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2005 Ford F-250 Sd

Owner reports · Recalls · Investigations

More warning signs than most F-250 Sd years

Owner complaints for the 2005 Ford F-250 Sd are substantially higher than the model-year median of 89.

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When problems were reported

Mileage at the reported incident

269 reports with mileage · 26 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 118 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 67 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports6 fire reports8 injury reports

Engine And Engine Cooling complaints

37 reports
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102,234 miles · Apr 21, 2014
EngineEngine And Engine Cooling

LOSING WATER AND OIL FROM EXHAUST, WHITE SMOKE. VEHICLE LOSING COOLANT FROM EXHAUST PIPE. HARD START. ACTS LIKE HIGH PRESSURE OIL, BLOWS LOTS OF WHITE SMOKE OUT OF EXHAUST. INSTALLED IDS/ COMPUTER AND INSTALLED COOLANT PRESSURE GAUGE IN LINE ON COOLING SYSTEM. MONITORED ECT/EOT AND COOLANT PRESSURE.. GOT VEHICLE TO NORMAL …

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LOSING WATER AND OIL FROM EXHAUST, WHITE SMOKE. VEHICLE LOSING COOLANT FROM EXHAUST PIPE. HARD START. ACTS LIKE HIGH PRESSURE OIL, BLOWS LOTS OF WHITE SMOKE OUT OF EXHAUST. INSTALLED IDS/ COMPUTER AND INSTALLED COOLANT PRESSURE GAUGE IN LINE ON COOLING SYSTEM. MONITORED ECT/EOT AND COOLANT PRESSURE.. GOT VEHICLE TO NORMAL OPERATING TEMP. ECT/EOT WERE AT 15 DEGREES DIFFERENCE WHICH IS MAXIMUM ALLOWANCE FOR OIL COOLER TEMP.FORD RECOMMENDS IT BE REPLACED WHEN IT REACHES 15 DEGREE DIFFERENCE. ALSO RECOMMEND REPLACE EGR COOLER WITH OIL COOLER AS A SET. PERFORM TSB 09-08-3, TEST DEGASS BOTTLE-OK. EGR TEST ON VEHICLE PASSED, INSTALLED PRESSURE GAUGE. ROAD TEST FOR HEAD GASKETS - 21 PSI IN COOLING SYSTEM FAILED. PERFORMED TURBO OVER BOOST - TEST PASSED. FAILED ITEMS: HEAD GASKETS, OIL COOLER. WHEN TEARING APART NEED CHECK CONCERN WITH HIGH PRESSURE OIL SYSTEM. ESTIMATE TO REPAIR AROUND $7000 WHICH NEITHER FORD NOR DEALER, LEGACY FORD, WILL COVER UNDER WARRANTY. WHAT IS THE WARRANTY FOR IF NOT TO REPAIR FORD'S JUNK? SO NOW AN EXPENSIVE TRUCK SITS UNUSABLE BECAUSE OF FORD AND THEY HAVE LOST A LONG TIME BELIEVER IN FORD VEHICLES, THIS IS MY LAST FORD. *TR

NHTSA ODI #10583891

69,000 miles · Nov 15, 2011
Engine And Engine Cooling

WHILE ON VACATION TRUCK STARTED LOSING POWER THEN STARTED BLOWING COOLANT FROM THE EXHAUST PIPE. CALLED AAA HAD TRUCK TOWED TO FORD DEALERSHIP WHERE THEY TOLD ME TRUCK HAD BAD EGR COOLER. NOT ONLY THAT BUT MY TRUCK WAS 8 MONTHS OUT OF WARRANTY. DEALERSHIP REPAIRED TRUCK, COST WAS OVER $2,500. NOT ONLY DID I HAVE TO TRAVEL 2 HOUR…

