE NOISE, THERE WAS SMOKE COMING FROM UNDER THE HOOD. MY PASSENGER AND I WERE ABLE TO MAKE IT OUT OF THE VEHICLE. WHEN I OPENED THE HOOD, FLAMES JUST EXPLODED FROM UNDER THE HOOD. IN JUST A MATTER OF MIN…

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I WAS TRAVELING UP HORSESHOE BEND (IDAHO). I HEARD A NOISE THAT SOUNDED LIKE A BACKFIRE, BUT TOWARDS THE FRONT. AFTER I HEARD THE NOISE, THERE WAS SMOKE COMING FROM UNDER THE HOOD. MY PASSENGER AND I WERE ABLE TO MAKE IT OUT OF THE VEHICLE. WHEN I OPENED THE HOOD, FLAMES JUST EXPLODED FROM UNDER THE HOOD. IN JUST A MATTER OF MINUTES, MY TRUCK AND 5TH WHEEL WERE ENGULFED IN FLAMES. THE PASSENGER AND I WERE TREATED IN FIRST RESPONDER VEHICLE FOR SMOKE INHALATION.

NHTSA ODI #11361573

92,272 miles · Aug 14, 2020
Air BagsEngineService BrakesFire

MICHAEL WAS CHANGE ODOMETER ENGINE TOTAL MILES TO HAVE WARRANTY FROM DEALER

NHTSA ODI #11349345

60,000 miles · Nov 18, 2019
Engine

STARTED MY 2016 F350 SUPER DUTY 6.7 DIESEL ON A FREEZING MORNING AND DROVE TO WORK. AT LUNCH I STARTED THE VEHICLE AND ABOUT 3 MILES INTO MY DRIVE A SLOW SPEED THE CHECK ENGINE LIGHT CAME ON. I WENT TO A LOCAL AUTO ZONE FOR ENGINE CODE DIAGNOSTICS AND THE READER SHOWED CODE P20BA. THIS CODE INDICATES THERE IS AN ISSUE WITH THE …

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STARTED MY 2016 F350 SUPER DUTY 6.7 DIESEL ON A FREEZING MORNING AND DROVE TO WORK. AT LUNCH I STARTED THE VEHICLE AND ABOUT 3 MILES INTO MY DRIVE A SLOW SPEED THE CHECK ENGINE LIGHT CAME ON. I WENT TO A LOCAL AUTO ZONE FOR ENGINE CODE DIAGNOSTICS AND THE READER SHOWED CODE P20BA. THIS CODE INDICATES THERE IS AN ISSUE WITH THE EMISSIONS DEF SCR FLUID HEATER - EMISSIONS RELATED. I HAVE NOT HAD THE OPPORTUNITY TO TAKE MY VEHICLE TO A FORD DEALER AS THEY ARE COMPLETELY BOOKED FOR SERVICE CALLS. I SEARCHED THE INTERNET AND FOUND A RECALL FOR THIS ISSUE IN PRIOR YEAR MODELS OF THE SAME VEHICLE YEARS 2011-2015. THERE IS NO INDICATION OF A CURRENT RECALL FOR THE 2016 YEAR MODEL SO WILL LIKELY HAVE TO PAY UPWARDS OF $1200 (SEARCH INFORMATION INDICATION) TO GET THIS EMISSION REPAIR COMPLETED ON A VEHICLE WITH ~60K MILES. SINCE THE BODY STYLE AND ENGINE CHANGES FOR THIS FORD SUPER DUTY MODEL DID NOT CHANGE UNTIL 2017 I'M HOPING THIS RECALL WILL BE EXTENDED TO THE 2016 YEAR MODELS AS THIS SEEMS TO BE AN ONGOING ISSUE WITH OTHER OWNERS. THE RECALL I AM REFERRING TO IS FORD CUSTOMER SATISFACTION PROGRAM 18M01. THE ATTACHED PICTURE MILAGE IS NOT REPRESTETATIVE OF THIS VEHICLE, THE VEHICLE HAS ABOUT 60K MILES ON IT. THANKS FOR YOUR CONSIDERATION.

