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2005 Ford F-250 Sd

Owner reports · Recalls · Investigations

More warning signs than most F-250 Sd years

Owner complaints for the 2005 Ford F-250 Sd are substantially higher than the model-year median of 89.

About this comparison →

When problems were reported

Mileage at the reported incident

269 reports with mileage · 26 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports6 fire reports8 injury reports

What owners actually said

295 reports
22,000 miles · May 5, 2011
Steering

FRONT ENDS STARTS TO WOBBLE STEERING WHEEL JERKS, IF HANDS AREN'T TIGHT ON STEERING WHEEL COULD PULL YOU OFF ROAD OR INTO ONCOMING TRAFFIC, ANYTIME YOU HIT UNEVEN ROAD OR BUMPY ROAD, TO CORRECT SLOW SPEED WAY DOWN IT WILL STRAIGHTEN UP. *TR

NHTSA ODI #10399282

85,000 miles · Mar 25, 2011
Fuel System, Diesel

TL* THE CONTACT OWNS A 2005 FORD F250 SD. WHILE DRIVING AT ANY SPEED, THE CONTACT STATED THAT THE VEHICLE WOULD STALL WITHOUT WARNING. THE VEHICLE WAS NO LONGER UNDER WARRANTY AND HAD NO RELATED RECALLS SO THE DEALER WAS UNABLE TO PROVIDE ANY ASSISTANCE. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS T…

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TL* THE CONTACT OWNS A 2005 FORD F250 SD. WHILE DRIVING AT ANY SPEED, THE CONTACT STATED THAT THE VEHICLE WOULD STALL WITHOUT WARNING. THE VEHICLE WAS NO LONGER UNDER WARRANTY AND HAD NO RELATED RECALLS SO THE DEALER WAS UNABLE TO PROVIDE ANY ASSISTANCE. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO REPLACED THE FICM. THE CURRENT MILEAGE WAS 88,000 AND THE FAILURE MILEAGE WAS 85,000. UPDATED 04/06/11*LJ

NHTSA ODI #10392898

32,000 miles · Mar 5, 2011
Power Train

TRUCK EQUIPPED WITH SNOW PREP PACKAGE. REVERSE FAILED WHILE PLOWING. TRANSMISSION NEEDED TO BE REBUILT FOR OVER $2,500, MECHANIC SAID THE CASE HAD A CRACK IN IT AND THE SNAP RING/REVERSE PLANETARY FAILED. RESEARCH ONLINE SHOWS THIS IS A KNOWN ISSUE: "CUSTOMER SATISFACTION PROGRAM 05B27". THE FORD DEALER I BOUGHT IT FROM CLOS…

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TRUCK EQUIPPED WITH SNOW PREP PACKAGE. REVERSE FAILED WHILE PLOWING. TRANSMISSION NEEDED TO BE REBUILT FOR OVER $2,500, MECHANIC SAID THE CASE HAD A CRACK IN IT AND THE SNAP RING/REVERSE PLANETARY FAILED. RESEARCH ONLINE SHOWS THIS IS A KNOWN ISSUE: "CUSTOMER SATISFACTION PROGRAM 05B27". THE FORD DEALER I BOUGHT IT FROM CLOSED, I WILL BE CONTACTING FORD CORPORATE OFFICES FOR A RESOLUTION.

NHTSA ODI #10388408

82,000 miles · Mar 4, 2011
Fuel System, Diesel

2005 FORD F250 SUPERDUTY, WITH 6.0L POWERSTROKE DIESEL ENGINE. OWNED SINCE NEW. TRUCK CURRENTLY HAS 89,700 MILES ON ORIGINAL ENGINE. HAD TRUCK IN FOR SERVICE IN MAY 2010. HAD MAJOR ENGINE WORK DONE, TO INCLUDE NEW HEAD GASKET, EGR COOLER, OIL/FILTER CHANGE, AND FUEL FILTERS CHANGED. IN EARLY OCTOBER, BEGAN EXPERIENCING ISSU…

