IllustrationELECTRICAL SYSTEM , BODY STRUCTURE , GAS PEDAL. *TR
2005 Ford Explorer
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2005 Ford Explorer do not stand out strongly from the model-year median of 609.
About this comparison →How this year compares
Owner complaints by model year
Compare all Explorer years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
420–25K
7425–50K
11450–75K
10275–100K
73100–150K
25150K+
430 reports with mileage · 67 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Structure. Review the 151 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 44 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
22 crash reports6 fire reports13 injury reports
Electrical System complaints
36 reportsJUST DRIVING ALONG TAKING A MILD CORNER AND MY 2005 FORD EXPLORER JUST DIED AND THE STEERING WHEEL LOCKED UP. TOOK TO THE LOCAL AUTO REPAIR AND THEY GOT TWO CODES P2104 AND P2112. WHICH HAS SOMETHING TO DO WITH THE THROTTLE ACTUATOR. AFTER SPEAKING WITH FORD LOCALLY THE PART(S) FOR THIS PROBLEM HAVE BEEN ON BACK ORDER SINCE AT L…
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JUST DRIVING ALONG TAKING A MILD CORNER AND MY 2005 FORD EXPLORER JUST DIED AND THE STEERING WHEEL LOCKED UP. TOOK TO THE LOCAL AUTO REPAIR AND THEY GOT TWO CODES P2104 AND P2112. WHICH HAS SOMETHING TO DO WITH THE THROTTLE ACTUATOR. AFTER SPEAKING WITH FORD LOCALLY THE PART(S) FOR THIS PROBLEM HAVE BEEN ON BACK ORDER SINCE AT LEAST AUGUST AND THEY ARE SAYING THEY MAY NOT BE AVAILABLE UNTIL JAN. 2010 OR LATER. *TR
2005 FORD EXPLORER FUEL GAUGE MALFUNCTION: STARTED ABOUT A YEAR AGO. WAS INTERMITTENT AT FIRST, BUT IS NOW CONSTANT. FUEL GAUGE REGISTERS EMPTY UNTIL TANK IS ABOUT HALF FULL, AFTER WHICH THE GAUGE WORKS PROPERLY. SERVICE ENGINE LIGHT STAYS ON. A SCAN OF THE INTERNET INDICATES THIS IS A VERY COMMON PROBLEM AND FORD HAS NO PROGRA…
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2005 FORD EXPLORER FUEL GAUGE MALFUNCTION: STARTED ABOUT A YEAR AGO. WAS INTERMITTENT AT FIRST, BUT IS NOW CONSTANT. FUEL GAUGE REGISTERS EMPTY UNTIL TANK IS ABOUT HALF FULL, AFTER WHICH THE GAUGE WORKS PROPERLY. SERVICE ENGINE LIGHT STAYS ON. A SCAN OF THE INTERNET INDICATES THIS IS A VERY COMMON PROBLEM AND FORD HAS NO PROGRAM IN PLACE TO FIX IT. SINCE THE GAUGE IS CAUSING THE SERVICE ENGINE LIGHT TO STAY ON, THAT LIGHT CANNOT ALERT ME TO OTHER POTENTIAL FAILURES. COST TO REPAIR IS APPROXIMATELY $500+. *TR
ON THREE OCCASIONS WITHIN THE PAST THREE WEEKS, MY CAR HAS LOST ALL POWER. ON TWO OF THESE OCCASIONS, I WAS SLOWING DOWN TO MAKE A TURN IN THE ROAD AND ON THE THIRD TIME, I WAS DRIVING ON A STRAIGHT-AWAY. EACH TIME I WAS DOING LESS THAN 40 MPH. ONLY ONE TIME WAS ANYONE ELSE IN THE VEHICLE BUT IT WAS STILL VERY SCARY AND VERY UPS…
