NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
585 reports78,000 miles · Sep 17, 2014
Engine
VEHICLE STARTED MISSING AND BUCKING. BROUGHT INTO MECHANIC AND WAS TOLD THIS IS A VERY COMMON PROBLEM WITH TRITON 5.4L ENGINE. NEEDS SPARK PLUG CHANGE AND CHANCES ARE THEY WILL BREAK OFF IN ENGINE WHILE CHANGING (WHICH 5 OUT OF 8 DID). TOTAL COST A SHAMEFUL $800 (ESTIMATE WAS BETWEEN $600-$1200). MECHANIC PULLED OUT MANY PRI…
Read full complaint
VEHICLE STARTED MISSING AND BUCKING. BROUGHT INTO MECHANIC AND WAS TOLD THIS IS A VERY COMMON PROBLEM WITH TRITON 5.4L ENGINE. NEEDS SPARK PLUG CHANGE AND CHANCES ARE THEY WILL BREAK OFF IN ENGINE WHILE CHANGING (WHICH 5 OUT OF 8 DID). TOTAL COST A SHAMEFUL $800 (ESTIMATE WAS BETWEEN $600-$1200). MECHANIC PULLED OUT MANY PRIOR INVOICES FROM OWNERS WITH THE EXACT SAME ISSUE. THE SPARK PLUGS IN THESE ENGINES SHOULD BE RECALLED. *TR
NHTSA ODI #10637048
140,198 miles · Sep 5, 2014
Electrical System
THE ELECTRIC WINDOWS AND DOOR LOCKS AND MIRROR ADJUSTMENTS ALL STOPPED WORKING ON MY 2006 F150. AFTER DOING SOME LOOKING I FOUND THAT THE WIRE HARNESS THAT RUNS TO THE DOOR HAS MOST OF THE WIRES BROKEN OR BREAKING IN HALF THUS LEAVING BARE WIRES EXPOSED AND A POSSIBLE FIRE HAZARD THE WAY IT LOOKS TO ME. *TR
NHTSA ODI #10631076
3,200 miles · Sep 1, 2014
Electrical SystemEngineUnknown Or Other
WENT TO STOP FOR TRAFFIC LIGHT APPLIED THE BRAKES AND VEHICLE TOOK OFF///////SLAMMED ON BRAKES TO TRY TO STOP AND SLAMMED IN PARK .CAME WITH IN INCHES OF CRASHING INTO CAR IN FRONT OF ME. TODAY IS SEPT.1ST HAVE NOT DRIVEN TRUCK AGAIN////// CALL FORD CORP. THEY WILL NOT PAY TO CHECK OUT TRUCK. AT 3100 MILES HAD TO REPLACE TIRES. …
Read full complaint
WENT TO STOP FOR TRAFFIC LIGHT APPLIED THE BRAKES AND VEHICLE TOOK OFF///////SLAMMED ON BRAKES TO TRY TO STOP AND SLAMMED IN PARK .CAME WITH IN INCHES OF CRASHING INTO CAR IN FRONT OF ME. TODAY IS SEPT.1ST HAVE NOT DRIVEN TRUCK AGAIN////// CALL FORD CORP. THEY WILL NOT PAY TO CHECK OUT TRUCK. AT 3100 MILES HAD TO REPLACE TIRES. ORIG. HAD DRY ROT,,,,,, *TR
NHTSA ODI #10629943
3,200 miles · Aug 28, 2014
Vehicle Speed Control
TL* THE CONTACT OWNS A 2006 FORD F-150. WHILE APPROACHING A TRAFFIC LIGHT, THE VEHICLE SUDDENLY ACCELERATED WITHOUT WARNING. THE CONTACT APPLIED EXCESSIVE FORCE TO THE BRAKE PEDAL, BUT IT FAILED TO STOP THE VEHICLE. THE CONTACT HAD TO RAPIDLY SHIFT THE GEAR INTO PARK IN ORDER TO STOP THE ENGINE FROM REVVING. THE FAILURE OCCURRED…
Read full complaint
TL* THE CONTACT OWNS A 2006 FORD F-150. WHILE APPROACHING A TRAFFIC LIGHT, THE VEHICLE SUDDENLY ACCELERATED WITHOUT WARNING. THE CONTACT APPLIED EXCESSIVE FORCE TO THE BRAKE PEDAL, BUT IT FAILED TO STOP THE VEHICLE. THE CONTACT HAD TO RAPIDLY SHIFT THE GEAR INTO PARK IN ORDER TO STOP THE ENGINE FROM REVVING. THE FAILURE OCCURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING, BUT THE CAUSE OF THE FAILURE COULD NOT BE DETERMINED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 3,200.