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2005 FORD F250 SUPERDUTY, WITH 6.0L POWERSTROKE DIESEL ENGINE. OWNED SINCE NEW. TRUCK CURRENTLY HAS 89,700 MILES ON ORIGINAL ENGINE. HAD TRUCK IN FOR SERVICE IN MAY 2010. HAD MAJOR ENGINE WORK DONE, TO INCLUDE NEW HEAD GASKET, EGR COOLER, OIL/FILTER CHANGE, AND FUEL FILTERS CHANGED. IN EARLY OCTOBER, BEGAN EXPERIENCING ISSUE WHERE TRUCK WOULD RUN VERY ROUGH FOR THE FIRST MILE OR FIRST 5 MINUTES, WHICHEVER CAME FIRST. AFTER THIS, THE ENGINE WOULD RUN FINE, UNLESS IT HAD BEEN SITTING AND GOT COLD. IN NOVEMBER, HAD VEHICLE BACK TO DEALER ASKING THEM TO DIAGNOSE THIS PROBLEM. THEY SAID THAT PER THEIR DIAGNOSTIC EQUIPMENT, I HAD AN UNDERPERFORMING FUEL PUMP, AND TWO(2) BAD INJECTORS. THEIR RECOMMENDATION: REPLACE FUEL PUMP AND FILTERS, AS WELL AS REPLACE ALL FOUR(4) INJECTORS ON THE ONE SIDE WHERE THEY IDENTIFIED THE PROBLEM. COST FOR REPAIRS, IN EXCESS OF $2100. I DECLINED THE REPAIR, AND HAVE CONTINUED TO DRIVE THE VEHICLE, DESPITE ROUGH RUNNING FIRST THING IN MORNING. TODAY, AFTER ONLY 13,000 MILES, I TOOK THE TRUCK TO A VALVOLINE SHOP TO HAVE THE OIL/FILTER CHANGED, AS WELL AS THE FUEL FILTERS. THE TECHNICIAN CALLED ME OVER AND SHOWED ME THAT THERE WAS A SIGNIFICANT NUMBER OF RUSTY METAL FLAKES IN THE MAIN FUEL FILTER REMOVED FROM THE FUEL PUMP. MY BEST GUESS IS THAT THERE WAS AT LEAST A FULL TEASPOON FULL OF METAL FLAKES THAT WERE VISIBLE, AND THAT DOES NOT INCLUDE ANY SEDIMENT THAT HAD ALREADY ESCAPED THE REMOVED FILTER. I HAVE READ IN NUMEROUS LOCATIONS, INCLUDING THIS SITE, WHERE FORD TRUCK OWNERS, ESPECIALLY THOSE FROM 2003-2005, ARE COMPLAINING ABOUT THE GAS TANKS IN THESE VEHICLES DELAMINATING AND CAUSING ALUMINUM OR RUSTY FLAKES TO BE PROPELLED THROUGH THE FUEL SYSTEM, IMPEDING THE FUEL FLOW, AND DAMAGING THE FUEL PUMP AND FUEL INJECTORS. THIS APPEARS TO BE THE CASE WITH MY VEHICLE. I DO HAVE A PHOTO AVAILABLE, AND CAN PROVIDE AN AFFADAVIT FROM THE FOLKS AT VALVOLINE. PLEASE ASSIST. *TR

NHTSA ODI #10386506

86,000 miles · Feb 26, 2011
Fuel System, Diesel

MY 2005 FORD F250 DIESEL TRUCK STARTED HAVING PROBLEMS 2 WEEKS AFTER WARRANTY WENT OUT. THE STC(SNAP-TO-CONNECT) FITTING IN THE HIGH PRESSURE OIL PUMP(HPOP) HAS WENT OUT. IN THE STC FITTING AN O-RING BLOWS IN ALL THE 2005-2007 VEHICLES WHICH WHEN ENGINE IS WARM, IT WILL NOT START. AND MUST COOL DOWN IN ORDER TO START. FORD KNOWS…

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MY 2005 FORD F250 DIESEL TRUCK STARTED HAVING PROBLEMS 2 WEEKS AFTER WARRANTY WENT OUT. THE STC(SNAP-TO-CONNECT) FITTING IN THE HIGH PRESSURE OIL PUMP(HPOP) HAS WENT OUT. IN THE STC FITTING AN O-RING BLOWS IN ALL THE 2005-2007 VEHICLES WHICH WHEN ENGINE IS WARM, IT WILL NOT START. AND MUST COOL DOWN IN ORDER TO START. FORD KNOWS OF THE PROBLEM AND HAS PUT TOGETHER A REPLACEMENT FOR $60. THE LABOR IS AN ADDITIONAL $1740. I CANNOT AFFORD THIS, PLEASE HELP ME. *TR