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WHILE ON VACATION TRUCK STARTED LOSING POWER THEN STARTED BLOWING COOLANT FROM THE EXHAUST PIPE. CALLED AAA HAD TRUCK TOWED TO FORD DEALERSHIP WHERE THEY TOLD ME TRUCK HAD BAD EGR COOLER. NOT ONLY THAT BUT MY TRUCK WAS 8 MONTHS OUT OF WARRANTY. DEALERSHIP REPAIRED TRUCK, COST WAS OVER $2,500. NOT ONLY DID I HAVE TO TRAVEL 2 HOURS TO PICK MY TRUCK UP 3 DAYS LATER AFTER REPAIR, BUT FOUND ONLINE THEY ARE A LOT OF 6.0 POWER STROKE CUSTOMERS HAVING SAME ISSUE. I CONTACTED FORD WITH NO RESOLUTION, EVEN ASKED THE REPRESENTATIVE IF SHE COULD LOOK UP SOME OF THE SAME WEBSITES THAT I HAD, SHE REPLIED NO DUE TO RESTRICTION AT WORK. I THEN OFFERED TO EMAIL THE COMPLAINTS OF OTHERS TO THEM WHICH I WAS TOLD NO. I WAS TOLD MY NAME AND INFORMATION WOULD BE SAVED INCASE THERE WAS EVER A RECALL. THIS IS OBVIOUSLY A DEFECT WITH THIS ENGINE AND NEEDS TO BE ADDRESSED, AND CUSTOMERS REIMBURSED. *TR

NHTSA ODI #10435979

115,000 miles · Jun 23, 2011
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 FORD F250 SUPERDUTY DIESEL. THE CONTACT STATED THAT THE ENGINE WOULD NOT START. THE ENGINE WOULD ONLY START WHEN FUEL WAS ADDED. THE VEHICLE WAS TAKEN TO THE DEALER SEVERAL TIMES FOR THE FAILURE WHERE THE DEALER REPLACED THE FUEL INJECTORS BUT THE FAILURE WAS NOT CORRECTED. THE VEHICLE WAS NOT FURTHE…

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TL* THE CONTACT OWNS A 2005 FORD F250 SUPERDUTY DIESEL. THE CONTACT STATED THAT THE ENGINE WOULD NOT START. THE ENGINE WOULD ONLY START WHEN FUEL WAS ADDED. THE VEHICLE WAS TAKEN TO THE DEALER SEVERAL TIMES FOR THE FAILURE WHERE THE DEALER REPLACED THE FUEL INJECTORS BUT THE FAILURE WAS NOT CORRECTED. THE VEHICLE WAS NOT FURTHER REPAIRED AND THE MANUFACTURER WOULD NOT ASSIST WITH THE REPAIR. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 115,000 AND THE CURRENT MILEAGE WAS 121,000.

NHTSA ODI #10408623

37,000 miles · Dec 7, 2010
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2005 FORD F250 SD. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT STATED THAT ANTI-FREEZE WAS LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE EGR COOLER FAILED AND WOULD NEED TO BE REPLACED. T…

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TL* THE CONTACT OWNS A 2005 FORD F250 SD. THE CONTACT WAS DRIVING APPROXIMATELY 55 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT STATED THAT ANTI-FREEZE WAS LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE EGR COOLER FAILED AND WOULD NEED TO BE REPLACED. THE CONTACT DID NOT INFORM THE MANUFACTURER OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE CURRENT MILEAGE WAS APPROXIMATELY 39,000 AND THE FAILURE MILEAGE WAS APPROXIMATELY 37,000.

NHTSA ODI #10369551

94,000 miles · Nov 16, 2010
Engine And Engine Cooling

THE TRUCK ENGINE DIED AND WAS UNABLE TO BE RESTARTED. WAS TOLD THAT THE STC FITTING ON THE OIL PUMP HAD FAILED AND WAS REPLACED, WHEN ROAD TESTED THE IGR VALVE FAILED. HAD TO BE RESCUED BY THE BORDER PATROL. *TR

NHTSA ODI #10366400

61,000 miles · Sep 21, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY DIESEL. THE CONTACT STATED THAT THE EGR COOLER WAS FAILING AND BLOWING COOLANT THROUGH THE ENGINE AND THROUGHOUT THE EXHAUST. THE EGR COOLER HAS PARTS COMING OFF OF IT BECAUSE IT WAS DEFECTIVE AND IT CONTINUED TO BLOW ARTICLES THROUGH THE ENGINE WHICH CAUSED IT TO FAIL. THE DEALER …