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ON THREE OCCASIONS WITHIN THE PAST THREE WEEKS, MY CAR HAS LOST ALL POWER. ON TWO OF THESE OCCASIONS, I WAS SLOWING DOWN TO MAKE A TURN IN THE ROAD AND ON THE THIRD TIME, I WAS DRIVING ON A STRAIGHT-AWAY. EACH TIME I WAS DOING LESS THAN 40 MPH. ONLY ONE TIME WAS ANYONE ELSE IN THE VEHICLE BUT IT WAS STILL VERY SCARY AND VERY UPSETTING, CONSIDERING I HAVE ONLY HAD THE VEHICLE FOR 8 MONTHS. I AM JUST AFRAID THAT THIS IS GOING TO HAPPEN WHEN I AM GOING FASTER OR IN HEAVY TRAFFIC. SO FAR, I HAVE BEEN LUCKY AND HAVE NOT BEEN IN ANY TRAFFIC WHEN THIS HAS OCCURRED. *TR
05 FORD EXPLORER HAS REPEATED (ENGINE THROTTLE CONTROL) LIGHT WARNINGS. THE VEHICLE, WHILE MOVING, LOSES POWER AND THEN STALLS. I SHUT THE VEHICLE OFF, THE PROBLEM SEEMS TO RESET AND THE VEHICLE THEN RUNS FINE. THIS HAS HAPPENED ON (2) OCCASIONS AND NOW FEEL THE VEHICLE MAY NOT BE SAFE. *TR
AFTER HAVING THIS VEHICLE FOR ONLY 2 YEARS, THE HEATER/ DEFROSTER DOES NOT WORK. IT SEEMS TO BE THE SWITCH THAT SELECTS HEAT AND COLD IS BROKEN AND ONLY MAKES A CLICKING SOUND, AND WILL NOT PULL IN HEAT TO DEFROST THE WINDOWS AND WARM UP THE PASSENGER COMPARTMENT. THIS REPAIR COSTS QUITE A BIT OF MONEY. THIS IS ALSO A SEVERE SA…
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AFTER HAVING THIS VEHICLE FOR ONLY 2 YEARS, THE HEATER/ DEFROSTER DOES NOT WORK. IT SEEMS TO BE THE SWITCH THAT SELECTS HEAT AND COLD IS BROKEN AND ONLY MAKES A CLICKING SOUND, AND WILL NOT PULL IN HEAT TO DEFROST THE WINDOWS AND WARM UP THE PASSENGER COMPARTMENT. THIS REPAIR COSTS QUITE A BIT OF MONEY. THIS IS ALSO A SEVERE SAFETY HAZARD DUE TO WINTER DRIVING CONDITIONS AND THE NEED TO DEFROST THE WINDSHIELD. I HAVE SEEN SEVERAL OTHERS COMPLAIN OF THE SAME PROBLEM. *TR
ON SEVERAL OCCASIONS (ABOUT 6 TIMES TOTAL) AND WITHOUT ANY WARNING, MY 2005 FORD EXPLORER HAS LOST ALL POWER. ALL INCIDENTS HAVE OCCURRED WITHIN THE PAST 6 MONTHS WITH THE MOST RECENT OCCURRENCE ON NOVEMBER 26, 2008. EACH INCIDENT HAS OCCURRED AT SPEEDS BELOW 45 MPH AND WHILE COASTING ON A SLIGHT DOWNGRADE. MY CONCERN IS THAT I …
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ON SEVERAL OCCASIONS (ABOUT 6 TIMES TOTAL) AND WITHOUT ANY WARNING, MY 2005 FORD EXPLORER HAS LOST ALL POWER. ALL INCIDENTS HAVE OCCURRED WITHIN THE PAST 6 MONTHS WITH THE MOST RECENT OCCURRENCE ON NOVEMBER 26, 2008. EACH INCIDENT HAS OCCURRED AT SPEEDS BELOW 45 MPH AND WHILE COASTING ON A SLIGHT DOWNGRADE. MY CONCERN IS THAT I WILL LOSE POWER IN A CRUCIAL SITUATION AND NOT BE ABLE TO STEER OR STOP EFFECTIVELY SINCE THESE FEATURES FUNCTION MOST EFFECTIVELY WITH FULL POWER. IN ALL INSTANCES I MOVED THE GEAR TO NEUTRAL AND RESTARTED THE ENGINE WITHOUT ANY TROUBLE. I DID CATCH IT ONE TIME BEFORE IT LOST POWER, AGAIN WHILE COASTING I NOTICED THE TACHOMETER DROP TO ALMOST 0. AT SEEING THIS I TAPPED THE ACCELERATOR, THE RPM WENT BACK TO A NORMAL RANGE AND I DROVE ON AS NORMAL. *TR
