NHTSA owner reports · September 18, 2026 snapshot.
Engine complaints
42 reportsClear category filter158,000 miles · Apr 4, 2017
Electrical SystemElectronic Stability Control (esc)Engine
VEHILE HAS/SHUT DOWN ON 6 OR 7 SEPARATE OCCASIONS WHILE SITTING IN A PARKING LOT OR AT A STOP LIGHTS THE STEERING ALSO LOCKED UP WHILE TRYING TO TURN LEFT . I HAVE TAKEN IT TO SEVERAL BUT THE ONLY THING THEY TELL I NEED A NEW ENGINE ,. WHICH WE CANNOT AFFORD, WE GOT IT SERVICED ON TIME AND TOOK CARE OF IT THINKING WE WOULD HAVE…
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VEHILE HAS/SHUT DOWN ON 6 OR 7 SEPARATE OCCASIONS WHILE SITTING IN A PARKING LOT OR AT A STOP LIGHTS THE STEERING ALSO LOCKED UP WHILE TRYING TO TURN LEFT . I HAVE TAKEN IT TO SEVERAL BUT THE ONLY THING THEY TELL I NEED A NEW ENGINE ,. WHICH WE CANNOT AFFORD, WE GOT IT SERVICED ON TIME AND TOOK CARE OF IT THINKING WE WOULD HAVE IT FOR MANY YEARS. NOW IT IS GARBAGE I HAVE ALWAYS DEFENDED FORD BUT NOW AM SO UPSET DON'T KNOW WHAT WE WILL DO .
NHTSA ODI #10970550
125,136 miles · Dec 2, 2016
Engine
TL* THE CONTACT OWNS A 2009 FORD F-150. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THERE WAS AN EXHAUST LEAK AND FRACTURED BOLTS IN THE MANIFOLD. THE INDEPENDENT MECHANIC INFORMED THE CONTACT THAT THE VEHICLE SHOULD BE TAKEN TO A…
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TL* THE CONTACT OWNS A 2009 FORD F-150. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THERE WAS AN EXHAUST LEAK AND FRACTURED BOLTS IN THE MANIFOLD. THE INDEPENDENT MECHANIC INFORMED THE CONTACT THAT THE VEHICLE SHOULD BE TAKEN TO AN AUTHORIZED DEALER FOR FURTHER DIAGNOSTIC TESTING. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ENGINE CAM, TIMING SENSORS, AND GEARS FAILED AND THE ENGINE WOULD NEED TO BE REPLACED. THE FAILURE OCCURRED 24 HOURS AFTER THE VEHICLE WAS PURCHASED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 125,136.
NHTSA ODI #10929627
105,089 miles · Oct 29, 2016
Engine
SPARK PLUGS CAN NOT BE REMOVED DUE TO MOST BREAKING. MOST OF THE SPARK PLUGS ARE FROZEN AND BREAK WHEN YOU TRY TO REMOVE. FORD RECOMMENDS REPLACING PLUGS AT 100000 MILES.
NHTSA ODI #10920005
100,000 miles · Jul 5, 2016
Engine
SPARK PLUG EJECTION. ON 4/24/16, #3 CYLINDER EJECTED THE SPARK PLUG, RECOMMENDED REPAIR WAS TO USE/INSTALL HELI-COIL. 7/1/16, #3 CYLINDER EJECTED THE SPARK PLUG AGAIN, THIS TIME DAMAGING THE CYLINDER HEAD. NOW WAITING FOR AN ESTIMATE AND TO SEE IF THE HEAD CAN BE REPAIRED OR HAS TO BE REPLACED. BOTH TIMES, VEHICLE WAS ACCELERATI…
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SPARK PLUG EJECTION. ON 4/24/16, #3 CYLINDER EJECTED THE SPARK PLUG, RECOMMENDED REPAIR WAS TO USE/INSTALL HELI-COIL. 7/1/16, #3 CYLINDER EJECTED THE SPARK PLUG AGAIN, THIS TIME DAMAGING THE CYLINDER HEAD. NOW WAITING FOR AN ESTIMATE AND TO SEE IF THE HEAD CAN BE REPAIRED OR HAS TO BE REPLACED. BOTH TIMES, VEHICLE WAS ACCELERATING FROM A STOP WHEN TRAFFIC LIGHT CHANGED FROM RED TO GREEN.