NHTSA ODI #10384622

82,000 miles · Feb 22, 2011
Steering

TL*THE CONTACT OWNS A 2005 FORD F250 SUPER DUTY. WHILE DRIVING ABOVE 60 MPH, THE CONTACT NOTICED THAT THERE WAS VIBRATION IN THE FRONT WHEEL, CAUSING THE VEHICLE TO SHAKE EXCESSIVELY. THE VIBRATION WAS CONSISTENT AND WOULD OCCUR EACH TIME THE VEHICLE WAS IN USE. ALSO, AS THE CONTACT WOULD INCREASE THE SPEED, IT SEEMED IMPOSSIBLE…

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TL*THE CONTACT OWNS A 2005 FORD F250 SUPER DUTY. WHILE DRIVING ABOVE 60 MPH, THE CONTACT NOTICED THAT THERE WAS VIBRATION IN THE FRONT WHEEL, CAUSING THE VEHICLE TO SHAKE EXCESSIVELY. THE VIBRATION WAS CONSISTENT AND WOULD OCCUR EACH TIME THE VEHICLE WAS IN USE. ALSO, AS THE CONTACT WOULD INCREASE THE SPEED, IT SEEMED IMPOSSIBLE TO CONTROL THE VEHICLE. THE DEALER INFORMED THE CONTACT THAT THEY WERE AWARE OF THE ISSUE AND THAT A TECHNICAL SERVICE BULLETIN WAS ISSUED. THE CONTACT DID NOT INFORM THE MANUFACTURER AND THE VEHICLE WAS NOT REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 82,000.

NHTSA ODI #10384029

114,356 miles · Feb 15, 2011
Electrical System

TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY. WHILE DRIVING APPROXIMATELY 40 MPH THE VEHICLE STALLED. UPON RESTARTING THE VEHICLE THE CONTACT WAS ABLE TO CONTINUE DRIVING. THE FAILURE RECURRED INTERMITTENTLY. THE MANUFACTURER AND AUTHORIZED DEALER WERE NOTIFIED AND THE CONTACT WAS TOLD THAT THE VEHICLE WAS NOT INCLUDED IN …

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TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY. WHILE DRIVING APPROXIMATELY 40 MPH THE VEHICLE STALLED. UPON RESTARTING THE VEHICLE THE CONTACT WAS ABLE TO CONTINUE DRIVING. THE FAILURE RECURRED INTERMITTENTLY. THE MANUFACTURER AND AUTHORIZED DEALER WERE NOTIFIED AND THE CONTACT WAS TOLD THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 05V270000 (ELECTRICAL SYSTEM:WIRING). THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 114,356.

NHTSA ODI #10382755

55,000 miles · Jan 4, 2011
Electrical System

I HAVE A 2005 FORD F-250 6.0 DIESEL PURCHASED IN FEBRUARY 2005. OVER THE LAST YEAR OR SO THE TRUCK HAS INTERMITTENT LOSS OF POWER. THIS MOSTLY OCCURS DURING TAKE OFF FROM A STOP. IT HAS RESULTED IN SEVERAL NEAR CRASHES DUE TO FALTERING IN THE MIDDLE OF AN INTERSECTION. THE NHTSA HAS A RECALL FOR THIS ISSUE (05V270000) WHICH FORD…

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I HAVE A 2005 FORD F-250 6.0 DIESEL PURCHASED IN FEBRUARY 2005. OVER THE LAST YEAR OR SO THE TRUCK HAS INTERMITTENT LOSS OF POWER. THIS MOSTLY OCCURS DURING TAKE OFF FROM A STOP. IT HAS RESULTED IN SEVERAL NEAR CRASHES DUE TO FALTERING IN THE MIDDLE OF AN INTERSECTION. THE NHTSA HAS A RECALL FOR THIS ISSUE (05V270000) WHICH FORD ACKNOWLEDGES. FORD HOWEVER REFUSES TO COVER THE REPAIRS FOR THIS BECAUSE MY VIN IS OUTSIDE OF THE VIN SPECIFIC RECALL. EVEN THOUGHT THIS RECALL EFFECTS MY VEHICLE'S MODEL YEAR AND TROUBLE CODE. *TR

NHTSA ODI #10374061

116,325 miles · Dec 13, 2010
Power Train

I PULLED INTO MY SHOP AND WAS ON CELL PHONE WHEN A PERSON CAME UP YELLING (VERY UPSET) AT ME THAT I ALMOST MADE THEM CRASH,THEY SAID THAT THEY WERE FOLLOWING ME DOWN THE MOUNTAIN AND MY TRUCK SPRAYED THEM WITH TRANSMISSION FLUID AND HE TRIED TO CLEAR HIS WINDSHIELD, BUT THE WIPERS JUST SMEARED IT, I SAID I DIDN'T KNOW TRANS WAS …

