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1991 Ford F-150

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1991 Ford F-150 do not stand out strongly from the model-year median of 676.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 39 of 304 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports41 fire reports7 injury reports

What owners actually said

304 reports
82,200 miles · Jun 4, 2007
Tires

WHILE DRIVING 60 MPH, THE REAR DRIVER SIDE TIRE (SENTRY TRU-TRAC APT, SIZE LT235/75R15, DOT-CHHK) SUDDENLY HAD 28" OF TREAD SEPARATED FROM STEEL BELTS. TIRE DID NOT GO FLAT. THE SEPARATED TIRE TREAD DAMAGED PICK- UP TRUCK QTR PANEL, AND BENT THE WHEEL WELL SPLASH PANELS' METAL SUPPORT ARM INTO THE REAR GAS TANK FILLER TUBE, DENT…

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WHILE DRIVING 60 MPH, THE REAR DRIVER SIDE TIRE (SENTRY TRU-TRAC APT, SIZE LT235/75R15, DOT-CHHK) SUDDENLY HAD 28" OF TREAD SEPARATED FROM STEEL BELTS. TIRE DID NOT GO FLAT. THE SEPARATED TIRE TREAD DAMAGED PICK- UP TRUCK QTR PANEL, AND BENT THE WHEEL WELL SPLASH PANELS' METAL SUPPORT ARM INTO THE REAR GAS TANK FILLER TUBE, DENTING IT BUT DID NOT PUNCTURE IT. ALL FOUR TIRES ARE THE SAME. I PLAN TO HAVE ALL FOUR REPLACED EVEN THOUGH ALL STILL HAVE 9.5/32 TO 10/32 TREAD LEFT ON TIRES WHICH ORIGINALLY HAD TREAD DEPTH OF 11. *TR

NHTSA ODI #10192406

110,629 miles · Mar 20, 2007
Fuel System, Gasoline

TL* THE CONTACT OWNS A 1991 FORD F150. THE CONTACT CALLED REGARDING RECALL # 93V125000. THE VEHICLE WAS MIXING GASOLINE IN THE OTHER VALVE. THE CONTACT STATED THAT THE SITUATION WAS MESSY AND HAZARDOUS. THE CURRENT AND FAILURE MILEAGE WERE 110629.*AK THE CUSTOMER STATES THIS VEHICLE HAS DUAL TANKS WHILE OPERATING THE VEHI…

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TL* THE CONTACT OWNS A 1991 FORD F150. THE CONTACT CALLED REGARDING RECALL # 93V125000. THE VEHICLE WAS MIXING GASOLINE IN THE OTHER VALVE. THE CONTACT STATED THAT THE SITUATION WAS MESSY AND HAZARDOUS. THE CURRENT AND FAILURE MILEAGE WERE 110629.*AK THE CUSTOMER STATES THIS VEHICLE HAS DUAL TANKS WHILE OPERATING THE VEHICLE GAS MAY SPILL OUT OF THE REAR GAS TANK DUE TO CLOSE OFF VALVE TO REAR GAS TANK NOT STOPPING GAS FROM FRONT TANK GOING INTO REAR TANK. UPDATE 4/9 *TR

NHTSA ODI #10185691

35,000 miles · Feb 28, 2007
Unknown Or Other

THE PAINT ON THE FRONT HOOD HAS PEELED RIGHT DOWN TO THE METAL. THIS HAS BEEN SLOWLY OCCURRING FOR ABOUT 10 YEARS NOW. FORD AND AUTO BODY SHOPS SAY IT IS DUE TO POOR OR NO UNDERCOAT, YET FORD SAYS TO BAD. APPARENTLY THEY HAD A RECALL ON THIS AT ONE TIME BUT MY TRUCK WAS NO PEELING THEN IT STARTED A YEAR OR TWO AFTER THIS, WHEN R…

