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2011 Ford F-250 Sd

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2011 Ford F-250 Sd do not stand out strongly from the model-year median of 89.

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When problems were reported

Mileage at the reported incident

113 reports with mileage · 9 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 47 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 46 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 21 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports2 fire reports4 injury reports

Suspension complaints

46 reports
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28,000 miles · Jun 17, 2014
SteeringSuspension

THIS STARTED IN MARCH 2014. TERRIBLE STEERING WOBBLE (DEATH WOBBLE) AT HIGHWAY SPEED. LAST NIGHT IT WAS HORRIBLE AS I WAS PASSING A CAR ON I-29 ON A BRIDGE AND WE GOT THE WOBBLE AFTER GOING OVER A BRIDGE JOINT. I HAD TO STAB THE BRAKES TO SLOW DOWN AS THE TRUCK STEERING WAS OUT OF MY CONTROL. SEVERAL VEHICLES BEHIND ME ALSO HAD …

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THIS STARTED IN MARCH 2014. TERRIBLE STEERING WOBBLE (DEATH WOBBLE) AT HIGHWAY SPEED. LAST NIGHT IT WAS HORRIBLE AS I WAS PASSING A CAR ON I-29 ON A BRIDGE AND WE GOT THE WOBBLE AFTER GOING OVER A BRIDGE JOINT. I HAD TO STAB THE BRAKES TO SLOW DOWN AS THE TRUCK STEERING WAS OUT OF MY CONTROL. SEVERAL VEHICLES BEHIND ME ALSO HAD TO NAVIGATE AROUND ME AS I TRIED TO TURN THE VEHICLE TO THE SHOULDER. THIS TRUCK IS DANGEROUS AT HIGHWAY SPEED! THIS HAS HAPPENED SEVERAL TIMES WHILE GOING DOWN THE INTERSTATE. I'M SCARED TO DRIVE THE TRUCK ANYWHERE BUT AROUND CITY STREETS. TO MY KNOWLEDGE THIS IS A VERY COMMON PROBLEM WITH ALL SUPER DUTY TRUCKS WITH A STRAIGHT FRONT AXLE AND COIL SPRINGS. I WANT FORD TO ADMIT THERE IS A PROBLEM AND FIX THESE ISSUES. IT'S A FIXABLE ISSUE THAT THEY WON'T ADDRESS. FOR $50,000 I DON'T THINK I SHOULD HAVE TO PAY FOR THEIR ENGINEERING GEOMETRY BLUNDER. *TR

NHTSA ODI #10598767

78,500 miles · Feb 25, 2014
EnginePower TrainSuspension

THE 6.7 CID DIESEL ENGINE DRIVEN VACUUM PUMP SUDDENLY BEGINS LEAKING MOTOR OIL. FAILURE OF THIS PUMP WILL AFFECT 4 WHEEL DRIVE SYSTEMS INCLUDING AUTO LOCKING HUBS AND ALL INTERIOR CLIMATE CONTROLS. LOSS OF MOTOR OIL COULD CAUSE ENGINE FAILURE. FAILURE OF 4 WHEEL DRIVE SYSTEM DURING ADVERSE WEATHER COULD RESULT IN A VEHICLE CRASH…

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THE 6.7 CID DIESEL ENGINE DRIVEN VACUUM PUMP SUDDENLY BEGINS LEAKING MOTOR OIL. FAILURE OF THIS PUMP WILL AFFECT 4 WHEEL DRIVE SYSTEMS INCLUDING AUTO LOCKING HUBS AND ALL INTERIOR CLIMATE CONTROLS. LOSS OF MOTOR OIL COULD CAUSE ENGINE FAILURE. FAILURE OF 4 WHEEL DRIVE SYSTEM DURING ADVERSE WEATHER COULD RESULT IN A VEHICLE CRASH OR LOSS OF CONTROL. RESEARCH INDICATES MULTIPLE FAILURES OF THIS PART, INDICATING A SYSTEMIC FAILURE. *TR

NHTSA ODI #10565778

88,000 miles · Jan 28, 2014
SteeringSuspension

WHILE DRIVING AROUND 50-60 MPH AND GOING OVER A COUPLE OF SMALL BUMPS THE TRUCK STARTED SHAKING VIOLENTLY. I HAD TO SLOW DOWN ON THE FREEWAY TO ABOUT 35 FOR THE SHAKING TO STOP. IT HAS HAPPENED TWICE IN A WEEK. AFTER READING ALL THE COMPLAINTS ON SEVERAL WEBSITES AND SEEING THE YOUTUBE VIDEO I DECIDED TO FILE THE COMPLAINT. I WI…

