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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

What owners actually said

1,450 reports
Mileage unknown · Jan 30, 2001
Suspension

REAR SWAY BAR LINKS BROKE. PLEASE PROVIDE FURTHER DETAILS.*AK

NHTSA ODI #879355

Mileage unknown · Jan 29, 2001
Visibility

WHEN DRIVING THIS FALL I FOUND THAT WHEN USING THE VENT I GOT NOTHING BUT HOT AIR, THEN THE AUTOMATIC SETTING ON THE HEAT/AIR TEMPERATURE CONTROL WOULD NOT REGULATE PROPERLY. IT WOULD GO TO EXTREMES TO 85+ DEGREES, THEN DROP OFF AND BLOW UNTIL IT WAS DOWN TO 60 AND THEN BACK UP TO 85 CONTINUOUSLY. I WENT ACCORDING TO THE OWNER'S…

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WHEN DRIVING THIS FALL I FOUND THAT WHEN USING THE VENT I GOT NOTHING BUT HOT AIR, THEN THE AUTOMATIC SETTING ON THE HEAT/AIR TEMPERATURE CONTROL WOULD NOT REGULATE PROPERLY. IT WOULD GO TO EXTREMES TO 85+ DEGREES, THEN DROP OFF AND BLOW UNTIL IT WAS DOWN TO 60 AND THEN BACK UP TO 85 CONTINUOUSLY. I WENT ACCORDING TO THE OWNER'S MANUAL, WHICH STATED I NEEDED TO HAVE IT PUT ON THE COMPUTER AND CHECKED AT THE DEALER. AFTER THEY KEPT MY CAR 2 X AS LONG AS PROMISED AND CHARGING ME $100 TO CALL THE ENGINEERS AT FORD ITSELF, THEY TOLD ME IT WAS THE BLEND DOOR IN THE HEATER PLENUM. THIS DOOR IS APPARENTLY MADE OF PLASTIC AND BREAKS. IN MY CASE IT WORKED FOR A LITTLE WHILE, BUT VERY SLOWLY, AND WAS IN THE PROCESS OF BREAKING. IT CURRENTLY DOES NOT WORK AND IS STUCK IN THE AIR CONDITIONING SIDE. I GET NO HEAT AND CAN'T DEFROST MY WINDOWS. I LIVE IN WISCONSIN AND WE ARE EXPECTING FREEZING RAIN TODAY, NOT TO MENTION SNOW LATER THIS WEEK. THE DEALER HAS TOLD ME THAT THE ENGINEER THEY TALKED TO SAID THIS HAS HAPPENED BEFORE. IF IT IS A BAD DESIGN, BUT BECAUSE IT IS NOT OFFICIALLY A DEFECTIVE PART ON THEIR LIST, THEY COULD NOT FIX IT WITHOUT CHARGING ME ANOTHER $700 ON TOP OF THE $100 ALREADY SPENT TO DIAGNOSE THE PROBLEM. I HAVE FOUND ON THE INTERNET THAT I AM NOT THE ONLY ONE THIS HAPPENED TO (SEE MIGHTYAUTOPARTS.COM, ON THE LINE WITH LARRY HAMMER - EXPLORING THE LIMITS OF PATIENCE). THE NEWLY DESIGNED DOOR IS MADE OF NYLON THAT IS STRONGER AND LESS SUSCEPTIBLE TO BREAKING. WHEN CONTACTING FORD CUSTOMER 1ST TO LET THEM KNOW ABOUT MY VISIT, THEY SAID AN ADVISOR WOULD BE ASSIGNED TO ME AND WOULD CONTACT ME THE NEXT DAY, THAT WAS 2 WEEKS AGO. I FEEL I AM BEING GIVEN THE RUN-AROUND. I AM DRIVING IN AN UNSAFE VEHICLE. FORD WILL NOT TAKE ANY RESPONSIBILITY FOR THE BAD DESIGN. I FULLY APPRECIATE AND ACCEPT THAT THINGS WEAR OUT ON VEHICLES AND NEED TO BE REPLACED, BUT DEFECTIVE DESIGN SHOULDN'T BE AT MY EXPENSE, IN DOLLARS OR SAFETY.