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THE PAINT ON THE FRONT HOOD HAS PEELED RIGHT DOWN TO THE METAL. THIS HAS BEEN SLOWLY OCCURRING FOR ABOUT 10 YEARS NOW. FORD AND AUTO BODY SHOPS SAY IT IS DUE TO POOR OR NO UNDERCOAT, YET FORD SAYS TO BAD. APPARENTLY THEY HAD A RECALL ON THIS AT ONE TIME BUT MY TRUCK WAS NO PEELING THEN IT STARTED A YEAR OR TWO AFTER THIS, WHEN REPORTED FORD SAID TO BAD AS YOU SHOULD HAVE COME IN SOONER, WHY WOULD YOU SINCE IT WAS NOT PEELING. THE TRUCK HAS ONLY 80,000 KILOMETERS ON IT AND IS IN GREAT SHAPE EXCEPT FOR THE HOOD. *NM

NHTSA ODI #10183798

107,000 miles · Dec 20, 2006
Fuel System, Gasoline

F150 FORD FUEL TANK VALVES TRANSFERRED FRONT TANK FUEL TO REAR TANK MAKING REAR TANK OVERFLOW. CITY TRUCK STOPPED ME TO TELL ME THAT GAS WAS POURING ALL OVER THE STREET. *JB

NHTSA ODI #10176629

98,000 miles · Jan 23, 2006
Fuel System, Gasoline

DT*: THE CONTACT STATED THE FUEL PUMP IS CAUSING THE UNUSED FUEL FROM ONE TANK TO RETURN TO THE SECONDARY TANK CAUSING SPILLAGE. THERE IS A NHTSA RECALL, # 93V125000, REGARDING THE FUEL SYSTEM TANK ASSEMBLY. THE VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL; HOWEVER IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN. …

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DT*: THE CONTACT STATED THE FUEL PUMP IS CAUSING THE UNUSED FUEL FROM ONE TANK TO RETURN TO THE SECONDARY TANK CAUSING SPILLAGE. THERE IS A NHTSA RECALL, # 93V125000, REGARDING THE FUEL SYSTEM TANK ASSEMBLY. THE VEHICLE HAS THE SAME PROBLEMS AS INDICATED IN THE RECALL; HOWEVER IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN. THE VEHICLE WAS TAKEN TO THE LOCAL DEALERSHIP FOR REPAIRS.

NHTSA ODI #10148341

149,000 miles · Sep 27, 2005
Electrical SystemVehicle Speed ControlFire

ON AUGUST 24, 2001, A FIRE SPONTANEOUSLY BEGAN UNDER THE HOOD OF MY 1991 FORD F150 PICKUP TRUCK WHILE IT WAS TURNED OFF AND PARKED IN THE DRIVEWAY AT NIGHT. THE FIRE CAUSED EXPENSIVE DAMAGE TO THE VEHICLE AND WOULD HAVE PROBABLY CAUGHT MY HOUSE ON FIRE HAD THE TRUCK BEEN PARKED IN THE GARAGE. I CHECKED WITH THE LOCAL FORD DEAL…

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ON AUGUST 24, 2001, A FIRE SPONTANEOUSLY BEGAN UNDER THE HOOD OF MY 1991 FORD F150 PICKUP TRUCK WHILE IT WAS TURNED OFF AND PARKED IN THE DRIVEWAY AT NIGHT. THE FIRE CAUSED EXPENSIVE DAMAGE TO THE VEHICLE AND WOULD HAVE PROBABLY CAUGHT MY HOUSE ON FIRE HAD THE TRUCK BEEN PARKED IN THE GARAGE. I CHECKED WITH THE LOCAL FORD DEALERSHIP (CENTROPLEX FORD IN KILLEEN, TEXAS, WHICH IS NOW AUTOMAX FORD) ABOUT FORD'S LIABILITY AND THEY SAID REPAIRS WOULD NOT BE COVERED BECAUSE THE FACTORY WARRANTY HAD LONG EXPIRED. I THEREFORE SOUGHT COMPENSATION THROUGH MY INSURANCE COMPANY. I PAID FOR THE FORD DEALERSHIP TO PERFORM REPAIRS, WHICH WERE NOT DONE SATISFACTORILY. I AM REPORTING THIS NOW BECAUSE THE INCIDENT IS VERY SIMILAR TO RECENT OCCURRENCES THAT HAVE CAUSED DEATHS AND RESULTED IN A MAJOR RECALL. MY VEHICLE IS NOT COVERED UNDER THAT RECALL AND SHOULD HAVE BEEN. THEREFORE, I AM REQUESTING THAT THE RECALL BE EXTENDED TO 1991 FORD F150 PICKUPS AND THAT I RECEIVE SATISFACTORY COMPENSATION AND REPAIRS.*JB