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WHILE DRIVING AROUND 50-60 MPH AND GOING OVER A COUPLE OF SMALL BUMPS THE TRUCK STARTED SHAKING VIOLENTLY. I HAD TO SLOW DOWN ON THE FREEWAY TO ABOUT 35 FOR THE SHAKING TO STOP. IT HAS HAPPENED TWICE IN A WEEK. AFTER READING ALL THE COMPLAINTS ON SEVERAL WEBSITES AND SEEING THE YOUTUBE VIDEO I DECIDED TO FILE THE COMPLAINT. I WILL BE GOING TO THE DEALERSHIP NEXT WEEK. *TR

NHTSA ODI #10561944

32,600 miles · Dec 24, 2013
SteeringSuspension

I GET A VIOLENT SHAKE OR WOBBLE FROM FRONT END WHEN I HIT SMALL TO LARGE BUMPS IN THE ROAD. I HAVE CHECKED TIRE PRESSURE AND FRONT END PARTS. NOTHING HAS BEEN WRONG OR ABNORMAL. I RESEARCHED A BIT AND FOUND THIS TO BE A COMMON PROBLEM WITH THESE TRUCKS. *TR

NHTSA ODI #10557185

23,000 miles · Nov 1, 2013
SteeringSuspensionWheels

AS I WAS DRIVING ON A ROAD AT A SPEED THAT WAS GREATER THAN 50 MPH I HIT A BUMP IN THE ROAD. THE FRONT END OF THE TRUCK AND THE STEERING WHEEL BEGAN TO SHAKE SO VIOLENTLY THAT I THOUGHT THEY WERE GOING TO FALL OFF. THIS HAD HAPPENED BEGINNING AROUND LATE NOVEMBER EARLY DECEMBER OF 2012. IT DID IT SEVERAL MORE TIMES AND I CON…

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AS I WAS DRIVING ON A ROAD AT A SPEED THAT WAS GREATER THAN 50 MPH I HIT A BUMP IN THE ROAD. THE FRONT END OF THE TRUCK AND THE STEERING WHEEL BEGAN TO SHAKE SO VIOLENTLY THAT I THOUGHT THEY WERE GOING TO FALL OFF. THIS HAD HAPPENED BEGINNING AROUND LATE NOVEMBER EARLY DECEMBER OF 2012. IT DID IT SEVERAL MORE TIMES AND I CONTACTED THE DEALER ABOUT THIS PROBLEM. THE TRUCK WAS SERVICED AND NOTHING IN THE FRONT END WAS FOUND TO BE DAMAGED AND IT WAS RECOMMENDED THAT I REPLACE THE TIRES ON THE TRUCK. THE TIRES WERE REPLACED AND THE TRUCK HAS BEEN FINE FOR THE PAST YEAR. ON 10/30/13 I AGAIN WAS DRIVING THE TRUCK AT A SPEED GREATER THAN 50 MPH AND HIT A BUMP IN THE ROAD AND THE FRONT END AGAIN BEGAN TO SHAKE VIOLENTLY. I HAVE BEEN PIN THIS SHAKING DOWN TO THE FOLLOWING CONDITIONS. IT WILL SHAKE IF YOU ARE DRIVING AT HIGHWAY SPEEDS, YOU HIT A BUMP IN THE ROAD (THIS BUMP DOES NOT HAVE TO BE BIG IT COULD BE AS SIMPLE AS DRIVING FROM THE ROADWAY ONTO A BRIDGE DECK) THE FRONT END WILL BEGIN TO SHAKE AND VERY QUICKLY GET VIOLENT. THE ONLY WAY TO STOP IT FROM SHAKING IS TO SLOW THE VEHICLE DOWN TO A SPEED THAT IS LESS THAN HIGHWAY SPEED WHICH WILL CAUSE THE VIBRATION TO STOP AND YOU CAN THEN RETURN TO HIGHWAY SPEEDS. THIS HAS HAPPENED SEVERAL TIMES AND I DO NOT HAVE THE EXACT DATES THAT IT OCCURRED PRIOR TO CHANGING THE TIRES. HOWEVER IT IS BEGINNING AGAIN AND THE FIRST TIME WAS ON THE 30TH OF OCTOBER 2013. *TR

NHTSA ODI #10550503

60,000 miles · Oct 8, 2013
SteeringSuspension

WHILE DRIVING ABOUT 60 MPH, SOMETIMES LESS, CHANGING PAVEMENT FROM SEMI SMOOTH TO KIND OF ROUGH, MY F250SD BEGINS SHAKING VIOLENTLY. SO SEVERE I ALMOST LOSE CONTROL. I HAVE BEEN LUCKY ENOUGH TO NOT HAVE OR CAUSE AN ACCIDENT. THIS SHAKING LAST UNTIL I LET OFF OF THE ACCELERATOR WHILE TRYING TO KEEP MY VEHICLE BETWEEN THE LINES…