VEHICLE HAD A DEAD BATTERY ROUGHLY 6 MONTHS AGO. DEALER REPLACED BATTERY UNDER WARRANTY, BUT DID NO OTHER DIAGNOSTICS ON THE VEHICLE. IF THE VEHICLE IS NOT DRIVEN EVERY DAY, THE BATTERY DRAINS DOWN, AND NOW THE BATTERY WILL NOT CHARGE AT ALL. NOW MY VEHICLE IS OUT OF WARRANTY COVERAGE, AND THE DEALER WILL NOT DIAGNOSE THE CHARGI…
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VEHICLE HAD A DEAD BATTERY ROUGHLY 6 MONTHS AGO. DEALER REPLACED BATTERY UNDER WARRANTY, BUT DID NO OTHER DIAGNOSTICS ON THE VEHICLE. IF THE VEHICLE IS NOT DRIVEN EVERY DAY, THE BATTERY DRAINS DOWN, AND NOW THE BATTERY WILL NOT CHARGE AT ALL. NOW MY VEHICLE IS OUT OF WARRANTY COVERAGE, AND THE DEALER WILL NOT DIAGNOSE THE CHARGING SYSTEM PROBLEM. THIS VEHICLE IS COMPLETELY UNRELIABLE, AND THE CHARGING SYSTEM FAILURE IS JUST ONE OF MY MANY COMPLAINTS ABOUT THIS VEHICLE. *TR
I BOUGHT ONE OF THE SHARPEST SUV'S I EVER SAW - A 2005 FORD EXPLORER XLT 4X4 6 CYLINDER. IT STARTED RANDOMLY DYING ON ME LIKE THE OTHERS I HAVE READ ABOUT (70+ ON THE INTERSTATE WAS THE MOST INTERESTING!) THIS VEHICLE DOESN'T HAVE A CABLE FROM THE GAS PEDAL TO THE THROTTLE; THE COMPUTER TAKES THE REQUEST FROM THE PEDAL AND THEN …
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I BOUGHT ONE OF THE SHARPEST SUV'S I EVER SAW - A 2005 FORD EXPLORER XLT 4X4 6 CYLINDER. IT STARTED RANDOMLY DYING ON ME LIKE THE OTHERS I HAVE READ ABOUT (70+ ON THE INTERSTATE WAS THE MOST INTERESTING!) THIS VEHICLE DOESN'T HAVE A CABLE FROM THE GAS PEDAL TO THE THROTTLE; THE COMPUTER TAKES THE REQUEST FROM THE PEDAL AND THEN THE COMPUTER OPENS THE THROTTLE. SO, IF THE COMPUTER CAN'T "SEE" WHAT THE THROTTLE IS ACTUALLY DOING, THAT COULD BE A BAD THING, AND FOR SAFETY REASONS, SHUTS EVERYTHING DOWN (FORD'S SO CALLED FMEM "LIMP HOME MODE"). WELL, I REPLACED THE TPS, AND IT STARTED AGAIN. I TOOK IT TO THE DEALER, AND IN RETURN FOR 90 DOLLARS, THEY PLUGGED A BOX INTO MY SUV, PUSHED A BUTTON AND THEN TOLD ME THE PCM WAS BAD. THE PCM (POWERTRAIN CONTROL MODULE) IS THE MAIN BRAIN FOR THE CAR. EVERYTHING IS EITHER DIRECTLY CONTROLLED BY IT, OR BY A SUBMODULE (SRS, 4WD, ABS, EATC, INSTRUMENT CLUSTER, TPMS, AND VCM) THAT IT DIRECTLY CONTROLS. HERE IS THE RUB: CONSIDER PEOPLE THAT LOSE A LIMB, BUT CONTINUE TO FEEL ITS' PRESENCE. THAT'S' BECAUSE EVEN IN THE ABSENCE OF REAL TIME DATA FROM THE LIMB, THE BRAIN HAS A PROBLEM AND 'THINKS' IT SEES THE LIMB. IN CASE THE ANALOGY ISN'T CLEAR, IF THE PCM BEGINS TO FAIL, IT MIGHT SAY *ANY* SENSOR IS FAILING. BUT THE SENSOR IS FINE ' THE BRAIN IS 'BROKEN'. IF IT IS BROKEN DUE TO A HEAT OR VIBRATION ISSUE, IT CAN WORK PERFECTLY FOR HOWEVER LONG, THEN JUST GO NUTS FOR A LITTLE WHILE. THAT'S WHAT SCARES ME THE MOST ' THIS PCM CONTROLS EVERYTHING, RIGHT? WHAT HAPPENS IF IT COMMANDS THE THROTTLE TO WIDE OPEN, COMMANDS THE TRANSMISSION TO SHIFT TO 1ST, THEN FIRES THE AIRBAGS? CAN YOU PROVE IT COULDN'T? MY PROBLEM IN A NUTSHELL IS THAT AN EMISSIONS CONTROL ITEM LIKE THE PCM SHOULDN'T FAIL IN THREE YEARS. FORD SHOULD JUST FIX IT INSTEAD OF CHARGING A GRAND PLUS LABOR. ALL OF THESE OTHERS HAVING INTERMITTENT SURGING, STALLING FAILSAFE MODE AND THROTTLE ISSUES I AM BETTING IS THE SAME PROBLEM. *TR