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TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY DIESEL. THE CONTACT STATED THAT THE EGR COOLER WAS FAILING AND BLOWING COOLANT THROUGH THE ENGINE AND THROUGHOUT THE EXHAUST. THE EGR COOLER HAS PARTS COMING OFF OF IT BECAUSE IT WAS DEFECTIVE AND IT CONTINUED TO BLOW ARTICLES THROUGH THE ENGINE WHICH CAUSED IT TO FAIL. THE DEALER STATED THAT THEY WERE AWARE OF THE PROBLEM, BUT THE VEHICLE WAS NO LONGER UNDER WARRANTY AND THE PART WAS NOT RECALLED. THE VEHICLE BEGAN SMOKING AND IS NOT OPERATIONAL. THE FAILURE MILEAGE WAS 61000 AND THE CURRENT MILEAGE WAS 62000.

NHTSA ODI #10356854

73,000 miles · Aug 11, 2010
Engine And Engine Cooling

TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY. WHILE TOWING A TRAILER APPROXIMATELY 20 MPH THE VEHICLE STALLED. DURING THE FAILURE WHITE FUMES WERE SEEN COMING OUT OF THE EXHAUST. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THE EGR COOLER WAS REPLACED. APPROXIMATELY ONE WEEK LATER THE FAILURE RECURRED. THE CONTACT…

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TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY. WHILE TOWING A TRAILER APPROXIMATELY 20 MPH THE VEHICLE STALLED. DURING THE FAILURE WHITE FUMES WERE SEEN COMING OUT OF THE EXHAUST. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE THE EGR COOLER WAS REPLACED. APPROXIMATELY ONE WEEK LATER THE FAILURE RECURRED. THE CONTACT WAS IN THE PROCESS OF REPLACING THE EGR COOLER. THE FAILURE MILEAGE WAS 73,000 AND THE CURRENT MILEAGE WAS 75,000.

NHTSA ODI #10348658

113,000 miles · Jul 26, 2010
Engine And Engine Cooling

FORD F-250 WITH THE 6.0L DIESEL MOTOR HAS A RECURRING ISSUE OF A FAILING EGR COOLER. THE FAILURE OF THEIR COOLER CAN RESULT IN COOLANT ENTERING THE ENGINE AND CREATING A MOTOR FAILURE. AT 99,000 MILES I HAD A EGR AND OIL COOLER REPLACED. AT 113,000 MILES I HAVE HAD ANOTHER FAILURE. THE COST TO THE CONSUMER TO REPAIR THIS PROBLEM…

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FORD F-250 WITH THE 6.0L DIESEL MOTOR HAS A RECURRING ISSUE OF A FAILING EGR COOLER. THE FAILURE OF THEIR COOLER CAN RESULT IN COOLANT ENTERING THE ENGINE AND CREATING A MOTOR FAILURE. AT 99,000 MILES I HAD A EGR AND OIL COOLER REPLACED. AT 113,000 MILES I HAVE HAD ANOTHER FAILURE. THE COST TO THE CONSUMER TO REPAIR THIS PROBLEM IS AT A MINIMUM OF $2,500. FORD IS AWARE OF THIS PROBLEM (ASK ANY FORD SERVICE TECHNICIAN) AND REFUSES TO PROVIDE A PERMANENT RESOLUTION. *TR

NHTSA ODI #10345224

60,000 miles · Jun 22, 2010
Engine And Engine CoolingFuel System, Diesel

TL* THE CONTACT OWNS A 2005 FORD F-250 SUPER DUTY. THE CONTACT STATED THAT WHENEVER THE AIR CONDITIONER WAS OPERATED, HE COULD SMELL EXHAUST FUMES IN THE INTERIOR OF THE VEHICLE. THE FAILURE WOULD PERSIST WHETHER DRIVING OR SITTING IDLE. WHEN SITTING IDLE, THE SMELL WAS OVERWHELMING. THE CONTACT ALSO STATED THAT WHEN DEFROSTING…

