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2005 Ford F-350 Sd

Owner reports · Recalls · Investigations

More warning signs than most F-350 Sd years

Owner complaints for the 2005 Ford F-350 Sd are substantially higher than the model-year median of 73.

About this comparison →

When problems were reported

Mileage at the reported incident

198 reports with mileage · 19 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine And Engine Cooling. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 38 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 38 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

8 crash reports8 fire reports4 injury reports

Engine And Engine Cooling complaints

48 reports
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27,900 miles · Sep 3, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THE TEMPERATURE GAUGE INDICATED THAT THE VEHICLE WAS RUNNING HOT. HE DROVE ONTO THE EMERGENCY LANE AND CHECKED THE COOLANT WHICH HE FOUND TO BE VERY LOW. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT…

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TL*THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THE TEMPERATURE GAUGE INDICATED THAT THE VEHICLE WAS RUNNING HOT. HE DROVE ONTO THE EMERGENCY LANE AND CHECKED THE COOLANT WHICH HE FOUND TO BE VERY LOW. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE HEAD GASKET FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AT THE TIME OF THE COMPLAINT. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 28,000. THE FAILURE MILEAGE WAS APPROXIMATELY 27,900. UPDATED 12/02/10 *BF THE HEAD GASKET AND EGR VALVE FAILED. UPDATED 12/07/10*JB UPDATED 12/15/10. *LJ THE CONSUMER STATED THE VEHICLE WAS REPAIRED AT A COST OF $9000. TEN DAYS LATER, THE EXHAUST VALVE DROPPED AND WAS COMPLETELY DESTROYED.

NHTSA ODI #10353663

41,800 miles · Jul 19, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 FORD F350 SUPER DUTY. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 35 MPH, THE ENGINE LOSS COMPLETE POWER WITH THE ENGINE WARNING LIGHT ILLUMINATED. THERE WAS ALSO A BURNING ODOR OF COOLANT. THE CONTACT ALLOWED THE ENGINE TO COOL; AND WAS ABLE TO START THE VEHICLE THE FOLLOWING DAY. THE VEHICLE WAS TAK…

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TL*THE CONTACT OWNS A 2005 FORD F350 SUPER DUTY. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 35 MPH, THE ENGINE LOSS COMPLETE POWER WITH THE ENGINE WARNING LIGHT ILLUMINATED. THERE WAS ALSO A BURNING ODOR OF COOLANT. THE CONTACT ALLOWED THE ENGINE TO COOL; AND WAS ABLE TO START THE VEHICLE THE FOLLOWING DAY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE TECHNICIAN STATED THAT THE FAILURE WAS CONTRIBUTED TO THE EGR VALVES. THE MANUFACTURER WAS NOTIFIED AND STATED THAT THEY THE SERVICE WARRANTY EXCEEDED 30 DAYS OVER THE EXPIRATION AND THEY REFUSED TO HONOR THE REPAIR UNDER THE WARRANTY. AN AUTHORIZED DEALER OFFERED A FIFTEEN PERCENT DISCOUNT TOWARDS THE ESTIMATED REPAIR COST OF THE VEHICLE WHICH WAS APPROXIMATELY $4,000. THE VEHICLE HAD NOT BEEN REPAIRED WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS 41,800. THE VIN WAS UNAVAILABLE.

NHTSA ODI #10344067

58,000 miles · Apr 13, 2010
Engine And Engine Cooling

INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) ON 3/26/10 MY 2005 FORD F350 6.0 DIESEL STARTED SMOKING FROM THE EXHAUST WHILE HAULING HORSES TO A SHOW. I WAS APPROX. 70 MILES FROM HOME. HAD THE TRUCK TOWED INTO MY LOCAL FORD DEALER TO FIND OUT THAT THE EGR VALVE WENT BAD AND ALSO OV…

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INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) ON 3/26/10 MY 2005 FORD F350 6.0 DIESEL STARTED SMOKING FROM THE EXHAUST WHILE HAULING HORSES TO A SHOW. I WAS APPROX. 70 MILES FROM HOME. HAD THE TRUCK TOWED INTO MY LOCAL FORD DEALER TO FIND OUT THAT THE EGR VALVE WENT BAD AND ALSO OVERHEATED MY TURBO. MY TRUCK HAS 58,000 MILES AND I PURCHASED THE ESP 100,000 WARRANTY HOWEVER, THEY SAID MY WARRANTY EXPIRED ON 3/21/10. THE BILL WAS $3900. AND FORD IS NOT COVERING IT. NOW I COME TO FIND OUT THAT THIS HAS BEEN A HUGE ISSUE FOR FORD & THE REPAIRS DON'T SEEM TO HOLD EITHER AS MOST PEOPLE HAVE HAD THIS REOCCUR 2 OR MORE TIMES. THIS WAS NOT A PROBLEM I COULD HAVE PREVENTED IN ANY WAY BUT A PROBLEM WITH THE ENGINE ITSELF. WHAT CAN I DO & IS THERE A RECALL? [XXX] *TR

