2009 Ford F-150

WHILE DRIVING AT APPROXIMATELY 30 MPH A REAR WHEEL LOCKED UP CAUSING THE TRUCK TO TURN TO ONE SIDE. TRAVELLING A LITTLE FURTHER IT HAPPENED AGAIN. I TURNED THE TRUCK AROUND AND HEADED BACK TO MY HOUSE. TWO OR THREE TIMES AGAIN A REAR WHEEL LOCKED UP CAUSING A LACK OF CONTROL. IF I WAS AT HIGHWAY SPEED, THE VEHICLE WOULD HAVE CAUSED AN ACCIDENT AS THE CONDITION WOULD CAUSE THE TRUCK TO GO SIDEWAYS.

FORD MOTOR COMPANY HAS INSTALLED DEFECTIVE FASTENERS ON THE EXHAUST MANIFOLDS OF NUMEROUS MODULAR V8 (4.6L & 5.4L) EQUIPPED F-150S. THIS IS A WELL DOCUMENTED ISSUE AMONG SEVERAL F-150 OWNERS THROUGHOUT THE US AND CANADA FOR MANY MODEL YEARS. THE PROBLEM WITH THESE MANIFOLD FASTENERS (STUDS) IS THAT AFTER THE NORMAL HEAT CYCLES OF DRIVING AND SITTING, THEY BEGIN TO DETERIORATE AT AN EXCELLED RATE. ONCE A STUD OR STUDS HAVE FAILED, ENGINE EMISSIONS LEAVE THE EXHAUST SYSTEM PRIOR TO REACHING THE CATALYTIC CONVERTER. THE WAY TO REPAIR THIS IS BY REMOVING THE EXHAUST SYSTEM AND MANIFOLDS IN ORDER TO EXTRACT THE BROKEN STUD OR STUDS AND REPLACE THEM WITH IMPROVED PARTS, IN MANY CASES THE ENTIRE ENGINE MUST BE REMOVED FROM THE VEHICLE DUE TO CLEARANCE ISSUES. NOT ONLY IS THIS ISSUE VERY COSTLY TO THE CONSUMER AND THE ENVIRONMENT IT IS ALSO AN ARDUOUS PROCESS TO BE REPAIRED EVEN BY SOMEONE THAT IS MECHANICALLY INCLINED. MY 2009 F-150 CURRENTLY HAS THIS SAME ISSUE. EVIDENCE THAT THIS HAS BEEN A CONSISTENT PROBLEM FOR ALMOST A DECADE: SERVICE BULLETIN NO.: 17320 COMPONENT(S): ENGINE AND ENGINE COOLING NHTSA ID NUMBER: 10008169

WE WERE DRIVING ON A FM ROAD IT WAS PITCH BLACK THAT NIGHT AND CAME UP A HILL AND IN THE MIDDLE OF THE ROAD WAS A BIG BLACK COW, I SWEREVED TO TRY AND MISS IT AND NOT HIT IT HEAD ON BUT CLIPPED ITS BEHIND ON THE RIGHT FRONT QUARTER PANEL, THE NEXT THING I KNOW THE CAB IS FULL OF SMOKE AND SMELLED LIKE WIRES BURNING, SO I GO TO THE SIDE OF THE ROAD AND KILLED IT MADE SURE EVERYONE WAS OK AND WENT TO THE ER TO GET MY CHILDREN CHECKED OUT, UNKNOWN WHY THEY FAILED TO DEPLOY

VEHICLE WAS MOTION. MERGING ONTO INTERSTATE 93. DEPRESSED THE ACCELERATOR TO BRING THE VEHICLE TO HIGHWAY SPEED. WHEN I TOOK MY FOOT OFF THE ACCELERATOR, THE PEDAL DID NOT COME BACK, BUT RATHER WAS STUCK WIDE OPEN. I WAS FORCED TO PULL INTO THE BREAKDOWN LANE, TURN OFF THE ENGINE, PUT IT IN NEUTRAL AND COAST TO A STOP. AFTER ABOUT 5 MINUTES, I RESTARTED THE TRUCK AND IT WAS FINE. THIS VEHICLE HAS THE 4.6L 3-VALVE PER CYLINDER V-8 ENGINE WITH AN AUTOMATIC TRANSMISSION. IT DOES NOT HAVE CRUISE CONTROL OR ANY POWER OPTIONS. I DECIDED TO FILE A COMPLAINT ABOUT THIS AFTER READING OVER 100 REPORTS OF THIS SAME ISSUE ON THE INTERNET. THE MANUFACTURER DENIES THERE IS A PROBLEM. SOMETHING NEEDS TO BE DONE TO CORRECT THIS ISSUE BEFORE SOMEONE GETS KILLED BECAUSE OF IT.

TL* THE CONTACT OWNS A 2009 FORD F-150. THE CONTACT STATED THAT HE HEARD AN ABNORMAL NOISE FROM THE VEHICLE AND NOTICED THAT THE EXHAUST MANIFOLD WAS CRACKED AND WAS LEAKING. THE CONTACT WAS AN INDEPENDENT MECHANIC AND DIAGNOSED THAT THE MANIFOLD NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 77,000. UPDATED 02/04/16*LJ UPDATED 02/29/16.*JB

TRAVELING AT 65 MPH ON THE EXPRESS WAY, I TOOK MY FOOT OFF THE ACCELERATOR AND THE TRUCK TOOK OFF, ACCELERATING AS IF IT WAS BEING FLOORED!. I HIT THE BRAKE PEDAL BUT THE ENGINE STILL CONTINUED TO REV ITSELF AND ACCELERATE. I THOUGHT IT MIGHT BE A STUCK FLOOR MAT BUT NOTHING WAS IN THE WAY. I HIT THE BRAKE PEDAL AGAIN AND POPPED THE GEAR SHIFTER INTO NEUTRAL. THIS STOPPED THE ENGINE FROM REVVING ITSELF AND ACCELERATING. I TOOK THE VEHICLE INTO THE DEALERSHIP, AND THEY CLAIM TO HAVE NEVER HEARD OF ANYTHING LIKE THIS AND CAN'T FIND ANYTHING WRONG WITH THE VEHICLE! THANK GOD I DID NOT SMASH INTO THE VEHICLE THAT WAS IN FRONT OF ME.

THE STEERING WHEEL ATTACHMENT BOLT WORKED ITS WAY LOOSE AND THE WHEEL FELL OFF WHILE DRIVING DOWN THE ROAD WHEN I ADJUSTED THE STEERING WHEEL L. IT POPPED OFF ITS SETTING AND FELL ON MY LAP. MAKING STEERING IMPOSSIBLE UNTIL I WAS ABLE TO ALIGN THE WHEEL AND SHOVEBIT BACK IN PLACE UNTIL I COULD GET VEHICLE STOPPED. THE ONLY THING THAT SAVED AN SERIOUS ACCIDENT WAS THE GOOD ALIGNMENT OF MY TIRES AND LUCKILY I GOT THE WHEEL LINED UP AND ON WITHIN A SECOND.

TL* THE CONTACT OWNS A 2009 FORD F-150. WHILE PARKED, THE ANTI-LOCK BRAKING SYSTEM AND THE TRACTION CONTROL WARNING LIGHTS ILLUMINATED. THE FAILURE RECURRED CONSTANTLY. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE ANTI-LOCK BRAKING SYSTEM MODULE FAILED AND NEEDED TO BE REPLACED. THE CONTACT MENTIONED THAT THE PART FOR THE REPAIR WAS NOT AVAILABLE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 92,273.