NHTSA ODI #740083

Mileage unknown · Jan 28, 2001
Engine And Engine CoolingFuel System, GasolinePower Train

TRANSMISSION FAILED TWICE UNDER NORMAL DRIVING CONDITIONS. LOST POWER UNDER CERTAIN CIRCUMSTANCES. SAME PROBLEM BOTH TIMES. ENGINE SEIZED WHEN VEHICLE HIT A PUDDLE OF WATER AT LOW SPEED. AIR INTAKE IS MOUNTED UNUSALLY LOW ON THIS EXPLORER ALLOWING WATER INTO THE COMBUSTION CHAMBER AND CAUSING HYDROSTATIC LOCK. FORD MOTOR CO…

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TRANSMISSION FAILED TWICE UNDER NORMAL DRIVING CONDITIONS. LOST POWER UNDER CERTAIN CIRCUMSTANCES. SAME PROBLEM BOTH TIMES. ENGINE SEIZED WHEN VEHICLE HIT A PUDDLE OF WATER AT LOW SPEED. AIR INTAKE IS MOUNTED UNUSALLY LOW ON THIS EXPLORER ALLOWING WATER INTO THE COMBUSTION CHAMBER AND CAUSING HYDROSTATIC LOCK. FORD MOTOR COMPANY HAS BEEN CONTACTED AND READS A SCRIPTED RESPONSE WHEN I HAVE TRIED TO GET ANY ADDITIONAL INFORMATION ABOUT WHAT I CONSIDER A SERIOUS DESIGN FLAW. *AK

NHTSA ODI #740037

Mileage unknown · Jan 22, 2001
Suspension

OWNER DEMANDED VEHICLE AFTER WAITING 2 1/2 HOURS TO HAVE RECALL (00V-402)WORK PERFORMED, OWNER WAS NOT TOLD JOB WAS COMPLETED, OWNER DROVE 31 MILES TO ANOTHER DEALERSHIP ONLY TO BE TOLD THAT RECALL WORK WAS PERFORMED BY FIRST DEALERSHIP. CJ

NHTSA ODI #559115

Mileage unknown · Jan 22, 2001
Tires

CONSUMER WAS DENIED REIMBURSEMENT FOR THE FIRESTONE ATX RADIAL TIRES (P235/75R15) REPLACED, FIRESTONE'S REASON FOR DENYING CLAIM WAS THAT THE REPLACEMENT TIRES WERE PURCHASED FROM A COMPETITIVE RETAILER PRIOR TO AUGUST 9, 2000, CONSUMER'S TIRES DEVELOPED A HIGHLY UNUSUAL WEAR PATTERN AND THE STEEL BELT WAS BEGINNING TO PROTRUDE …

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CONSUMER WAS DENIED REIMBURSEMENT FOR THE FIRESTONE ATX RADIAL TIRES (P235/75R15) REPLACED, FIRESTONE'S REASON FOR DENYING CLAIM WAS THAT THE REPLACEMENT TIRES WERE PURCHASED FROM A COMPETITIVE RETAILER PRIOR TO AUGUST 9, 2000, CONSUMER'S TIRES DEVELOPED A HIGHLY UNUSUAL WEAR PATTERN AND THE STEEL BELT WAS BEGINNING TO PROTRUDE FROM ONE TIRE, A THUMPING SOUND WAS ALSO HEARD AND FELT DUE TO THE FAULTY TIRES. *SLC

NHTSA ODI #559107

Mileage unknown · Jan 19, 2001
Tires

OWNER REPLACED ALL FIRESTONE ATX 23575R15 TIRES PRIOR TO RECALL (OOT-005) BECAUSE OF TREAD SEPARATION, OWNER REQUESTING REIMBURSEMENT AND IS BEING DENIED. *CJ