NHTSA ODI #11280852

54,000 miles · Nov 5, 2019
EngineFuel/propulsion SystemUnknown Or Other

THE REDUCTANT HEATER RECALL NEEDS TO EXTEND TO AT LEAST MY 2016 TRUCK. THEY HAVE HAD EXCESSIVE FAILURES. MY LAST TRUCK WAS INCLUDED IN THE RECALL (WARRANTY EXTENSION-PROGRAM 18M01). THIS RECALL WAS GIVEN IN 2018 AND THEY SHOULD HAVE INCLUDED MORE THAN JUST 2012 TO 2015.

NHTSA ODI #11278223

Mileage unknown · Sep 6, 2019
Engine

HAD TRUCK TAKEN IN SEVERAL TIMES REGARDING LOSS OF ANTI FREEZE TOLD THEM EVERY TIME I THOUGHT IT WAS THE INTER OILER. THEY REPLACED OTHER THINGS SAID THEY HAD TO DO AS MANUFACTURERS SAID. AFTER SEVERAL ATTEMPTS WITH NO LUCK. IT FINALLY RAN OUT OF WARRANTY. THEY THEN REPLACED A EGR COOLER AND SAID THAT WAS IT CHARGED ME FOR IT TH…

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HAD TRUCK TAKEN IN SEVERAL TIMES REGARDING LOSS OF ANTI FREEZE TOLD THEM EVERY TIME I THOUGHT IT WAS THE INTER OILER. THEY REPLACED OTHER THINGS SAID THEY HAD TO DO AS MANUFACTURERS SAID. AFTER SEVERAL ATTEMPTS WITH NO LUCK. IT FINALLY RAN OUT OF WARRANTY. THEY THEN REPLACED A EGR COOLER AND SAID THAT WAS IT CHARGED ME FOR IT THREE DAYS LATER THE CONNECTING ROD WENT THROUGH THE SIDE OF THE MOTOR AND BROKE THE CRANK IN SEVERAL PLACES AS THEY SAID IT WAS OUT OF WARRANTY AND TRIED TO SAY I WOULDN'T LEAVE IT WITH THEM LONG ENOUGH THEY WOULD NOT STAND BEHIND ANY OF IT INCLUDING CHARGING ME FOR AN EGR COOLER THAT HAD NOTHING WRONG WITH IT. TOLD ME THEY HAD NO IDEA WHAT HAPPENED TO IT NEVER SEEN ANYTHING LIKE THAT BEFORE. THEY HAD THE HEAD PULLED AND WHAT I SAY WAS VERY EVIDENT THAT ANTIFREEZE HAD FLOOD A CYLINDER AND LOCKED IT UP. CAN'T BELIEVE I AM THE ONLY ONE THIS HAS HAPPENED TO. I DO HAVE PHOTOS AND PARTS IF NEEDED.WAS IN MOTION DATE MOTOR BLEW UP IS APPROXIMATELY CAN GET EXACT IF NEEDED

NHTSA ODI #11253541

Mileage unknown · Sep 6, 2019
EngineSuspension

FORD CALLS IT A DEATH WOBBLE THEY SAY IT'S A COMMON PROBLEM. SAD WHEN DEALERSHIP TELLS YOU THAT. STEERING STABILIZER SEVERAL OTHER PARTS WILL NEED TO BE BOUGHT TO REPAIR THIS PROBLEM. WOBBLE OUT OF CONTROL ON THE HIGHWAY CAN'T UNDERSTAND HOW THEY CAN HAVE SUCH UNSAFE PARTS THAT COULD KILL SEVERAL PEOPLE. SAD!

NHTSA ODI #11253538

53,000 miles · Apr 15, 2019
Engine

TL* THE CONTACT OWNS A 2016 FORD F-350 SD. THE CONTACT STATED THAT THE CHECK ENGINE WARNING INDICATOR KEPT FLASHING. BILL UTTER FORD (4901 S INTERSTATE 35 E, DENTON, TX 76210, (940) 321-7400) DIAGNOSED THAT THE REDUCTANT HEATER AND SENDER ASSEMBLY NEEDED TO BE REPLACED. THE DEALER REPLACED THE PART AND STATED THAT THE VEHICLE WA…

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TL* THE CONTACT OWNS A 2016 FORD F-350 SD. THE CONTACT STATED THAT THE CHECK ENGINE WARNING INDICATOR KEPT FLASHING. BILL UTTER FORD (4901 S INTERSTATE 35 E, DENTON, TX 76210, (940) 321-7400) DIAGNOSED THAT THE REDUCTANT HEATER AND SENDER ASSEMBLY NEEDED TO BE REPLACED. THE DEALER REPLACED THE PART AND STATED THAT THE VEHICLE WAS EXCLUDED FROM FORD'S CUSTOMER SATISFACTION PROGRAM (18M01). THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 53,000.