NHTSA ODI #10882816
30,000 miles · Jun 30, 2016
Engine
MY TRUCK HAS ONLY 30,000 MILES ON IT. WHILE DRIVING IT, THE 5.4 LITER ENGINE STARTED KNOCKING SEVERELY AND WOULD NOT POWER THE VEHICLE. I MANAGED TO AVOID A MAJOR ACCIDENT AND GET IT PULLED OVER TO THE SIDE OF THE FREEWAY. I HAD FORTUNATELY PURCHASED THE EXTENDED WARRANTY AND TOOK IT TO THE DEALER. WHEN I GOT IT TO THE DEALER, A…
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MY TRUCK HAS ONLY 30,000 MILES ON IT. WHILE DRIVING IT, THE 5.4 LITER ENGINE STARTED KNOCKING SEVERELY AND WOULD NOT POWER THE VEHICLE. I MANAGED TO AVOID A MAJOR ACCIDENT AND GET IT PULLED OVER TO THE SIDE OF THE FREEWAY. I HAD FORTUNATELY PURCHASED THE EXTENDED WARRANTY AND TOOK IT TO THE DEALER. WHEN I GOT IT TO THE DEALER, ALL THE SERVICE WRITERS ACKNOWLEDGED THAT THE 5.4 HAS A SERIOUS PROBLEM. THE MECHANIC EXAMINED IT AND STATED THAT IT WAS A CAM PHASER ISSUE. HERE IS THE PROBLEM: FORD KNOWS THAT THE 5.4 LITER ENGINE HAS THIS PROBLEM AND WILL NOT ACKNOWLEDGE IT BECAUSE THERE ARE 1,000S OF THESE ON THE ROAD AND THEY DO NOT WANT TO PAY TO FIX THEM. THAT IS WHY THEY DISCONTINUED THE ENGINE. WHAT IS REALLY BAD, IS THAT THE NHTSA KNOWS ABOUT IT AS WELL. FORD NEEDS TO FIX THESE TRUCKS BEFORE SOMEONE GETS HURT. I BARELY GOT THE TRUCK PULLED OVER ON THE SOUTHERN CALIFORNIA 405 FREEWAY! I WILL NEVER BUY A FORD PRODUCT AGAIN. I AM GOING BACK TO MY TRUSTED TOYOTA BRAND!
NHTSA ODI #10881912
113,500 miles · Feb 3, 2016
Engine
FORD MOTOR COMPANY HAS INSTALLED DEFECTIVE FASTENERS ON THE EXHAUST MANIFOLDS OF NUMEROUS MODULAR V8 (4.6L & 5.4L) EQUIPPED F-150S. THIS IS A WELL DOCUMENTED ISSUE AMONG SEVERAL F-150 OWNERS THROUGHOUT THE US AND CANADA FOR MANY MODEL YEARS. THE PROBLEM WITH THESE MANIFOLD FASTENERS (STUDS) IS THAT AFTER THE NORMAL HEAT CYCLES O…
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FORD MOTOR COMPANY HAS INSTALLED DEFECTIVE FASTENERS ON THE EXHAUST MANIFOLDS OF NUMEROUS MODULAR V8 (4.6L & 5.4L) EQUIPPED F-150S. THIS IS A WELL DOCUMENTED ISSUE AMONG SEVERAL F-150 OWNERS THROUGHOUT THE US AND CANADA FOR MANY MODEL YEARS. THE PROBLEM WITH THESE MANIFOLD FASTENERS (STUDS) IS THAT AFTER THE NORMAL HEAT CYCLES OF DRIVING AND SITTING, THEY BEGIN TO DETERIORATE AT AN EXCELLED RATE. ONCE A STUD OR STUDS HAVE FAILED, ENGINE EMISSIONS LEAVE THE EXHAUST SYSTEM PRIOR TO REACHING THE CATALYTIC CONVERTER. THE WAY TO REPAIR THIS IS BY REMOVING THE EXHAUST SYSTEM AND MANIFOLDS IN ORDER TO EXTRACT THE BROKEN STUD OR STUDS AND REPLACE THEM WITH IMPROVED PARTS, IN MANY CASES THE ENTIRE ENGINE