NHTSA ODI #10325466

95,000 miles · Apr 6, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. THE CONTACT WAS DRIVING AT APPROXIMATELY 40 MPH, WHEN THE VEHICLE COMPLETELY SHUT OFF AND WOULD NOT RESTART. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE HIGH PRESSURE INJECTION SENSOR WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE SENSO…

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TL* THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. THE CONTACT WAS DRIVING AT APPROXIMATELY 40 MPH, WHEN THE VEHICLE COMPLETELY SHUT OFF AND WOULD NOT RESTART. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE HIGH PRESSURE INJECTION SENSOR WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE SENSOR WAS REPLACED AND THE HYDRAULIC PUMP WAS ALSO REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 95,000. THE CURRENT MILEAGE WAS APPROXIMATELY 102,000. UPDATED 11/03/10 *BF UPDATED 11/04/10*JB

NHTSA ODI #10324015

120,000 miles · Mar 23, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 FORD F350 SUPER DUTY. THE CONTACT STARTED THE VEHICLE AND ALLOWED IT TO SIT IDLE WITH THE ENGINE RUNNING FOR SEVERAL MINUTES. WHILE TRAVELING AT SPEEDS OF 10 MPH, THE VEHICLE BEGAN SMOKING, MISFIRING AND THEN IT STALLED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION. THERE WERE NO REPAI…

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TL* THE CONTACT OWNS A 2005 FORD F350 SUPER DUTY. THE CONTACT STARTED THE VEHICLE AND ALLOWED IT TO SIT IDLE WITH THE ENGINE RUNNING FOR SEVERAL MINUTES. WHILE TRAVELING AT SPEEDS OF 10 MPH, THE VEHICLE BEGAN SMOKING, MISFIRING AND THEN IT STALLED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION. THERE WERE NO REPAIRS MADE TO THE VEHICLE WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS 120,000 AND THE CURRENT MILEAGE WAS 122,845.

NHTSA ODI #10321517

158,600 miles · Sep 12, 2008
Engine And Engine Cooling

PULLING OUT OF PARKING AREA INTO MAIN HIGHWAY. ENGINE STALLED ALMOST CAUSING ACCIDENT. EGR COOLER LEAKING FLUID INTO AIR INTAKE CAUSING ENGINE TO STALL. REPLACED EGR COOLER, CLEANED INTAKE SYSTEM. *TR

NHTSA ODI #10241929

56,963 miles · Jul 19, 2008
Engine And Engine Cooling

MY 2005 F350 6.0 DIESEL OVER HEATED, WAS TOLD BY FORD DEALER THAT THE EGR VALVE & EGR COOLER WENT OUT, THEY REPLACED UNDER WARRANTY. ONLY HAVE 56,963 MILES ON TRUCK. WAS ALSO TOLD THAT FORD HAS A LOT OF PROBLEMS WITH THIS. WHY DON'T THEY LET US KNOW ABOUT THIS OR HAVE A RECALL. I WAS ON A MOUNTAIN ROAD AND IT COULD HAVE CAUSED…

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MY 2005 F350 6.0 DIESEL OVER HEATED, WAS TOLD BY FORD DEALER THAT THE EGR VALVE & EGR COOLER WENT OUT, THEY REPLACED UNDER WARRANTY. ONLY HAVE 56,963 MILES ON TRUCK. WAS ALSO TOLD THAT FORD HAS A LOT OF PROBLEMS WITH THIS. WHY DON'T THEY LET US KNOW ABOUT THIS OR HAVE A RECALL. I WAS ON A MOUNTAIN ROAD AND IT COULD HAVE CAUSED AN ACCIDENT WHEN I LOSS POWER. I'VE ALSO HAD THE NHTSA ACTION # EA08007 HAPPEN TO MY TRUCK 2 TIMES NOW. *TR

NHTSA ODI #10234918

20,392 miles · Dec 3, 2007
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. WHILE DRIVING 65 MPH, THE VEHICLE SHUT OFF AND THE INSTRUMENT PANEL LIGHTS ILLUMINATED. THE CONTACT PULLED THE VEHICLE OVER AND IT WAS TOWED TO THE DEALER. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE CONTACT COULD NOT WAIT FOR THE WORK TO BE PERFORMED ON T…

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TL*THE CONTACT OWNS A 2005 FORD F-350 SUPERDUTY. WHILE DRIVING 65 MPH, THE VEHICLE SHUT OFF AND THE INSTRUMENT PANEL LIGHTS ILLUMINATED. THE CONTACT PULLED THE VEHICLE OVER AND IT WAS TOWED TO THE DEALER. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE CONTACT COULD NOT WAIT FOR THE WORK TO BE PERFORMED ON THE VEHICLE AND TRADED IT IN FOR A 2008 MODEL. THE CURRENT AND FAILURE MILEAGES WERE 20,392. UPDATED 12/18/07 *TR