NHTSA ODI #10629110
104,000 miles · Aug 17, 2014
Engine
ENGINE STARTED MAKING A LOUD NOISE UPON INSPECTION OF ENGINE FOUND THAT THE BACK SPARK PLUG ON PASSENGER SIDE HAD BLOWN OUT FROM HEAD AND OF COURSE STRIPPED THE TREADS FROM THE HEAD THE SPARK PLUGS ARE THE ONES THAT CAME FROM FACTORY THEY HAVE NEVER BEEN REMOVED OR REPLACED VEHICLE WAS PURCHASED NEW AFTER REVIEWING INFORMATION O…
Read full complaint
ENGINE STARTED MAKING A LOUD NOISE UPON INSPECTION OF ENGINE FOUND THAT THE BACK SPARK PLUG ON PASSENGER SIDE HAD BLOWN OUT FROM HEAD AND OF COURSE STRIPPED THE TREADS FROM THE HEAD THE SPARK PLUGS ARE THE ONES THAT CAME FROM FACTORY THEY HAVE NEVER BEEN REMOVED OR REPLACED VEHICLE WAS PURCHASED NEW AFTER REVIEWING INFORMATION ON THE INTERNET THIS SEEMS TO BE A MAJOR PROBLEM WITH FORDS 4.6 AND 5.4 ENGINE AS WELL AS RESULTING IN FIRES AND CONSIDERING FORD MAKES A REPAIR KIT. IF THIS HAS EFFECTED THIS MANY VEHICLE SHOULDN'T FORD FOOT THE BILL. *TR
NHTSA ODI #10625815
78,000 miles · Aug 15, 2014
Service BrakesStructureVehicle Speed ControlCrash
GAS AND BRAKE PEDAL ARE TOO CLOSE TOGETHER. YOU COULD STILL BE GIVING IT GAS WHILE YOU ARE PUSHING ON THE BRAKES. I SEE HUNDREDS OF COMPLAINTS ABOUT THIS ONLINE.I WAS PULLING INTO A PARKING SPOT WHEN I THOUGHT I WAS APPLYING THE BRAKES THE OTHER HALF OF MY FOOT WAS ON THE GAS CAUSING ME TO JUMP THE CURB AND CRASH INTO A WALL. *…
Read full complaint
GAS AND BRAKE PEDAL ARE TOO CLOSE TOGETHER. YOU COULD STILL BE GIVING IT GAS WHILE YOU ARE PUSHING ON THE BRAKES. I SEE HUNDREDS OF COMPLAINTS ABOUT THIS ONLINE.I WAS PULLING INTO A PARKING SPOT WHEN I THOUGHT I WAS APPLYING THE BRAKES THE OTHER HALF OF MY FOOT WAS ON THE GAS CAUSING ME TO JUMP THE CURB AND CRASH INTO A WALL. *TR
NHTSA ODI #10622576
50,000 miles · Aug 4, 2014
Engine
TL* THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING UPHILL, THERE WAS A ENGINE MISFIRE. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE VEHICLE WAS REPAIRED. THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 50,000.