CONTINUOUS AND REPETITIVE MALFUNCTION OF GAS GAUGE. IT OCCURS VERY OFTEN AND IS A WELL KNOWN PROBLEM IN FORD EXPLORERS. ADDITIVE HAS BEEN ADDED TO NO AVAIL, I THINK FORD JUST WANTS OWNERS TO HAVE TO PAY FOR THIS AND PURPOSELY CONTINUES TO DESIGN VEHICLES LIKE THIS. IT IS A MAJOR SAFETY CONCERN...WHAT IF I RUN OUT OF GAS IN TH…
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CONTINUOUS AND REPETITIVE MALFUNCTION OF GAS GAUGE. IT OCCURS VERY OFTEN AND IS A WELL KNOWN PROBLEM IN FORD EXPLORERS. ADDITIVE HAS BEEN ADDED TO NO AVAIL, I THINK FORD JUST WANTS OWNERS TO HAVE TO PAY FOR THIS AND PURPOSELY CONTINUES TO DESIGN VEHICLES LIKE THIS. IT IS A MAJOR SAFETY CONCERN...WHAT IF I RUN OUT OF GAS IN THE FREEZING COLD WITH TWO BABIES? *TR
Official recalls
0No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA09013 · Vehicle Rollaway Allegations
Opened Aug 18, 2009 · Closed Feb 12, 2013
Status: closed (inferred from source dates) · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:column Shift; Steering; Steering:column; Steering:column LOCKING:ANTI-THEFT Device
This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.
Additional source detail variants (5)
Power Train:automatic Transmission:gear Position Indication (prndl)
This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.
Power Train:automatic Transmission:lever And Linkage:column Shift
This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.
Steering:column
This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.
Steering:column LOCKING:ANTI-THEFT Device
This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.
Steering
This investigation is being closed based on several considerations.By the most inclusive counting of all alleged rollaway incidents (i.e., counting all alleged rollaway incidents and assuming a singular failure mechanism), the incident rate is low, however during EA09-013, ODI identified a number of different failure mechanisms in 180 incidents related to the alleged defect.The highest rate for any particular failure mechanism, the failure of the Automatic Transmission Parking System, was 4.4/100K.The next-highest failure rate was for the BSI System, at 3.4/100K.For all identified failure mechanisms there has been a drastically declining trend including very few incidents occurring in recent years.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist.For additional information regarding this investigation, see the complete closing resume in the document file for EA09-013. The ODI reports cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers:10168454, 10279630, 10280078.
