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1991 Ford F-150

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1991 Ford F-150 do not stand out strongly from the model-year median of 676.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 39 of 304 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel System, Gasoline. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 50 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports41 fire reports7 injury reports

Electrical System complaints

50 reports
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83,100 miles · Mar 29, 2021
Electrical System

THE TRUCK WONT CRANK. WHEN THE KEY IS TURNED OFF AND REMOVED SOME ELECTRICAL SYSTEMS STILL WORK AND CAUSE SMOKING. I HAVE HAD TO DISCONNECT THE BATTERY IN FEAR THE TRUCK WILL BURN DOWN. FORD WAS CONTACTED ABOUT THE ISSUE AND SAID THEY CANT DO ANYTHING BECAUSE THEIR RECORDS FOR RECALLS ONLY GO 10 YEARS. EVEN THOUGH THE TRUCK HAS …

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THE TRUCK WONT CRANK. WHEN THE KEY IS TURNED OFF AND REMOVED SOME ELECTRICAL SYSTEMS STILL WORK AND CAUSE SMOKING. I HAVE HAD TO DISCONNECT THE BATTERY IN FEAR THE TRUCK WILL BURN DOWN. FORD WAS CONTACTED ABOUT THE ISSUE AND SAID THEY CANT DO ANYTHING BECAUSE THEIR RECORDS FOR RECALLS ONLY GO 10 YEARS. EVEN THOUGH THE TRUCK HAS LESS THAN 84000 MILES ON IT.

NHTSA ODI #11405365

145,000 miles · Jul 16, 2013
Electrical SystemFuel System, GasolineVehicle Speed Control

TL* THE CONTACT OWNS A 1991 FORD F-150. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THE FUEL PUMP FAILED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 145,000. THE CONSUMER STATED THE BATTE…

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TL* THE CONTACT OWNS A 1991 FORD F-150. THE CONTACT STATED THAT THE VEHICLE FAILED TO START. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THE FUEL PUMP FAILED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 145,000. THE CONSUMER STATED THE BATTERY FAILED AND THE SEAL AROUND THE SPEEDOMETER WENT BAD.

NHTSA ODI #10525094

149,000 miles · Sep 27, 2005
Electrical SystemVehicle Speed ControlFire

ON AUGUST 24, 2001, A FIRE SPONTANEOUSLY BEGAN UNDER THE HOOD OF MY 1991 FORD F150 PICKUP TRUCK WHILE IT WAS TURNED OFF AND PARKED IN THE DRIVEWAY AT NIGHT. THE FIRE CAUSED EXPENSIVE DAMAGE TO THE VEHICLE AND WOULD HAVE PROBABLY CAUGHT MY HOUSE ON FIRE HAD THE TRUCK BEEN PARKED IN THE GARAGE. I CHECKED WITH THE LOCAL FORD DEAL…

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ON AUGUST 24, 2001, A FIRE SPONTANEOUSLY BEGAN UNDER THE HOOD OF MY 1991 FORD F150 PICKUP TRUCK WHILE IT WAS TURNED OFF AND PARKED IN THE DRIVEWAY AT NIGHT. THE FIRE CAUSED EXPENSIVE DAMAGE TO THE VEHICLE AND WOULD HAVE PROBABLY CAUGHT MY HOUSE ON FIRE HAD THE TRUCK BEEN PARKED IN THE GARAGE. I CHECKED WITH THE LOCAL FORD DEALERSHIP (CENTROPLEX FORD IN KILLEEN, TEXAS, WHICH IS NOW AUTOMAX FORD) ABOUT FORD'S LIABILITY AND THEY SAID REPAIRS WOULD NOT BE COVERED BECAUSE THE FACTORY WARRANTY HAD LONG EXPIRED. I THEREFORE SOUGHT COMPENSATION THROUGH MY INSURANCE COMPANY. I PAID FOR THE FORD DEALERSHIP TO PERFORM REPAIRS, WHICH WERE NOT DONE SATISFACTORILY. I AM REPORTING THIS NOW BECAUSE THE INCIDENT IS VERY SIMILAR TO RECENT OCCURRENCES THAT HAVE CAUSED DEATHS AND RESULTED IN A MAJOR RECALL. MY VEHICLE IS NOT COVERED UNDER THAT RECALL AND SHOULD HAVE BEEN. THEREFORE, I AM REQUESTING THAT THE RECALL BE EXTENDED TO 1991 FORD F150 PICKUPS AND THAT I RECEIVE SATISFACTORY COMPENSATION AND REPAIRS.*JB