NHTSA ODI #10618695
67,800 miles · Jul 30, 2014
Fuel System, Gasoline
TRUCK STUTTERED & STALLED, WOULD NOT RESTART. TOWED FORD TO DEALER. FAILURE CAUSED BY CORRODED, CRACKED FUEL PUMP MODULE. THE MODULE BODY IS MADE OF AN ALLOY METAL MATERIAL, AND THE MODULE IS BOLTED DIRECTLY TO THE STEEL FRAME NEAR THE GAS TANK, MOISTURE AND DIS-SIMILAR METALS (ELECTROLYSIS) CAUSED RAPID DETERIORATION OF MODULE …
Read full complaint
TRUCK STUTTERED & STALLED, WOULD NOT RESTART. TOWED FORD TO DEALER. FAILURE CAUSED BY CORRODED, CRACKED FUEL PUMP MODULE. THE MODULE BODY IS MADE OF AN ALLOY METAL MATERIAL, AND THE MODULE IS BOLTED DIRECTLY TO THE STEEL FRAME NEAR THE GAS TANK, MOISTURE AND DIS-SIMILAR METALS (ELECTROLYSIS) CAUSED RAPID DETERIORATION OF MODULE BODY. THIS POOR DESIGN CAUSES THE VEHICLE TO SHUT DOWN AT ANY SPEED/SITUATION, LOSS OF POWER STEERING & BRAKES WOULD OCCUR. RESULT COULD BE DEATH OF OCCUPANTS OR THOSE PERSONS AROUND TRUCK WHEN ENGINE SHUT DOWN OCCURS *TR
NHTSA ODI #10617765
86,000 miles · Jul 23, 2014
Service Brakes
AS A PART OF REGULAR MAINTENANCE I ALWAYS HAVE WELL IN ADVANCE PERFORMED SCHEDULED MAINTENANCE ON MY 06 F-150.ON AUG 23 2013 I HAD MY ROTORS AND BRAKE PADS ALL REPLACED AS WELL AS HAVING A HI PRESSURE BRAKE FLUID CHANGE PERFORMED AS PART OF THIS AS SUGGESTED BY THE BILL CURRIE FORD DEALERSHIP IN TAMPA. THE TRUCK HAD 83,996 MIL…
Read full complaint
AS A PART OF REGULAR MAINTENANCE I ALWAYS HAVE WELL IN ADVANCE PERFORMED SCHEDULED MAINTENANCE ON MY 06 F-150.ON AUG 23 2013 I HAD MY ROTORS AND BRAKE PADS ALL REPLACED AS WELL AS HAVING A HI PRESSURE BRAKE FLUID CHANGE PERFORMED AS PART OF THIS AS SUGGESTED BY THE BILL CURRIE FORD DEALERSHIP IN TAMPA. THE TRUCK HAD 83,996 MILES ON IT AT THIS TIME OF SERVICE. THE TRUCK WAS RARELY DRIVEN AFTER THAT AND USED ONLY ON SHORT TRIPS.OF 10-20 MILES OR LESS AFTER HAVING THE BRAKES SERVICED. FRIDAY JULY 18TH 2014..THE TUCK HAD ONLY APPROX. 2000 ADDITIONAL MILES ON IT AFTER THE BRAKES WERE SERVICED AT BILL CURRIE FORD.I AND A FRIEND WERE DRIVING TO PICKUP A WASHING MACHINE ABOUT 30 MILES AWAY. WITHOUT WARNING. UPON RETURNING THE RIGHT WHEEL BEGAN PULLING TO THE RIGHT AND SMOKE AND A RUBBER AND PLASTIC SMELL ACCOMPANIED BY SMOKE STARTING RISING FROM THE RIGHT WHEEL WELL WHICH WAS SCOTCHING HOT. THE HEAT WAS SO INTENSE THAT WHEN WE STOPPED THE PLASTIC WHEEL COVER FELL OFF BECAUSE ITS WAS MELTED.IT WAS TAKEN TO THE DEALERSHIP WERE THE ORIGINAL WORK WAS PERFORMED. I WAS INFORMED IT WAS THE CALIPER,THAT IT HAD SEIZED AND THAT AFTER ALREADY HAVING REPLACED THE FRONT ROTOR SEVERAL THOUSAND MILES BEFORE//THE RIGHT ROTOR AND CALIPER AND BRAKE LINE WOULD NOW HAVE TO BE REPLACED AGAIN..BECAUSE THEY SAID.."WE CAN'T TELL WHEN A CALIPER WILL FAIL". NOW IT HAS COST ME $2,300,00 TO GET MY BRAKES DONE..WHEN INITIALLY THEY WERE STILL IN SAFE LIMITS.WE WERE LUCKY THIS DIDN'T CAUSE A FIRE OR CAUSE THE TIRE TO BLOW OUT WHILE ON THE HIGHWAY. *TR
NHTSA ODI #10615804
91,002 miles · Jul 15, 2014
Fuel/propulsion System
UPON ATTEMPTING TO START MY 2006 FORD F150 SUPER CREW CAB VEHICLE (5.4L), THE ENGINE WILL ATTEMPT TO CRANK OVER BUT WILL NOT TURN ON. UPON FURTHER DIAGNOSIS, IT WAS DETERMINED THAT THE FUEL PUMP MODULE IS NOT WORKING. IT BECAME COMPLETELY RUSTY AND EXHIBITS HOLES THROUGHOUT THE SURFACE OF THE MODULE. THIS APPEARS TO BE AN EXTREM…
Read full complaint
UPON ATTEMPTING TO START MY 2006 FORD F150 SUPER CREW CAB VEHICLE (5.4L), THE ENGINE WILL ATTEMPT TO CRANK OVER BUT WILL NOT TURN ON. UPON FURTHER DIAGNOSIS, IT WAS DETERMINED THAT THE FUEL PUMP MODULE IS NOT WORKING. IT BECAME COMPLETELY RUSTY AND EXHIBITS HOLES THROUGHOUT THE SURFACE OF THE MODULE. THIS APPEARS TO BE AN EXTREMELY COMMON PROBLEM THAT FORD IS VERY WELL AWARE OF AND HAS NOT ADDRESSED THE PROBLEM. I THINK A CIVIL CLASS ACTION LAWSUIT SHOULD HELP THEM WITH THEM MAKE THE RIGHT DECISION TO REPAIR THE MODULE AT NO COST TO THE CONSUMER. THIS IS AN EXTREMELY FRUSTRATING ISSUE THAT FORD HAS KNOWN ABOUT FOR SEVERAL YEARS. UPON SPEAKING WITH FORD DIRECTLY, I WAS ADVISED THAT THEIR HAS BEEN RECALLS FOR THAT EXACT PART BUT NOT FOR THE 2006 FORD F150. COMPLETELY UNACCEPTABLE AND INEXCUSABLE. THIS WILL BE MY LAST FORD PURCHASE. I'VE BEEN A FORD MAN ALL MY LIFE. NOT ANYMORE.... *TR