NHTSA ODI #10210710

38,000 miles · Oct 16, 2007
Electrical SystemEngine And Engine Cooling

I HAVE 2005 FORD F350 6.0L DIESEL. TRUCK STALLS ON THE ROAD AND WILL NOT RESTART. I HAD TRUCK TOWED TO FEDUKE FORD 3 TIMES. WILL NOT FIX BECAUSE THEY CAN'T DUPLICATE PROBLEM. ALMOST HAD SERIOUS CRASH WHEN STALLED, TRACTOR TRAILER ALMOST TOOK ME AND FAMILY OUT. FORD HAD RECALL FOR THIS DEFECT. RECALL#-05S34.NHTSA#-05V270000 I …

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I HAVE 2005 FORD F350 6.0L DIESEL. TRUCK STALLS ON THE ROAD AND WILL NOT RESTART. I HAD TRUCK TOWED TO FEDUKE FORD 3 TIMES. WILL NOT FIX BECAUSE THEY CAN'T DUPLICATE PROBLEM. ALMOST HAD SERIOUS CRASH WHEN STALLED, TRACTOR TRAILER ALMOST TOOK ME AND FAMILY OUT. FORD HAD RECALL FOR THIS DEFECT. RECALL#-05S34.NHTSA#-05V270000 I CALLED FORD AND THEY TOLD ME MY VIN# WAS NOT INCLUDED IN RECALL,I TOLD THEM MY TRUCK HAS SAME ISSUE AS RECALL. I NEED HELP. *JB

NHTSA ODI #10205832

49,876 miles · Oct 15, 2007
Engine And Engine Cooling

I HAVE A 2005 FORD 350 SUPERDUTY 6.0 DIESEL TRUCK. I PULL A LARGE 5TH WHEEL UNIT. IT IS WITHIN THE WEIGHT RANGE INDICATED BY FORD. I HAVE INSTALLED A THERMOCOUPLE GAUGE TO MONITOR THE ENGINE EXHAUST TEMPERATURE. I WAS TOLD BY FORD DEALER THAT THE NORMAL EXHAUST GAS TEMPERATURE (EGT) SHOULD BE BETWEEN 750 AND 900 WHILE PULLING T…

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I HAVE A 2005 FORD 350 SUPERDUTY 6.0 DIESEL TRUCK. I PULL A LARGE 5TH WHEEL UNIT. IT IS WITHIN THE WEIGHT RANGE INDICATED BY FORD. I HAVE INSTALLED A THERMOCOUPLE GAUGE TO MONITOR THE ENGINE EXHAUST TEMPERATURE. I WAS TOLD BY FORD DEALER THAT THE NORMAL EXHAUST GAS TEMPERATURE (EGT) SHOULD BE BETWEEN 750 AND 900 WHILE PULLING THE UNIT. UNDER A NOMINAL HILL CLIMB, I NOTED THE EGT NEVER GOT BELOW 1000, EVEN WHEN THE TRANSMISSION SHIFTED TO A LOWER GEAR. IT WAS HARD KEEPING THE EGT UNDER 1400. I HAD TO TRAVEL AT 55 MPH AND IN 4TH GEAR TO MAINTAIN THE 1000 DEGREE TEMPERATURE BOOST WAS BETWEEN 24 AND 28 PSI. NEAR THE TOP OF A CLIMB, THE TURBO HOSE BLEW. THE DEALER SAID IT WAS A DIRTY GATE VALVE OR DIRT IN THE VANES OF THE TURBO. DURING THE VACATION THEY REPLACED THE GATE VALVE AND THE TURBO. AFTER VACATION AND WITHOUT THE 5TH WHEEL ATTACHED, I NOTED THE EGT, UNDER NORMAL STREET DRIVING, RUNS AT 800 TO 1000 DEGREES. IF THIS IS AN INDICATION OF THE ENGINE/TURBO DESIGN, THIS ENGINE IS DOOMED TO FAIL. I BELIEVE FORD SHOULD HAVE KNOWN THESE ISSUES BEFORE THEY SOLD THESE TRUCKS. I KNOW THE TURBO WILL FAIL AGAIN. IF THERE IS RECOURSE, I WOULD LIKE TO KNOW. *JB

NHTSA ODI #10205764

Official recalls

3

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V266000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jun 9, 2005

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Consequence & remedy

Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08007 · Violent Front End Oscillation

Opened Mar 14, 2008 · Closed Mar 31, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (2)

Suspension

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE07057 · Violent Front End Oscillation

Opened Nov 15, 2007 · Closed Mar 14, 2008

Status: closed (inferred from source dates) · Suspension; Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Additional source detail variants (2)

Suspension

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.