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I PULLED INTO MY SHOP AND WAS ON CELL PHONE WHEN A PERSON CAME UP YELLING (VERY UPSET) AT ME THAT I ALMOST MADE THEM CRASH,THEY SAID THAT THEY WERE FOLLOWING ME DOWN THE MOUNTAIN AND MY TRUCK SPRAYED THEM WITH TRANSMISSION FLUID AND HE TRIED TO CLEAR HIS WINDSHIELD, BUT THE WIPERS JUST SMEARED IT, I SAID I DIDN'T KNOW TRANS WAS LEAKING AND SAID MY APOLOGIES. I GOT OUT AND NOTICED A PUDDLE UNDER MY TRANSMISSION. IT LOOKED LIKE MY PAN GASKET WAS LEAKING, REMOVED AND REPLACED MY PAN GASKET FILLED WITH OIL , STARTED TRUCK NOTHING WAS LEAKING THEN WENT TO GO HOME PUT IT IN REVERSE AND LEFT A LARGE STREAK OF OIL IN FRONT OF ME, SHUT DOWN TRUCK TRANS FLUID WAS JUST PORING OUT OF IT, LOOKED LIKE COOLER LINE WAS SPRAYING AND LEAKING, REPLACED FERAL, FILLED AGAIN, RAN TRUCK FOUND TO BE LEAKING FROM TRANS HOUSING. DID RESEARCH ONLINE FOUND THAT FORD WAS HAVING PROBLEMS WITH THIS TRANSMISSION 04 THRU 06, PLEASE SEE ATTACHED LINKS HTTP://WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2005/FORD/F250/AUTOMATIC+TRANSMISSION , HTTP://WWW.ABOUTAUTOMOBILE.COM/COMPLAINT/2005/FORD/F-250+SUPERDUTY/AUTOMATIC+TRANSMISSION . AS YOU CAN SEE THIS IS A PROBLEM THAT FORD HAS ISSUED A SERVICE BULLETIN FOR BUT IS TELLING EVERY ONE THAT IT IS NOT A PROBLEM. I CALLED MY DEALER I BROUGHT THE VEHICLE FORM THEY TOLD ME TO CONTACT THE FACTORY AND THEY SAID I AN ON MY OWN. AS THE SERVICE BULLETIN STATED IN THE SECOND ATTACHMENT THE TRANSMISSIONS WERE DOING THIS AT 90,000 TO 120,000 MILES, LOL AND BEHOLD MINE WENT AT 116,000. I FEEL FORD IS MORE THAN AWARE OF THE PROBLEM AND SHOULD BE HELD RESPONSIBLE AND A RECALL SHOULD BE PUT IN PLACE, THIS IS AND ONGOING PROBLEM WHICH THEY ARE DENYING. GOD FORBID THAT THIS SHOULD HAPPEN ON A HIGHWAY AND THE TRANSMISSION LOCKS UP, THEN THERE WILL BE FATALITIES INVOLVED OR MAYBE THIS HAS ALL READY HAS HAPPENED .

NHTSA ODI #10371323

37,000 miles · Dec 7, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 FORD F250 SD. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT STATED THAT ANTI-FREEZE WAS LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE EGR COOLER FAILED AND WOULD NEED TO BE REPLACED. T…

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TL* THE CONTACT OWNS A 2005 FORD F250 SD. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT STATED THAT ANTI-FREEZE WAS LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE EGR COOLER FAILED AND WOULD NEED TO BE REPLACED. THE CONTACT DID NOT INFORM THE MANUFACTURER OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS APPROXIMATELY 39,000 AND THE FAILURE MILEAGE WAS APPROXIMATELY 37,000.

NHTSA ODI #10369551

Official recalls

3

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V266000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jun 9, 2005

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Consequence & remedy

Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08007 · Violent Front End Oscillation

Opened Mar 14, 2008 · Closed Mar 31, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (2)

Suspension

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE07057 · Violent Front End Oscillation

Opened Nov 15, 2007 · Closed Mar 14, 2008

Status: closed (inferred from source dates) · Suspension; Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Additional source detail variants (2)

Suspension

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.