NHTSA ODI #10610729
Official recalls
4Feb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
Consequence & remedy
Consequence: THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
Remedy: FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
May 7, 2008
FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.
Consequence & remedy
Consequence: ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.
Remedy: DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Feb 6, 2006
CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.
Consequence & remedy
Consequence: THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.
Remedy: DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Nov 9, 2005
ON CERTAIN TRUCKS, PASSENGER CARS AND SPORT UTILITY VEHICLES, THE WINDSHIELD WIPER MOTOR MAY HAVE BEEN PRODUCED WITHOUT GREASE BEING APPLIED TO THE OUTPUT SHAFT GEAR.
Consequence & remedy
Consequence: AFTER A PERIOD OF CONTINUOUS USE ON THE HIGH SPEED SETTING, LACK OF GREASE ON THE OUTPUT SHAFT GEAR MAY CAUSE THE GEAR TO DISTORT OR FRACTURE DURING OPERATION RESULTING IN A LOSS OF WIPER FUNCTION. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.
Remedy: DEALERS WILL INSPECT THE WIPER MOTOR FOR THE PRESENCE OF GREASE AND GREASE THE WIPER MOTOR GEARS IF NECESSARY. THE RECALL BEGAN ON NOVEMBER 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673 OR LINCOLN/MERCURY AT 1-800-521-4140.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA10001 · Inadvertent Airbag Deployment
Opened Jan 13, 2010 · Closed Apr 25, 2011
Status: closed (inferred from source dates) · Air Bags; Air Bags:frontal; Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:sensor/control MODULE-INACTIVE
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
Additional source detail variants (4)
Air Bags
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
Air Bags:frontal:driver Side:inflator Module
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
Air Bags:frontal
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
Air Bags:frontal:sensor/control MODULE-INACTIVE
ODI opened this investigation based on reports of inadvertent airbag deployment.Data provided by Ford indicated that the airbag clockspring jumper wire, which is situated inside the steering wheel assembly, was installed in a manner that would allow it to rub (abrade) against a sharp metal edge on the nearby horn plate.Because the horn plate is electrically grounded the abrasion of an airbag wire on the sharp edge could cause a short circuit condition.As a result the airbag light may illuminate and/or the airbag may inadvertently deploy.Inadvertent deployments are most likely to occur during the airbag system's self-diagnostic test that initiates when the ignition switch is turned on.Ford modified the vehicle design in late January 2006 adding a protective tape over the sharp metal edge of the horn plate.Ford made additional design changes on MY 2007 vehicles to the horn plate, the clockspring jumper, and the connector layouts to further address this issue.ODI identified 318 deployment incidents with 121 alleged injury reports from subject vehicles.All but one of the incident and injury reports occurred in vehicles built before the January 2006 modification.In addition, there was one incident and alleged injury reported in the MY 2006 Mark LT vehicles that share the same design. In letters dated February 21 and April 11, 2011, Ford announced a recall of all of the approximately 1.3 million MY 2004-2006 F-150 vehicles built prior to January 24, 2006, the date the initial vehicle modification was made.In addition, approximately 14,000 MY 2006 Mark LT vehicles built prior to January 24, 2006 will also be recalled.Vehicles built after that date, which contain the modification, are not within the recall scope.Accordingly the investigation is closed.