NHTSA ODI #559061

Mileage unknown · Jan 18, 2001
Tires

INCIDENT OCCURRED IN FEBRUARY, 2000, PRIOR TO INFORMATION IN THE PRESS ABOUT TIRE FAILURE. MY SON AND HIS GIRLFRIEND STOPPED AT A TRAFFIC LIGHT AND WHEN THEY ACCELERATED THE CAR WAS DIFFICULT TO HANDLE AND MADE A LOUD NOISE. THEY WERE ABLE TO GET THE CAR TO THE SHOULDER AND CALLED FOR HELP. THEY REPORTED THAT THE TIRE WAS SHR…

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INCIDENT OCCURRED IN FEBRUARY, 2000, PRIOR TO INFORMATION IN THE PRESS ABOUT TIRE FAILURE. MY SON AND HIS GIRLFRIEND STOPPED AT A TRAFFIC LIGHT AND WHEN THEY ACCELERATED THE CAR WAS DIFFICULT TO HANDLE AND MADE A LOUD NOISE. THEY WERE ABLE TO GET THE CAR TO THE SHOULDER AND CALLED FOR HELP. THEY REPORTED THAT THE TIRE WAS SHREDDED AND THAT ALL THAT WAS LEFT WERE A FEW PIECES. THERE WAS A DRIVING RAIN STORM AT THE TIME,AND THEY HAD DIFFICULTY GETTING HELP THAT NIGHT. WE DID NOT LINK THIS PROBLEM WITH TIRE FAILURE UNTIL WE STARTED TO HEAR ABOUT THE PROBLEM ON THE NEWS. WE WERE GRATEFUL THAT THE BLOWOUT HAPPENED WHILE THE CAR WAS AT A STOP, AND NOT WHILE OUR SON WAS DRIVING . HE HAD BEEN ON A ROAD WITH A STEEP INCLINE, AND HAD TURNED ON TO A ROAD THAT PARALLELED THE OCEAN. *AK( DOT NUMBER: )

NHTSA ODI #739605

Mileage unknown · Jan 17, 2001
Engine And Engine CoolingStructureSuspension

WAS DRIVING AND ENGINE CHECK LIGHT CAME ON & STAYED. BEEN TO DEALER. HAD SENSORS REPLACED, BUT PROBLEM CAME BACK. TEMPERATURE GAUGE HAD FAILED TO REGISTER. FUEL GUAGE WAS NOT WORKING, AND STABLIZER BAR HAD BROKEN AND WAS REPLACED. ALSO, POWER LOCKS FAILED TO RELEASE. *AK THE SENSORS WERE BEING REPLACED OVER AND OVER AGAIN.…

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WAS DRIVING AND ENGINE CHECK LIGHT CAME ON & STAYED. BEEN TO DEALER. HAD SENSORS REPLACED, BUT PROBLEM CAME BACK. TEMPERATURE GAUGE HAD FAILED TO REGISTER. FUEL GUAGE WAS NOT WORKING, AND STABLIZER BAR HAD BROKEN AND WAS REPLACED. ALSO, POWER LOCKS FAILED TO RELEASE. *AK THE SENSORS WERE BEING REPLACED OVER AND OVER AGAIN. *YH

NHTSA ODI #878392

Mileage unknown · Jan 17, 2001
Tires

BOTH REAR TIRES EXPERIENCED BLOWOUTS, WITHIN ONE WEEK OF EACH OTHER, TIRES MADE BY FIRESTONE. *CJ

NHTSA ODI #558952

Mileage unknown · Jan 16, 2001
Power Train

TRANSMISSION WAS WHISTLING/RUBBLING, AND WOULD NOT DRIVE. AT 13 MONTHS OLD TRANSMISSION WAS REPLACED. CURRENTLY, NOISES WERE BACK, BUT IT WAS RUNNING. DEALER TOLD CONSUMER NOT TO DRIVE VEHICLE. *AK

NHTSA ODI #878236

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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