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WHILE DRIVING ABOUT 60 MPH, SOMETIMES LESS, CHANGING PAVEMENT FROM SEMI SMOOTH TO KIND OF ROUGH, MY F250SD BEGINS SHAKING VIOLENTLY. SO SEVERE I ALMOST LOSE CONTROL. I HAVE BEEN LUCKY ENOUGH TO NOT HAVE OR CAUSE AN ACCIDENT. THIS SHAKING LAST UNTIL I LET OFF OF THE ACCELERATOR WHILE TRYING TO KEEP MY VEHICLE BETWEEN THE LINES AND HAVING TRAFFIC STAY FAR BEHIND WHEN IT FINALLY REGAINS CONTROL. THIS NOT ONLY HAPPENS AT 60 - 70 MPH BUT EVEN SOMETIMES AT 30 MPH IF YOU ARE DRIVING ON ROUGH PAVEMENT. WHEN YOU ARE DRIVING ON THE INTERSTATE AND THIS VIOLENT SHAKING STARTS, IT CAN BE EXTREMELY DANGEROUS FOR YOU AND ALL OTHER DRIVERS NEAR. I HAVE CHANGED SHOCKS, BALANCED FRONT END, TIGHTENED SUSPENSION AND ANYTHING ELSE TO DO WITH A FRONT END AND I STILL HAVE NOT SOLVED THE PROBLEM. *TR

NHTSA ODI #10547194

32,000 miles · Sep 9, 2013
SteeringSuspension

MY TRUCK IS A 2011 FORD F-250 SD DIESEL. DEATH WOBBLE. THE FIRST TIME I WAS TRAVELING ON A STREET AND HIT A BUMP AT ABOUT 45 MPH. THE FRONT END STARTED TO SHIMMY TO THE POINT I HAD TO SLOW ALMOST TO A STOP TO GAIN CONTROL. THIS HAS HAPPENED AT LEAST 5 MORE TIMES ON THE HIGHWAY AT SPEEDS OF 60 MPH, I HAD TO SLOW TO AT LEAST 25-3…

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MY TRUCK IS A 2011 FORD F-250 SD DIESEL. DEATH WOBBLE. THE FIRST TIME I WAS TRAVELING ON A STREET AND HIT A BUMP AT ABOUT 45 MPH. THE FRONT END STARTED TO SHIMMY TO THE POINT I HAD TO SLOW ALMOST TO A STOP TO GAIN CONTROL. THIS HAS HAPPENED AT LEAST 5 MORE TIMES ON THE HIGHWAY AT SPEEDS OF 60 MPH, I HAD TO SLOW TO AT LEAST 25-30 MPH TO GAIN CONTROL OF THE TRUCK WHILE OTHER VEHICLES ARE STILL TRAVELING AT THE POSTED HIGHWAY SPEED. I HAVE CHANGED THE STEERING STABILIZER, ALL FOUR SHOCKS AND HAD THE TIRES ROTATED AND BALANCED. I HAVE HAD TWO MECHANICS LOOK AT THE FRONT END. THEY BOTH HAVE SAID THE FRONT END IS TIGHT AND HAS NO PROBLEMS THAT THEY CAN SEE. MY TRUCK ONLY HAS 41000 MILES ON IT TO DATE. *TR

NHTSA ODI #10542733

9,012 miles · Aug 28, 2013
SuspensionCrashInjury

2011 F -250 SD4X4 HAD 08 KING RANCH NEVER A PROB IN 87K MILES.THE 11 IS DANGEROUS!!!!!!!!! THIS TRUCK WILL BE DOING FINE ON THE ROAD, HIT A BUMP OR ROUGH SPOT IN THE ROAD AND TRUCK GOES INTO (DEATH WOBBLE MODE ) THE WHOLE TRUCK STARTS BOUNCING AND SHAKING AND VILOENTLY WOBBLING. HAVE HAD IT BACK TO FORD STORE 4 TIMES. THEY R…