NHTSA ODI #10137896

137,000 miles · Aug 26, 2005
Fuel System, Gasoline

DT: HAD A PROBLEM WITH THE VEHICLE AND TOOK IT TO THE LOCAL MECHANIC THAT SAID THERE WAS A RECALL. CONTACTED FORD, AND THEY SAID THE RECALL EXPIRED AT 150,000 OR 12 YEARS. THE FUEL WAS RUNNING THROUGH THE ENGINE. THE VEHICLE WOULD NOT START. THERE WAS A DEFECTIVE CHECK VALUE. DRIVING DOWN THE ROAD AND THE VEHICLE JUST QUIT.…

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DT: HAD A PROBLEM WITH THE VEHICLE AND TOOK IT TO THE LOCAL MECHANIC THAT SAID THERE WAS A RECALL. CONTACTED FORD, AND THEY SAID THE RECALL EXPIRED AT 150,000 OR 12 YEARS. THE FUEL WAS RUNNING THROUGH THE ENGINE. THE VEHICLE WOULD NOT START. THERE WAS A DEFECTIVE CHECK VALUE. DRIVING DOWN THE ROAD AND THE VEHICLE JUST QUIT. THIS HAPPENED ON JULY 12, 2005. *AK THE FUEL PUMP SYSTEM DRAINED THE FRONT TANK TO THE REAR CAUSING SPILLAGE OF FUEL. *JB

NHTSA ODI #10128771

Mileage unknown · Aug 1, 2005
Service Brakes, Hydraulic

DT: THE CONTACT OWNED A 1991 FORD F150. HE STATED THAT THE ABS BRAKES MALFUNCTIONED. NEEDED TO REPLACE THE ABS SENSOR IN THE DIFFERENTIAL UNIT AND THE ABS MODULE CONTROL. THE TOTAL COST TO REPAIR THEM WAS MORE THAN $1200.00. THE FORD MECHANIC TOLD CONTACT THAT THIS WAS A KNOWN PROBLEM FOR THE ABS IN A FORD TO FAIL. *AK

NHTSA ODI #10130894

135,000 miles · Jul 9, 2005
Fuel System, Gasoline

I OWN A 1991 F150 PICKUP. SOMETHING IS HAPPINING WITH FUEL TANKS. ITS LIKE FUEL FROM THE FRONT TANK IS BEING TRANSFERED TO THE BACK TANK, RESULTING IN OVERFLOWING FUEL FROM THE BACK. I THINK THE MFG. SHOULD REPAIR THE PROBLEM AS IT IS A BAD SAFETLY ISSUE.