MUST BE REMOVED FROM THE VEHICLE DUE TO CLEARANCE ISSUES. NOT ONLY IS THIS ISSUE VERY COSTLY TO THE CONSUMER AND THE ENVIRONMENT IT IS ALSO AN ARDUOUS PROCESS TO BE REPAIRED EVEN BY SOMEONE THAT IS MECHANICALLY INCLINED. MY 2009 F-150 CURRENTLY HAS THIS SAME ISSUE. EVIDENCE THAT THIS HAS BEEN A CONSISTENT PROBLEM FOR ALMOST A DECADE: SERVICE BULLETIN NO.: 17320 COMPONENT(S): ENGINE AND ENGINE COOLING NHTSA ID NUMBER: 10008169
NHTSA ODI #10824124
81,000 miles · Dec 3, 2015
Engine
EXHAUST MANIFOLD LEAK DUE TO BROKEN EXHAUST MANIFOLD TO HEAD BOLTS. ON COLD START THERE IS A MODERATELY LOUD EXHAUST LEAK THAT DIMINISHES AS THE ENGINE HEATS UP. VEHICLE WAS STATIONARY AND PARKED WHEN FIRST NOTICED.
NHTSA ODI #10808309
73,538 miles · Sep 24, 2015
Engine
COMING HOME, SOMETHING LET LOSE UNDER THE HOOD AND WAS TINKING. ENDED UP HAVING IT TOWED HOME WHERE WE FOUND OUT THE SPARK PLUG EJECTED. CALLED THE DEALERSHIP AS I JUST BOUGHT MY TRUCK 2 MONTHS AGO, THEY COULDN'T DO ANYTHING. CALLED FORD CORP THEY WOULDN'T GIVE ME ANY INFORMATION. AFTER DOING RESEARCH I FOUND THIS WAS A TBS. I C…
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COMING HOME, SOMETHING LET LOSE UNDER THE HOOD AND WAS TINKING. ENDED UP HAVING IT TOWED HOME WHERE WE FOUND OUT THE SPARK PLUG EJECTED. CALLED THE DEALERSHIP AS I JUST BOUGHT MY TRUCK 2 MONTHS AGO, THEY COULDN'T DO ANYTHING. CALLED FORD CORP THEY WOULDN'T GIVE ME ANY INFORMATION. AFTER DOING RESEARCH I FOUND THIS WAS A TBS. I CALLED A FORD DEALER TO SEE WHAT TO DO. HE TOLD ME IT WOULD HAVE TO BE FIXED AT MY EXPENSE. TOOK IT TO A GARAGE WHERE THEY FIGURED THE SPARK PLUG EJECTED AND RUINED A FEW OTHER PARTS THAT NEEDED TO BE REPLACED. AFTER A WEEK LATER I HAVE MY TRUCK BACK. NOT SURE HOW MUCH IT COST YET, THE BILL IS IN THE MAIL ONCE HE FIGURES IT OUT!
NHTSA ODI #10776496
50,250 miles · Sep 24, 2015
Engine
TL* THE CONTACT OWNS A 2009 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE VEHICLE STALLED. THE FAILURE RECURRED ON ONE OTHER OCCASION. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE VEHICLE HAD CARBON BUILD UP. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS TOWED BACK TO THE DEALER…
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TL* THE CONTACT OWNS A 2009 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE VEHICLE STALLED. THE FAILURE RECURRED ON ONE OTHER OCCASION. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE VEHICLE HAD CARBON BUILD UP. THE VEHICLE WAS NOT REPAIRED. THE VEHICLE WAS TOWED BACK TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 50,250.