NHTSA ODI #11196215

45,222 miles · Jun 27, 2018
EngineFuel/propulsion System

TL* THE CONTACT OWNS A 2016 FORD F-350 SD. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO BASIL FORD (1540 WALDEN AVE, BUFFALO, NY 14225, (716) 893-1000) WHERE IT WAS DIAGNOSED THAT THE INCORRECT FUEL WAS PLACED IN THE VEHICLE. THE VEHICLE WAS THEN TOWED TO WASHINGTON FORD (507 WASHINGTON R…

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TL* THE CONTACT OWNS A 2016 FORD F-350 SD. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO BASIL FORD (1540 WALDEN AVE, BUFFALO, NY 14225, (716) 893-1000) WHERE IT WAS DIAGNOSED THAT THE INCORRECT FUEL WAS PLACED IN THE VEHICLE. THE VEHICLE WAS THEN TOWED TO WASHINGTON FORD (507 WASHINGTON RD, WASHINGTON, PA 15301, (724) 223-5100) WHO SPECULATED THAT THERE WAS NO OCTANE IN THE FUEL OR THERE MAY HAVE BEEN WATER OR RUST IN THE FUEL SYSTEM. THE DEALER LATER STATED THAT, WITH FUEL SAMPLES, THEY FOUND METAL SHAVINGS IN THE FUEL SYSTEM AND THE HIGH PRESSURE FUEL PUMP MAY NEED TO BE REPLACED. THE VEHICLE WAS SERVICED BY THE SECOND DEALER, BUT THEY COULD NOT PROVIDE A PERMANENT REMEDY TO REPAIR THE VEHICLE. THE CONTACT WAS AWAITING A RESPONSE FROM THE MANUFACTURER TO DETERMINE IF THE PART WAS AVAILABLE TO PROVIDE TO THE DEALER TO REPAIR THE VEHICLE. THE APPROXIMATE FAILURE MILEAGE WAS 45,222. *TT *DT UPDATED 10/19/18*JB

NHTSA ODI #11104178

35,000 miles · Apr 16, 2018
EngineFuel/propulsion System

TL* THE CONTACT OWNS A 2016 FORD F-350. WHILE DRIVING APPROXIMATELY 70 MPH, 'LOSING POWER' DISPLAYED AND THE VEHICLE STALLED. THE VEHICLE WAS NOT ABLE TO RESTART AND WAS TOWED TO CLASSIC FORD SMITHFIELD (1698 E BOOKER DAIRY RD, SMITHFIELD, NC 27577). THE DEALER DIAGNOSED THE VEHICLE, BUT COULD NOT LOCATE THE CAUSE OF THE FAILURE…

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TL* THE CONTACT OWNS A 2016 FORD F-350. WHILE DRIVING APPROXIMATELY 70 MPH, 'LOSING POWER' DISPLAYED AND THE VEHICLE STALLED. THE VEHICLE WAS NOT ABLE TO RESTART AND WAS TOWED TO CLASSIC FORD SMITHFIELD (1698 E BOOKER DAIRY RD, SMITHFIELD, NC 27577). THE DEALER DIAGNOSED THE VEHICLE, BUT COULD NOT LOCATE THE CAUSE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THE FAILURE WAS DUE TO CONTAMINATED FUEL. THE APPROXIMATE FAILURE MILEAGE WAS 35,000. THE VIN WAS NOT PROVIDED. *TT *DT UPDATED 10/19/18*JB