NHTSA ODI #10128177

152,299 miles · Jul 8, 2005
Fuel System, Gasoline

1991 FORD F150 DEVELOPED PROBLEMS WITH THE FUEL TANK LEAKING.*MR FUEL IN THE TANK WAS LEAKING INTO THE FRONT TANK CAUSING THE FRONT TANK TO OVERFLOW. THE MANUFACTURER INDICATED THERE WAS A RECALL ON THIS PART BUT THE CONSUMER STATED HE NEVER RECEIVED A RECALL NOTICE. THE RECALL WAS ONLY GOOD FOR UP TO 150000 MILE AND THE CONS…

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1991 FORD F150 DEVELOPED PROBLEMS WITH THE FUEL TANK LEAKING.*MR FUEL IN THE TANK WAS LEAKING INTO THE FRONT TANK CAUSING THE FRONT TANK TO OVERFLOW. THE MANUFACTURER INDICATED THERE WAS A RECALL ON THIS PART BUT THE CONSUMER STATED HE NEVER RECEIVED A RECALL NOTICE. THE RECALL WAS ONLY GOOD FOR UP TO 150000 MILE AND THE CONSUMER'S VEHICLE HAD 152299. THE CONSUMER FEELS THERE SHOULDN'T BE A LIMIT ON SAFETY ISSUES. *NM

NHTSA ODI #10129143

Official recalls

3

96V071000 · Electrical System:ignition

Apr 25, 1996

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence & remedy

Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.

93V125000 · Fuel System, Gasoline:storage:tank Assembly

Aug 2, 1993

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Consequence & remedy

Consequence: SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Remedy: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

93V066000 · Steering: Steering Wheel/handle Bar

Apr 27, 1993

KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.

Consequence & remedy

Consequence: THE LODGED KEYS CAN CAUSE LOSS OF STEERING CONTROL, WHICHCAN RESULT IN AN ACCIDENT WHEN THE VEHICLE IS BEING USED ON THE HIGHWAY.

Remedy: A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

12

EA99032 · Dual Fuel Tank Crossflow/leakage

Opened Nov 4, 1999 · Closed Dec 6, 2001

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Additional source detail variants (2)

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

RQ98008 · Ford F-SERIES Dual Fuel Tank Leakage

Opened May 29, 1998 · Closed Nov 4, 1999

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

THESE VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO A MALFUNCTIONING FUEL PUMP.FROM THE INFORMATION GATHERED TO DATE, IT APPEARS THAT THERE CAN BE MULTIPLE CAUSES AND/OR A COMBINATION OF CAUSES FOR FUEL CROSS FLOW AND THAT THE RECALL REMEDY MAY BE INADEQUATE.FURTHER INVESTIGATION IS NEEDED.THIS INVESTIGATION IS UPGRADED TO EA99-032.CLICK ON DOCUMENT SEARCH BUTTON FOR ADDITIONAL INFORMATION.

EA93022 · Idle Air Spd Ctrl Vlv Malf

Opened Jul 30, 1993 · Closed Aug 31, 1994

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

PE93010 · Idle Air Spd Ctrl Vlv Malf

Opened Mar 2, 1993 · Closed Jul 30, 1993

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

EA93001 · Fuel Expulsion

Opened Jan 7, 1993 · Closed Aug 20, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE92077 · Fuel Expulsion

Opened Sep 9, 1992 · Closed Jan 7, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

EA92029 · Front Seat Back Failure

Opened Aug 27, 1992 · Closed Oct 29, 1993

Status: closed (inferred from source dates) · Seats

There is no summary currently available

PE92042 · Fnt Reclning Seat Bck Fail

Opened Apr 17, 1992 · Closed Aug 27, 1992

Status: closed (inferred from source dates) · Seats:front Assembly:recliner

There is no summary currently available

EA91044 · Loss Of Brake Effectivenes

Opened Oct 30, 1991 · Closed Oct 30, 1992

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

===

EA91031 · Fuel Expulsion

Opened Jun 26, 1991 · Closed Nov 1, 1991

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE91077 · Loss Of Brake Effectivenes

Opened May 23, 1991 · Closed Oct 31, 1991

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE91064 · Transmission Fluid Fires

Opened Apr 9, 1991 · Closed Jul 5, 1991

Status: closed (inferred from source dates) · Power Train

There is no summary currently available