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TL* THE CONTACT OWNS A 2005 FORD F-250 SUPER DUTY. THE CONTACT STATED THAT WHENEVER THE AIR CONDITIONER WAS OPERATED, HE COULD SMELL EXHAUST FUMES IN THE INTERIOR OF THE VEHICLE. THE FAILURE WOULD PERSIST WHETHER DRIVING OR SITTING IDLE. WHEN SITTING IDLE, THE SMELL WAS OVERWHELMING. THE CONTACT ALSO STATED THAT WHEN DEFROSTING THE WINDOWS IN COLD WEATHER, THE FUMES WOULD CAUSE THE WINDOWS TO FOG EXCESSIVELY. THE DEALER ADVISED THEY WERE AWARE OF THE FAILURE HOWEVER; THE CONTACT WOULD BE RESPONSIBLE FOR ANY REPAIRS. THE VEHICLE WAS NOT SERVICED. THE FAILURE MILEAGE WAS 60,000 AND THE CURRENT MILEAGE WAS 124,702. UPDATED 12/01/10. *LJ UPDATED 12/07/10

NHTSA ODI #10339435

23,940 miles · May 12, 2010
Engine And Engine Cooling

ONGOING PROBLEM WITH THE 6.0 DIESEL IN THE 2005 FORD F250 SUPER DUTY TRUCKS. *TR

NHTSA ODI #10330053

Official recalls

3

11V352000 · Exterior Lighting:brake Lights; Exterior Lighting:tail Lights

Jul 13, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence & remedy

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Additional source detail variants (2)

Exterior Lighting:brake Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

Exterior Lighting:tail Lights

FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.

Consequence: NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

05V270000 · Electrical System:wiring

Jun 10, 2005

CERTAIN PICKUP TRUCKS, SPORT UTILITY VEHICLES AND VANS EQUIPPED WITH 6.0L DIESEL ENGINES MAY EXPERIENCE STALLING WITHOUT WARNING WHILE DRIVING AND MAY OR MAY NOT RESTART.

Consequence & remedy

Consequence: SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.

Remedy: DEALERS WILL UPGRADE THE FUEL INJECTION CONTROL MODULE (FICM) WIRE HARNESS OR REPLACED, AND/OR HAVE A NEW INJECTION CONTROL PRESSURE (ICP)) SENSOR CONNECTOR INSTALLED FREE OF CHARGE. THE RECALL BEGAN ON JULY 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

05V266000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Jun 9, 2005

ON CERTAIN PICKUP TRUCKS AND CHASSIS CAB VEHICLES EQUIPPED WITH 5.4L OR 6.8L GASOLINE ENGINES, THE FUEL JUMPER LINE MAY HAVE AN INCORRECT END FORM.

Consequence & remedy

Consequence: THE FUEL LINE MAY SEPARATE AT THE CONNECTION TO THE MAIN FUEL BUNDLE. IF THE FUEL LINE SEPARATES, AN OPERATOR MAY NOTICE A GASOLINE ODOR AND/OR FUEL ON THE GROUND, LOSS OF POWER, AND THE ENGINE WILL EVENTUALLY STALL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

Remedy: DEALERS WILL INSTALL AN EXTERNAL RETENTION CLIP AT THE FUEL JUMPER LINE TO THE MAIN FUEL BUNDLE CONNECTION. THE RECALL BEGAN ON JUNE 20, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA08007 · Violent Front End Oscillation

Opened Mar 14, 2008 · Closed Mar 31, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Additional source detail variants (2)