PE09020 · Vehicle Rollaway Allegations
Opened Apr 21, 2009 · Closed Aug 19, 2009
Status: closed (inferred from source dates) · Steering; Steering:column; Steering:column LOCKING:ANTI-THEFT Device
IN RESPONSE TO AN INFORMATION REQUEST (IR) LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), FORD STATED CONSUMER REPORTS OF HIGHER THAN EXPECTED EFFORTS WHEN SHIFTING INTO AND OUT OF PARK COULD BE A RESULT OF A GROOVE BEING WORN INTO THE SWING ARM RAMP OF THE STEERING COLUMN. THE SWING ARM IS A COMPONENT BOLTED TO THE STEERING COLUMN THAT ASSISTS IN SHIFTING THROUGH THE TRANSMISSION GEARS.AN ENGINEERING EVALUATION CONDUCTED BY FORD OF RETURNED STEERING COLUMNS FOUND THE GROOVE COULD BE CREATED OVER TIME IF CONSUMER SHIFT MORE QUICKLY FROM THE DRIVE OR REVERSE TO PARK THAN THE BRAKE SHIFT INTERLOCK (BSI) SOLENOID PIN RETRACTS AFTER THE BRAKE PEDAL IS APPLIED. IN NOVEMBER OF 2004, FORD RELEASED A REDESIGNED BSI SOLENOID WITH A SHORTER PIN RETRACTING TIME AS A SERVICEABLE COMPONENT. FORD HAS NOTED THE SHORTER RETRACTION TIME SIGNIFICANTLY LESSENS THE LIKELIHOOD OF BSI SOLENOID PIN TO SWING ARM CONTACT EVEN WITH RAPID CONSUMER SHIFTS.FORD ALSO ISSUED A TECHNICAL SERVICE BULLETIN, TSB 04-22-12, TO INSTRUCT SERVICE TECHNICIANS ON THE PROPER DIAGNOSIS AND VEHICLE REPAIR. REVIEWING COMPLAINTS TO ODI AND DATA SUBMITTED BY FORD, ODI HAS IDENTIFIED 200 ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT AFTER CONSUMERS BELIEVE THEY HAVE SHIFTED THE VEHICLE INTO PARK, RESULTING IN 85 ALLEGED CRASHES AND 32 ALLEGED INJURIES.IN ADDITION TO THE REPORTS OF ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT, ODI HAS ALSO IDENTIFIED 883 REPORTS OF CONSUMERS ALLEGING DIFFICULTY OR THE INABILITY TO SHIFT THE VEHICLE INTO PARK.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-013) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Additional source detail variants (3)
Steering:column
IN RESPONSE TO AN INFORMATION REQUEST (IR) LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), FORD STATED CONSUMER REPORTS OF HIGHER THAN EXPECTED EFFORTS WHEN SHIFTING INTO AND OUT OF PARK COULD BE A RESULT OF A GROOVE BEING WORN INTO THE SWING ARM RAMP OF THE STEERING COLUMN. THE SWING ARM IS A COMPONENT BOLTED TO THE STEERING COLUMN THAT ASSISTS IN SHIFTING THROUGH THE TRANSMISSION GEARS.AN ENGINEERING EVALUATION CONDUCTED BY FORD OF RETURNED STEERING COLUMNS FOUND THE GROOVE COULD BE CREATED OVER TIME IF CONSUMER SHIFT MORE QUICKLY FROM THE DRIVE OR REVERSE TO PARK THAN THE BRAKE SHIFT INTERLOCK (BSI) SOLENOID PIN RETRACTS AFTER THE BRAKE PEDAL IS APPLIED. IN NOVEMBER OF 2004, FORD RELEASED A REDESIGNED BSI SOLENOID WITH A SHORTER PIN RETRACTING TIME AS A SERVICEABLE COMPONENT. FORD HAS NOTED THE SHORTER RETRACTION TIME SIGNIFICANTLY LESSENS THE LIKELIHOOD OF BSI SOLENOID PIN TO SWING ARM CONTACT EVEN WITH RAPID CONSUMER SHIFTS.FORD ALSO ISSUED A TECHNICAL SERVICE BULLETIN, TSB 04-22-12, TO INSTRUCT SERVICE TECHNICIANS ON THE PROPER DIAGNOSIS AND VEHICLE REPAIR. REVIEWING COMPLAINTS TO ODI AND DATA SUBMITTED BY FORD, ODI HAS IDENTIFIED 200 ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT AFTER CONSUMERS BELIEVE THEY HAVE SHIFTED THE VEHICLE INTO PARK, RESULTING IN 85 ALLEGED CRASHES AND 32 ALLEGED INJURIES.IN ADDITION TO THE REPORTS OF ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT, ODI HAS ALSO IDENTIFIED 883 REPORTS OF CONSUMERS ALLEGING DIFFICULTY OR THE INABILITY TO SHIFT THE VEHICLE INTO PARK.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-013) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Steering:column LOCKING:ANTI-THEFT Device