NHTSA ODI #10137896

78,000 miles · Feb 7, 2005
Electrical SystemFire

ALTERNATOR WIRING HARNESS AND ALTERNATOR CAUGHT FIRE, COULD EASILY HAVE DESTROYED VEHICLE. AND NEARBY GOVERNMENT BUILDING. I NOTICED SMOKE AND SECURED A FIRE EXTINGUISHER TO REMEDY. *JB

NHTSA ODI #10110012

Mileage unknown · Feb 4, 2003
Electrical System

CONSUMER STATES THAT VEHICLE'S IGNITION SWITCH HAS SHORT CIRCUITED TWO TIMES. BOTH INCIDENTS RESULTED IN THE ENTIRE IGNITION SYSTEM "BURNING OUT." PH

NHTSA ODI #10006376

Mileage unknown · Oct 18, 2002
Electrical System

CONSUMER STATES THAT TRUCK WOULD NOT START TOOK TO DEALER, DEALER STATED THAT THE IGNITION SWITCH WAS DEFECTED. PLEASE PROVIDE ANY FURTHER INFORMATION. MR

NHTSA ODI #8021172

Mileage unknown · Apr 22, 2002
Electrical SystemFire

AFTER TAKING VEHICLE INTO DEALERSHIP FOR RECALL 96-V-076-000 RERPAIRS, BUT REMEDY DID NOT WORK, AND THE VEHICLE CAUGHT ON FIRE. CONTACTED DEALER, AND DEALER WAS NOT WILLING TO DO ANYTHING.*AK

NHTSA ODI #8008151

Mileage unknown · Dec 14, 2001
Electrical System

VEHICLE WOULDN'T START UP AT ALL. WHEN PUTTING KEY INSIDE OF IGNITION IT WOULDN'T TURN ON. DEALERSHIP IS AWARE OF PROBLEM.*AK

NHTSA ODI #8000750

Mileage unknown · Nov 28, 2001
Electrical SystemFire

VEHICLE CAUGHT ON FIRE, PRIOR TO THIS VEHICLE BECAME HARDER TO TURN ON. THEN STARTER BECAME STUCK, AND IT WAS DIFFICULT TO SHUT VEHICLE OFF. *AKCONSUMER HAD TURNED THE IGNITION BUT DID NOT TURN THE VEHICLE ON. CONSUEMR TOOK THE KEYS AND WENT BACK INTO THE HOUSE ONLY TO COME OUT AGAIN AND FIND THE VEHICLE ON FIRE. CONSUMER HAS…

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VEHICLE CAUGHT ON FIRE, PRIOR TO THIS VEHICLE BECAME HARDER TO TURN ON. THEN STARTER BECAME STUCK, AND IT WAS DIFFICULT TO SHUT VEHICLE OFF. *AKCONSUMER HAD TURNED THE IGNITION BUT DID NOT TURN THE VEHICLE ON. CONSUEMR TOOK THE KEYS AND WENT BACK INTO THE HOUSE ONLY TO COME OUT AGAIN AND FIND THE VEHICLE ON FIRE. CONSUMER HAS SO FAR REPLACED 3 STARTERS AND 5 ALTERNATORS. *JG

NHTSA ODI #899587

Mileage unknown · Oct 27, 2001
Electrical System

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK

NHTSA ODI #753779

Official recalls

3

96V071000 · Electrical System:ignition

Apr 25, 1996

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence & remedy

Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.

93V125000 · Fuel System, Gasoline:storage:tank Assembly

Aug 2, 1993

A MALFUNCTIONING CHECK VALVE WITHIN THE FUEL PUMP ASSEMBLY CAUSES A PORTION OF THE UNUSED FUEL FROM ONE TANK TO BE RETURNED TO THE SECOND TANK. WHEN THIS OCCURS, THE CAPACITY OF THE SECOND TANK CAN BE EXCEEDED, CAUSING FUEL SPILLAGE.

Consequence & remedy

Consequence: SPILLED FUEL CAN RESULT IN A FIRE WHEN EXPOSED TO ASOURCE OF IGNITION.

Remedy: REPLACEMENT OF THE FUEL PRESSURE REGULATOR AND INSTALLATION OF REDUNDANT CHECK VALVES.

93V066000 · Steering: Steering Wheel/handle Bar

Apr 27, 1993

KEYS ATTACHED TO THE KEY RING OF AN IGNITION KEY WHILE IT IS IN THE VEHICLE IGNITION CAN BECOME LODGED IN THE STEERING LOCK RECEIVER AS THE STEERING WHEEL IS BEING TURNED.

Consequence & remedy

Consequence: THE LODGED KEYS CAN CAUSE LOSS OF STEERING CONTROL, WHICHCAN RESULT IN AN ACCIDENT WHEN THE VEHICLE IS BEING USED ON THE HIGHWAY.