NHTSA ODI #10775905
43,000 miles · Sep 16, 2015
Engine
WHILE DRIVING IN A PARKING LOT AT SPEED BELOW 5 MPH, THE ENGINE BEGAN TO SHAKE AND CHATTER. THE SOUND AND VIBRATION WENT AWAY AT SPEEDS ABOVE 5 MPH. I WAS ABLE TO DUPLICATE THE PROBLEM REPEATEDLY. THE LOCAL DEALER SAID IT WAS THE CAM PHASER, AND THEY NEEDED TO BE REPLACED. THIS 2009 TRUCK WAS ASSEMBLED IN NOVEMBER OF 2008. TRUCK…
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WHILE DRIVING IN A PARKING LOT AT SPEED BELOW 5 MPH, THE ENGINE BEGAN TO SHAKE AND CHATTER. THE SOUND AND VIBRATION WENT AWAY AT SPEEDS ABOVE 5 MPH. I WAS ABLE TO DUPLICATE THE PROBLEM REPEATEDLY. THE LOCAL DEALER SAID IT WAS THE CAM PHASER, AND THEY NEEDED TO BE REPLACED. THIS 2009 TRUCK WAS ASSEMBLED IN NOVEMBER OF 2008. TRUCK WAS PURCHASED USED WITH 36000 MILES IN NOVEMBER OF 2014. CAM PHASERS REPLACED AT 43800 MILES.
NHTSA ODI #10764230
Official recalls
2Feb 1, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 F-150 VEHICLES MANUFACTURED FROM JANUARY 18, 2008, THROUGH NOVEMBER 30, 2009. THE INTERIOR DOOR HANDLE HOUSING EMBOSSMENT RETAINING THE INTERIOR DOOR HANDLE SPRING MAY FRACTURE DURING NORMAL USAGE RESULTING IN INSUFFICIENT SPRING FORCE TO RETURN THE HANDLE TO THE FULLY STOWED POSITION.
Consequence & remedy
Consequence: IN THE EVENT OF A SIDE IMPACT CRASH, THE DOOR HANDLE SPRING CAN FAIL CAUSING THE DOOR LATCH TO OPEN.
Remedy: OWNERS WILL BE INITIALLY NOTIFIED AND INSTRUCTED TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER IF ANY INTERIOR DOOR HANDLE IS LOOSE OR FAILS TO RETURN TO THE STOWED POSITION AFTER ACTIVATION FOR REPLACEMENT OF THE AFFECT MODULE. ONCE PARTS BECOME AVAILABLE, OWNERS WILL BE RENOTIFIED AND INSTRUCTED TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER FOR INSPECTION OF EACH INTERIOR DOOR HANDLE. DEPENDING ON THE RESULTS OF THE INSPECTION, THE DEALER WILL EITHER ADD A SPRING EMBOSSMENT REINFORCEMENT OR REPLACE THE INTERIOR DOOR HANDLE MODULE FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 10, 2011. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
May 5, 2009
FORD IS RECALLING 8,735 MY 2009 F-150 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BRAKE STOP LAMP SWITCH MAY BE IMPROPERLY ADJUSTED. THIS MAY RESULT IN A DELAY IN BRAKE STOP LAMP ILLUMINATION WHEN THE BRAKE PEDAL IS DEPRESSED. IN SITUATIONS OF VERY MILD BRAKE APPLICATION, THE BRAKE STOP LAMPS MAY NOT ILLUMINATE.
Consequence & remedy
Consequence: DELAY OR LOSS OF BRAKE STOP LAMP FUNCTION MAY INCREASE THE RISK OF AN ACCIDENT.
Remedy: DEALERS WILL INSPECT AND HAVE THE BRAKE STOP LAMP SWITCH REMOVED AND REINSTALLED WHICH WILL PROVIDE PROPER ADJUSTMENT. THE REMEDY WILL BE PERFORMED FREE OF CHARGE. THE RECALL BEGAN ON MAY 13, 2009. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332 OR THROUGH THE INTERNET AT WWW.OWNERCONNECTION.COM.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