IN RESPONSE TO AN INFORMATION REQUEST (IR) LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), FORD STATED CONSUMER REPORTS OF HIGHER THAN EXPECTED EFFORTS WHEN SHIFTING INTO AND OUT OF PARK COULD BE A RESULT OF A GROOVE BEING WORN INTO THE SWING ARM RAMP OF THE STEERING COLUMN. THE SWING ARM IS A COMPONENT BOLTED TO THE STEERING COLUMN THAT ASSISTS IN SHIFTING THROUGH THE TRANSMISSION GEARS.AN ENGINEERING EVALUATION CONDUCTED BY FORD OF RETURNED STEERING COLUMNS FOUND THE GROOVE COULD BE CREATED OVER TIME IF CONSUMER SHIFT MORE QUICKLY FROM THE DRIVE OR REVERSE TO PARK THAN THE BRAKE SHIFT INTERLOCK (BSI) SOLENOID PIN RETRACTS AFTER THE BRAKE PEDAL IS APPLIED. IN NOVEMBER OF 2004, FORD RELEASED A REDESIGNED BSI SOLENOID WITH A SHORTER PIN RETRACTING TIME AS A SERVICEABLE COMPONENT. FORD HAS NOTED THE SHORTER RETRACTION TIME SIGNIFICANTLY LESSENS THE LIKELIHOOD OF BSI SOLENOID PIN TO SWING ARM CONTACT EVEN WITH RAPID CONSUMER SHIFTS.FORD ALSO ISSUED A TECHNICAL SERVICE BULLETIN, TSB 04-22-12, TO INSTRUCT SERVICE TECHNICIANS ON THE PROPER DIAGNOSIS AND VEHICLE REPAIR. REVIEWING COMPLAINTS TO ODI AND DATA SUBMITTED BY FORD, ODI HAS IDENTIFIED 200 ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT AFTER CONSUMERS BELIEVE THEY HAVE SHIFTED THE VEHICLE INTO PARK, RESULTING IN 85 ALLEGED CRASHES AND 32 ALLEGED INJURIES.IN ADDITION TO THE REPORTS OF ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT, ODI HAS ALSO IDENTIFIED 883 REPORTS OF CONSUMERS ALLEGING DIFFICULTY OR THE INABILITY TO SHIFT THE VEHICLE INTO PARK.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-013) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.
Steering
IN RESPONSE TO AN INFORMATION REQUEST (IR) LETTER SENT BY THE OFFICE OF DEFECTS INVESTIGATION (ODI), FORD STATED CONSUMER REPORTS OF HIGHER THAN EXPECTED EFFORTS WHEN SHIFTING INTO AND OUT OF PARK COULD BE A RESULT OF A GROOVE BEING WORN INTO THE SWING ARM RAMP OF THE STEERING COLUMN. THE SWING ARM IS A COMPONENT BOLTED TO THE STEERING COLUMN THAT ASSISTS IN SHIFTING THROUGH THE TRANSMISSION GEARS.AN ENGINEERING EVALUATION CONDUCTED BY FORD OF RETURNED STEERING COLUMNS FOUND THE GROOVE COULD BE CREATED OVER TIME IF CONSUMER SHIFT MORE QUICKLY FROM THE DRIVE OR REVERSE TO PARK THAN THE BRAKE SHIFT INTERLOCK (BSI) SOLENOID PIN RETRACTS AFTER THE BRAKE PEDAL IS APPLIED. IN NOVEMBER OF 2004, FORD RELEASED A REDESIGNED BSI SOLENOID WITH A SHORTER PIN RETRACTING TIME AS A SERVICEABLE COMPONENT. FORD HAS NOTED THE SHORTER RETRACTION TIME SIGNIFICANTLY LESSENS THE LIKELIHOOD OF BSI SOLENOID PIN TO SWING ARM CONTACT EVEN WITH RAPID CONSUMER SHIFTS.FORD ALSO ISSUED A TECHNICAL SERVICE BULLETIN, TSB 04-22-12, TO INSTRUCT SERVICE TECHNICIANS ON THE PROPER DIAGNOSIS AND VEHICLE REPAIR. REVIEWING COMPLAINTS TO ODI AND DATA SUBMITTED BY FORD, ODI HAS IDENTIFIED 200 ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT AFTER CONSUMERS BELIEVE THEY HAVE SHIFTED THE VEHICLE INTO PARK, RESULTING IN 85 ALLEGED CRASHES AND 32 ALLEGED INJURIES.IN ADDITION TO THE REPORTS OF ALLEGED INCIDENTS OF UNINTENDED VEHICLE MOVEMENT, ODI HAS ALSO IDENTIFIED 883 REPORTS OF CONSUMERS ALLEGING DIFFICULTY OR THE INABILITY TO SHIFT THE VEHICLE INTO PARK.THIS PRELIMINARY EVALUATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA09-013) TO FURTHER ASSESS THE SCOPE, FREQUENCY AND RISK TO MOTOR VEHICLE SAFETY OF THE ALLEGED DEFECT IN THE SUBJECT VEHICLES.