Remedy: A SHIELD WILL BE POSITIONED BETWEEN THE STEERING WHEEL AND THE IGNITION SWITCH AND HELD IN PLACE BY THE STEERING LOCK BAND.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

12

EA99032 · Dual Fuel Tank Crossflow/leakage

Opened Nov 4, 1999 · Closed Dec 6, 2001

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Additional source detail variants (2)

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

Vehicle Speed Control:linkages

ON JULY 14, 1993 FORD FILED A DEFECT INFORMATION REPORT CONCERNING FUEL TANK CROSS FLOW LEAKAGE ON F-SERIES LIGHT TRUCKS AND CAB CHASSIS BUILT FROM JULY 22, 1989 THROUGH DECEMBER 17, 1992.THE REMEDY WAS TO REPLACE THE FUEL PRESSURE REGULATOR AND INSTALL A CHECK VALVE BETWEEN EACH FUEL SUPPLY LINE AND FUEL TANK (2) TO REPAIR THE SUPPLY SIDE FUEL CROSS FLOW PROBLEM (RECALL 93V-125).ODI OPENED RQ98-008 ON MAY 29, 1998 BECAUSE OF THE LARGE NUMBER OF ALLEGED REMEDY FAILURES AND REPORTS OF FUEL CROSS FLOW ON VEHICLES OUTSIDE OF THE RECALL POPULATION.BASED ONTHE INFORMATION RECEIVED FROM FORD ON AUGUST 11, SEPTEMBER 30, AND DECEMBER 15, 1998, AND THE INCREASING TREND OF REMEDY FAILURES AND OUT OF SCOPE CROSSFLOW REPORTS, ODI OPENED EA99-032 ON NOVEMBER 4, 1999.THE ATTACHED ENGINEERING ANALYSIS CLOSING REPORT FULLY DESCRIBES THE RESULTS OF THIS INVESTIGATION AND REASON FOR CLOSING.THE SUBJECT VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO MALFUNCTIONS IN THE FUEL SYSTEM.WHEN FUEL IS PUMPED OR RETURNED TO THE NON-OPERATING TANK (CROSS FLOW), THE CAPACITY OF THE NON-OPERATING TANK CAN BE EXCEEDED, CAUSING FUEL TO OVERFLOW PAST THE FILLER CAP, CREATING A FIRE POTENTIAL.

RQ98008 · Ford F-SERIES Dual Fuel Tank Leakage

Opened May 29, 1998 · Closed Nov 4, 1999

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

THESE VEHICLES CAN EXPERIENCE FUEL TRANSFER FROM ONE TANK TO THE OTHER DUE TO A MALFUNCTIONING FUEL PUMP.FROM THE INFORMATION GATHERED TO DATE, IT APPEARS THAT THERE CAN BE MULTIPLE CAUSES AND/OR A COMBINATION OF CAUSES FOR FUEL CROSS FLOW AND THAT THE RECALL REMEDY MAY BE INADEQUATE.FURTHER INVESTIGATION IS NEEDED.THIS INVESTIGATION IS UPGRADED TO EA99-032.CLICK ON DOCUMENT SEARCH BUTTON FOR ADDITIONAL INFORMATION.

EA93022 · Idle Air Spd Ctrl Vlv Malf

Opened Jul 30, 1993 · Closed Aug 31, 1994

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

PE93010 · Idle Air Spd Ctrl Vlv Malf

Opened Mar 2, 1993 · Closed Jul 30, 1993

Status: closed (inferred from source dates) · Engine And Engine Cooling

There is no summary currently available

EA93001 · Fuel Expulsion

Opened Jan 7, 1993 · Closed Aug 20, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE92077 · Fuel Expulsion

Opened Sep 9, 1992 · Closed Jan 7, 1993

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

EA92029 · Front Seat Back Failure

Opened Aug 27, 1992 · Closed Oct 29, 1993

Status: closed (inferred from source dates) · Seats

There is no summary currently available

PE92042 · Fnt Reclning Seat Bck Fail

Opened Apr 17, 1992 · Closed Aug 27, 1992

Status: closed (inferred from source dates) · Seats:front Assembly:recliner

There is no summary currently available

EA91044 · Loss Of Brake Effectivenes

Opened Oct 30, 1991 · Closed Oct 30, 1992

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

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EA91031 · Fuel Expulsion

Opened Jun 26, 1991 · Closed Nov 1, 1991

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE91077 · Loss Of Brake Effectivenes

Opened May 23, 1991 · Closed Oct 31, 1991

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE91064 · Transmission Fluid Fires

Opened Apr 9, 1991 · Closed Jul 5, 1991

Status: closed (inferred from source dates) · Power Train

There is no summary currently available