NHTSA ODI #11088433

4,600 miles · Jul 17, 2017
Engine

AT APPROX. 4600 MILES THE ENGINE STARTED TO SHAKE VIOLENTLY A COUPLE OF MILES AFTER THE EMISSION REGENERATION STARTED. FORD HAS A SERVICE BULLETIN ON THIS ISSUE FOR F350 SUPER DUTY TRUCKS BUILT IN 2016. APPARENTLY THE COMPUTER INCREASES THE FUEL IN ONE SIDE OF THE CYLINDER HEAD IN ORDER TO BURN OFF THE SOOT ON THE EMISSION FIL…

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AT APPROX. 4600 MILES THE ENGINE STARTED TO SHAKE VIOLENTLY A COUPLE OF MILES AFTER THE EMISSION REGENERATION STARTED. FORD HAS A SERVICE BULLETIN ON THIS ISSUE FOR F350 SUPER DUTY TRUCKS BUILT IN 2016. APPARENTLY THE COMPUTER INCREASES THE FUEL IN ONE SIDE OF THE CYLINDER HEAD IN ORDER TO BURN OFF THE SOOT ON THE EMISSION FILTER. THIS CAUSES THE ENGINE TO BACK FIRE CONTINUALLY. THE FIRST TIME IT HAPPENED WE THOUGHT THAT THE EXHAUST FELL OFF IT SOUNDED SO BAD. THE SHAKING GOT TO BE SO BAD THAT WE HAD TO PULL OFF TO THE SIDE OF THE ROAD AND TURN OFF THE ENGINE WHEN IT HAPPENS. THE TRUCK WAS IN THREE TIMES FOR SERVICE AT 5985, 10669 AND 15210. FIRST, FORD DID A SOFTWARE UPDATE. THE SECOND TIME IT WAS IN FOR REPAIR, THE DEALER PULLED OFF THE CYLINDER HEAD AND REPLACED IT. THAT DIDN'T WORK EITHER. NOW, FORD HAS DECIDED TO REPLACE THE ENTIRE ENGINE. IT TAKES ABOUT 5000 MILES FOR THE ISSUE STARTS HAPPENING, SO WE WILL SEE IF THE NEW ENGINE DOES THE SAME THING.

NHTSA ODI #11005832

Official recalls

3

25V572000 · Back Over Prevention: Sensing System: Camera

Sep 3, 2025

Ford Motor Company (Ford) is recalling certain 2015-2019 Lincoln MKC, Mustang, F-350 SD, F-250 SD, F-450 SD, 2015-2017 Lincoln Navigator, Expedition, 2015-2018 Edge, Transit Connect, 2016-2019 F-550 SD, Transit, 2017-2019 Econoline, and 2019 Ranger vehicles. The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse.

Consequence & remedy

Consequence: A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

Remedy: Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner notification letters were mailed January 13, 2026. Ford owners will receive letters in phases, beginning January 2026 and June 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S89. This recall expands previous NHTSA recall number 25V270. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 8, 2025.

22V337000 · Air Bags:frontal:driver Clockspring/spiral Cassette

May 13, 2022

Ford Motor Company (Ford) is recalling certain 2016 Super Duty F-250, F-350, F-450, and F-550 vehicles. Dust may accumulate in the steering wheel clock spring, causing a disconnection in the electrical connection resulting in the driver's air bag not deploying as intended.

Consequence & remedy

Consequence: A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.

Remedy: Dealers will replace the steering wheel clock spring, free of charge. Remedy parts are expected to become available in the 3rd Quarter of 2023. An interim notification letter informing owners of the safety risk was mailed on July 6, 2022. Owner notification letters were mailed July 10, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S35.

16V246000 · Tires:sidewall

Apr 26, 2016

Ford Motor Company (Ford) is recalling certain model year 2016 Ford F-250, F-350, F-450, and F-550 trucks manufactured April 5, 2016, to April 11, 2016. The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture.

Consequence & remedy

Consequence: A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect the tires for damage and replace them as necessary, free of charge. The recall began on May 23, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S17.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE24014 · Sogefi Secondary Diesel Fuel Filter Leak

Opened May 9, 2024 · No close date supplied

Status: open (inferred from source dates) · Fuel System, Diesel; Fuel System, Other:fuel Filter

The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

Additional source detail variants (2)

Fuel System, Diesel

The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

Fuel System, Other:fuel Filter

The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.