PE08001 · Loss Of Brake POWER-ASSIST
Opened Jan 8, 2008 · Closed May 9, 2008
Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Service Brakes, Hydraulic:power Assist:vacuum; Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings
BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (3)
Service Brakes, Hydraulic:power Assist
BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Service Brakes, Hydraulic:power Assist:vacuum
BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Service Brakes, Hydraulic:power Assist:vacuum:hoses, Lines/piping, And Fittings
BY LETTER DATED MAY 5, 2008, FORD MOTOR COMPANY (FORD) NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA RECALL NUMBER 08V-208) TO ADDRESS A MANUFACTURING DEFECT IN APPROXIMATELY 605,684 MODEL YEAR (MY) 2005 AND 2006 FORD F-150 AND LINCOLN MARK LT VEHICLES ORIGINALLY EQUIPPED WITH THE 5.4L DISPLACEMENT, 3-VALVE PER CYLINDER, V-8 ENGINE.THE RECALLED VEHICLES WERE BUILT FROM JULY 18, 2004 THROUGH MAY 31, 2006 AT THE DEARBORN TRUCK PLANT; FROM MAY 4, 2004 THROUGH MAY 31, 2006 AT THE KANSAS CITY ASSEMBLY PLANT; AND FROM APRIL 19, 2004 THROUGH MAY 31, 2006 AT THE NORFOLK TRUCK PLANT.THE VEHICLES WERE MANUFACTURED WITH THE SAME DEFECTIVE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY UNIQUE TO THE 5.4L V-8 ENGINE.FORD F-150 VEHICLES EQUIPPED WITH OPTIONALLY AVAILABLE 4.2L V6 AND 4.6L V-8 ENGINES ARE NOT INCLUDED IN THIS RECALL ACTION BECAUSE THEY UTILIZE A DIFFERENT, ONE-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT DOES NOT EXHIBIT AN APPARENT DEFECT TREND. THE RECALLED VEHICLES UTILIZE A TWO-PIECE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY COMPRISED OF A STANDPIPE ASSEMBLY AND VACUUM HOSE.THE STANDPIPE ASSEMBLY ATTACHES TO A FITTING ON THE ENGINE AIR INTAKE MANIFOLD UTILIZING A FLEXIBLE RUBBER HOSE AND PLASTIC ELBOW.THE VACUUM HOSE ATTACHES TO THE OPPOSITE END OF THE STANDPIPE ASSEMBLY AND CONNECTS TO A CHECK VALVE FITTING AT THE BRAKE BOOSTER ASSEMBLY.ACCORDING TO FORD, THE PORTION OF THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY ATTACHED TO THE INTAKE MANIFOLD MAY SWELL OVER TIME AND LOSE RETENTION FORCE, WHICH MAY ALLOW THE HOSE TO BECOME DETACHED FROM THE INTAKE MANIFOLD.SHOULD THE BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY BE DISRUPTED, APPLICATION OF THE BRAKE PEDAL MAY DEPLETE THE VACUUM RESERVE AND CONSEQUENTLY RESULT IN LOSS OF BRAKE POWER-ASSIST. TO CORRECT THE SAFETY DEFECT, FORD WILL INSTALL AN IMPROVED DESIGN BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY THAT UTILIZES A HOSE CLAMP AT THE INTAKE MANIFOLD ATTACHMENT. THIS REMEDY WILL BE PROVIDED FREE OF CHARGE FOR ALL RECALLED VEHICLES.LATER PRODUCTION FORD F-150 AND LINCOLN MARK LT VEHICLES BUILT AFTER MAY 2006 WERE MANUFACTURED WITH A HOSE CLAMP AT THE BRAKE BOOSTER VACUUM SUPPLY HOSE/INTAKE MANIFOLD ATTACHMENT AND ARE NOT AFFECTED. TO DATE, THE OFFICE OF DEFECTS INVESTIGATION (ODI) IS AWARE OF 324 NON-DUPLICATIVE COMPLAINTS AND 14 NON-INJURY CRASHES RELATED TO THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.IN ADDITION, ODI IS AWARE OF 4,465 SUBJECT VEHICLES THAT EXPERIENCED ONE OR MORE WARRANTY CLAIMS TO REPAIR OR REPLACE THE SUBJECT BRAKE BOOSTER VACUUM SUPPLY HOSE ASSEMBLY. THE ACTION TAKEN BY FORD IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Illustration