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2011 F -250 SD4X4 HAD 08 KING RANCH NEVER A PROB IN 87K MILES.THE 11 IS DANGEROUS!!!!!!!!! THIS TRUCK WILL BE DOING FINE ON THE ROAD, HIT A BUMP OR ROUGH SPOT IN THE ROAD AND TRUCK GOES INTO (DEATH WOBBLE MODE ) THE WHOLE TRUCK STARTS BOUNCING AND SHAKING AND VILOENTLY WOBBLING. HAVE HAD IT BACK TO FORD STORE 4 TIMES. THEY REPLACED STEERING STABLIZER SHOCKS AND BALL JOINTS AT MY EXPENSE DUH!!! FIRST 3 TIMES THEY COULDNT FIND ANYTHING WRONG.IT KEPT DOIN IT . I TOOK IT BACK AND THEY DID THE REPAIRS I STATED. WELL I THOUGHT IT WAS FIXED ...WRONG, 22 MILES AFTER REPAIR IT DID IT AGAIN IN A CURVE,, I COULDNT CONTROL THE WOBBLE AND ENDED UP GOIN THRU A FENCE INTO A FIELD..HAVE TERRIBLE CUT ON LEGS AND FACE....FILED LAWSUIT YESTERDAY..WILL KEEP YOU POSTED...FORD HAS A MAJOR ENGINEERING PROB. THEY CONTINUE TO IGNORE,,,I INTEND TO GET THEIR ATTN,,,,,JC *TT

NHTSA ODI #10537757

6,000 miles · Aug 14, 2013
SteeringSuspension

AFTER DRIVING OVER A SERIES OF SMALL BUMPS IN THE ROAD ON THE HIGHWAY THE FRONT END OF THE TRUCK SHOOK VIOLENTLY, SEVERE SHAKING/ VIBRATION. I HAD TO DECELERATE TO APPROXIMATELY 40-45 MPG TO STOP THE VIOLENT SHAKING. THIS HAS HAPPENED 4 TIMES SINCE THAT TIME. I HAD THE TRUCK SERVICED FOR THE PROBLEM AND IT HAS HAPPENED ONCE S…

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AFTER DRIVING OVER A SERIES OF SMALL BUMPS IN THE ROAD ON THE HIGHWAY THE FRONT END OF THE TRUCK SHOOK VIOLENTLY, SEVERE SHAKING/ VIBRATION. I HAD TO DECELERATE TO APPROXIMATELY 40-45 MPG TO STOP THE VIOLENT SHAKING. THIS HAS HAPPENED 4 TIMES SINCE THAT TIME. I HAD THE TRUCK SERVICED FOR THE PROBLEM AND IT HAS HAPPENED ONCE SINCE BEING SERVICED. *TR

NHTSA ODI #10535315

49,000 miles · Mar 18, 2013
SteeringSuspension

TRAVELED OVER A MINOR ROAD IMPERFECTION IMMEDIATELY THE TRUCK BECAME UNCONTROLLABLE IT FELT AS THOUGH ALL FOUR TIRES BLEW. PULLED TO THE SIDE OF THE ROAD AND CHECKED TIRES AND SUSPENSION, NOT FINDING ANYTHING I QUESTIONED MY SANITY AND PROCEEDED UP THE ROAD WITHIN A FEW MINUTES I AGAIN TRAVELED OVER A MINOR ROAD IMPERFECTION ONC…

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TRAVELED OVER A MINOR ROAD IMPERFECTION IMMEDIATELY THE TRUCK BECAME UNCONTROLLABLE IT FELT AS THOUGH ALL FOUR TIRES BLEW. PULLED TO THE SIDE OF THE ROAD AND CHECKED TIRES AND SUSPENSION, NOT FINDING ANYTHING I QUESTIONED MY SANITY AND PROCEEDED UP THE ROAD WITHIN A FEW MINUTES I AGAIN TRAVELED OVER A MINOR ROAD IMPERFECTION ONCE AGAIN THE TRUCK IMMEDIATELY BECAME EXTREMELY DIFFICULT TO CONTROL. I PULLED TO THE SIDE OF THE ROAD AND CALLED FOR A TOW TRUCK. THE FORD DEALER ADVISES ME THAT THE BUSHINGS AND OTHER COMPONENTS RELATED TO THE STEERING STABILIZER NEED TO BE REPLACED AT A COST OF $700. I MADE THE TECHNICIAN AWARE THAT MY PROBLEM IS SIMILAR TO MANY OTHER INTERNET DOCUMENTED INCIDENTS INVOLVING FORD STEERING COMPONENTS AND THAT I RECENTLY RECEIVED A LETTER FROM A LEMON LAW ATTORNEY CITING THIS VERY SAME CONDITION. FORD WILL OFFER NO ASSISTANCE. *TR

NHTSA ODI #10503507

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

RQ14005 · Vehicle Commanded Engine Shutdown

Opened Jan 13, 2015 · Closed Mar 15, 2016

Status: closed (inferred from source dates) · Electrical System:software; Engine; Engine And Engine Cooling:engine:diesel; Engine And Engine Cooling:exhaust System; Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Additional source detail variants (5)

Electrical System:software

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:engine:diesel

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.