Suspension

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

Suspension:front

THIS INVESTIGATION WAS OPENED BASED ON 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL OSCILLATIONS AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN SURFACE.ODI WAS CONCERNED ABOUT THESE COMPLAINTS BECAUSE MANY OF THEM ALLEGED LOSS OF CONTROL AND THE LOSS OF CONTROL OCCURREDAT SPEEDS ABOVE 50 MILES PER HOUR.AT THE TIME THESE COMPLAINTS WERE RECEIVED, ODI WAS ALSO AWARE OF THE TSB 07-10-10 AND EARLY WARNING FIELD REPORTS THAT DISCUSSED THE SHIMMY CONDITION ON THE SUBJECT VEHICLES.SINCE OPENING THIS INVESTIGATION, ODI HAS CONFIRMED, BASED ON CONSUMER COMPLAINTS, WARRANTY DATA, TESTING CONDUCTED BY VRTC, AND ODI INSPECTION OF COMPLAINT VEHICLES, THAT THE OWNERS OF THE SUBJECT VEHICLES ARE EXPERIENCING SHIMMY EVENTS ON THEIR VEHICLES.HOWEVER, ODI HAS ALSO CONFIRMED THAT OWNERS TYPICALLY DO NOT MAINTAIN THEIR TIRES AT THE PRESSURES RECOMMENDED BY FORD ON THE TIRE LABEL.FURTHER, ODI HAS FOUND THAT IN ORDER FOR SHIMMY TO OCCUR, TIRE PRESSURES MUST BE SUBSTANTIALLY BELOW (AT LEAST 20%) THOSE SPECIFIED ON THE VEHICLE TIRE LABEL.ODI CONSIDERS THESE UNSAFE TIRE CONDITIONS TO BE THE RESULT OF ONE OF THREE TYPICAL SITUATIONS.THE TIRES ARE BEING IMPROPERLY MAINTAINED, THE OWNERS ARE INTENTIONALLY SETTING THE TIRE PRESSURES LOW TO ENHANCE RIDE QUALITY, OR AFTERMARKET TIRES (NOT DESIGNED FOR USE ON THE VEHICLE) ARE INSTALLED TO CHANGE THE APPEARANCE OR FUNCTION OF THE VEHICLE.THE SUBJECT VEHICLES ARE INTENDED AND DESIGNED TO BE USED AS HEAVY DUTY VEHICLES AND AS SUCH REQUIRE THAT THE TIRES BE CAPABLE OF HANDLING THE LOADS FOR WHICH THE VEHICLE IS DESIGNED AND MARKETED.IN ORDER FOR THE TIRES TO BE CAPABLE OF HANDLING THESE LOADS, THE PROPER TIRE PRESSURE MUST BE MAINTAINED.IN LIGHT OF THE INFORMATION GATHERED IN THIS INVESTIGATION AND FORD'S AGREEMENT TO NOTIFY SUBJECT VEHICLE OWNERS (NOW AND EVERY TWO YEARS UNTIL THE VEHICLES REACH TEN YEARS FROM THEIR PRODUCTION DATE) ABOUT THE IMPORTANCE OF MAINTAINING PROPER TIRE PRESSURES ON THEIR VEHICLES, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.

PE07057 · Violent Front End Oscillation

Opened Nov 15, 2007 · Closed Mar 14, 2008

Status: closed (inferred from source dates) · Suspension; Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Additional source detail variants (2)

Suspension

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.

Suspension:front

ODI HAS RECEIVED 78 CONSUMER COMPLAINTS OF SEVERE SUSPENSION AND STEERING WHEEL SHIMMY AND OSCILLATIONS COMMENCING AFTER THE SUBJECT VEHICLES TRAVELED OVER AN UNEVEN ROAD SURFACE. THE MAJORITY OF THESE INCIDENTS OCCURRED AT SPEEDS OF 50 MPH OR GREATER.THIRTEEN OF THE COMPLAINTS RECEIVED BY ODI ALLEGE LOSS OF STEERING CONTROL AND THAT THE VEHICLE CHANGED DRIVING LANES UNCONTROLLABLY.FOUR OF THE COMPLAINTS RECEIVED BY ODI ALLEGE THAT THE VEHICLE LEFT THE ROAD SURFACE AS A RESULT OF THE VIOLENT SUSPENSION AND STEERING WHEEL OSCILLATIONS.IN ONE CASE THE CONSUMER ALLEGES THAT AFTER THE VEHICLE LEFT THE ROAD SURFACE, IT CRASHED INTO A WOODED AREA.ADDITIONALFACTORS CONTRIBUTING TO THE OPENING OF THIS EA WERE EARLY WARNING FIELD REPORTS,SUBMITTED BY FORD, DESCRIBING SUSPENSION SHIMMY / OSCILLATIONSAND A FORD TSB (07-10-10) DESCRIBING THE SUSPENSION SHIMMY ISSUE AND HOW TO REPAIR THE PROBLEM.FORD HAS DESCRIBED SHIMMY AS SELF-EXCITED OSCILLATION OF THE STEERING WHEELS WITH ACCOMPANYING WHEEL TRAMP.THIS PE HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA) TO DETERMINE IF THE SHIMMY CONDITION THAT OCCURS ON THE SUBJECT VEHICLES CREATES A CONDITION WHERE THE VEHICLE BECOMES DIFFICULT TO CONTROL OR STARTLES THE DRIVER, THUS PRESENTING A SAFETY RISK.