IllustrationPROBLEMS WITH 1996 FORD EXPLORER'S ENGINE AND TRANSMISSION. *MR *SC *JB
1996 Ford Explorer
Owner reports · Recalls · Investigations
More warning signs than most Explorer years
Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.
About this comparison →How this year compares
Owner complaints by model year
Compare all Explorer years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
195 crash reports37 fire reports179 injury reports
What owners actually said
1,450 reportsI HAVE AN EXPLORER SPORT WITH MANUAL TRANSMISSION. THIS CAR IS WILL TAKEN CARE OF EVEN IF IT HAS ALOT OF MILES ON IT. THE MANUAL SHIFT SHAKES CONSIDERABLY. IF THERE IS A ROUGH SURFACE ON THE HIGHWAY, IT SEEMS TO BE READY TO TAKE FLIGHT. AT 165,000 MILES I HAD THE CLUTCH, PRESSURE PLATE, AND THROWOUT BEARINGS REPLACED. THE M…
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I HAVE AN EXPLORER SPORT WITH MANUAL TRANSMISSION. THIS CAR IS WILL TAKEN CARE OF EVEN IF IT HAS ALOT OF MILES ON IT. THE MANUAL SHIFT SHAKES CONSIDERABLY. IF THERE IS A ROUGH SURFACE ON THE HIGHWAY, IT SEEMS TO BE READY TO TAKE FLIGHT. AT 165,000 MILES I HAD THE CLUTCH, PRESSURE PLATE, AND THROWOUT BEARINGS REPLACED. THE MACHINE AT THE DEALERSHIP COULDN'T TELL ME WHY IT HAPPENED BUT HE THOUGHT SOMETHING WAS STILL WRONG. NOW AT 212,000 MILES THE BEARINGS AND CLUTCH ARE OUT AGAIN. WHILE LOOKING AT SOME OTHER EXPLORERS AT THE DEALERSHIP, I NOTICED THAT THE NEWWER EXPLORERS HAVE A VIBRATION DAMPER MOUNTED ON THE REAR AXLE. FORD WOULD BE HAPPY TO PUT ONE ON MY CAR FOR $4,000. I AM VERY UPSET SINCE IT WAS THEIR DESIGN FLAW THAT IS CAUSING ALL MY PROBLEMS.I HAVE ALREADY SPENT ALOT OF MONEY TRYING TO FIX THEIR DESIGN ERROR. *AK
SUMMARY WAS UNREADIBLE, AND THEN DISAPPEARED. *AK
EXPLORER SPORT (4X2),( MANUAL TRANSMISSION)(18,462 MILES) DODGING TRUCK TIRE RETREAD ON INTERSTATE WAS OVERSTEERED. THEN OVERSTEERED BACK WHEN LEFT REA HUB ASSEMBLY BROKE OFF. THEN CAR FLIPED 6 TIMES. WHEN THE CAR LOST THE REA WHEEL, CONTROL WAS LOST.*AK
THE DRIVER'S SIDE SEAT BELT BUCKLE BROKE AT 120K MILES. AS A RESULT THE DRIVER IS NOT RESTRAINED WHILE DRIVING. *PH *MR
BOTHE REAR DOORS DO NOT OPEN FROM INSIDE...SOMETIMES LEFT REAR DOOR WILL NOT CLOSE DUE TO CHILD SAFETY LATCH NOT WORKING PROPERLY.
CONSUMER NOTICED THAT DRIVER'S SEAT BROKE. DEALER FIXED IT AT CONSUMER'S EXPENSE OF $593.00. ON FEBRUARY 19, 2004, THE SEAT BROKE AGAIN. A RECALL HAD BEEN ISSUED ON SIMILAR MAKES AND MODELS. HOWEVER, THIS VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO VIN. *AK *JB
CONSUMER COMPLAINED ABOUT A CRUISE CONTROL. PROBLEM. AFTER CRUISE CONTROL WAS ACTIVATED VEHICLE KEPT ACCELERATING, AND VEHICLE WOULD NOT STOP. DRIVER HAD TO PUT THE VEHICLE IN REVERSE TO GET THE VEHICLE TO STOP. CONSUMER HAD THE VEHICLE TOWED TO AN INDEPENDENT REPAIR SHOP, WHERE THE MECHANIC DISENGAGED THE CRUISE CONTROL.*AK
I CURRENTLY OWN A 1996 FORD EXPLORER XLT, 4X4, 5-SPEED MANUAL TRANSMISSION. ONE THING I HAVE NOTICED WITH THIS VEHICLE IS WHEN I AM EITHER STOPPING MODERATELY HARD/FAST OR MAKING SHARP RIGHT TURNS, THE ENGINE TENDS TO STALL. THIS ONLY HAPPENS WHEN THE TRANSMISSION IS IN NEUTRAL OR I HAVE THE CLUTCH IN. THE MAIN REASON THIS…
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I CURRENTLY OWN A 1996 FORD EXPLORER XLT, 4X4, 5-SPEED MANUAL TRANSMISSION. ONE THING I HAVE NOTICED WITH THIS VEHICLE IS WHEN I AM EITHER STOPPING MODERATELY HARD/FAST OR MAKING SHARP RIGHT TURNS, THE ENGINE TENDS TO STALL. THIS ONLY HAPPENS WHEN THE TRANSMISSION IS IN NEUTRAL OR I HAVE THE CLUTCH IN. THE MAIN REASON THIS IS A PROBLEM IS BECAUSE WHEN THE VEHICLE IS STALLED, THE POWER STEERING IS OFF. MOST OF MY PROBLEMS HAVE BEEN ON OFF RAMPS WHERE I'M TRAVELING REALITIVELY FAST AND A RIGHT TURN. TOWARDS THE END OF THE RAMP I START TO STRAIGTEN OUT THE WHEEL AND REALIZE I CAN'T MOVE IT. GENERALLY I AM FORCED TO SLAM ON THE BREAKS BEFORE RUNNING INTO SOMETHING OR IF I HAVE ENOUGH TIME, I WILL QUICKLY ATTEMPT TO START IT. THERE WAS NO SPECIFIC INCIDENT DATE. THIS DID NOT START TO HAPPEN UNTIL AFTER MY 30-DAY WARRANTY WAS UP AT FROM THE DEALER SO I HAVE NOT HAD ANYTHING DONE TO ATTEMPT TO FIX IT. I HAVE FOUND ON THE INTERNET THAT SEVERAL EXPLORERS HAVE HAD THIS PROBLEM. SOME PEOPLE BLAMED IT ON A VALVE. BELOW ARE LISTED WEBSITES WHERE PEOPLE HAVE SUBMITTED TO FORUMS. THESE ARE PEOPLE IN SIMILAR SITUATIONS AS MYSELF. THANKS HTTP://WWW.CARCONSUMERS.COM/FORD_EXPLORER.HTML HTTP://WWW.CBSNEWS.COM/STORIES/2001/04/13/NATIONAL/MAIN285613.SHTML HTTP://WWW.CBSNEWS.COM/STORIES/2000/10/10/NATIONAL/MAIN240067.SHTML HTTP://WWW.CARTRACKERS.COM/FORUMS/LIVE/GREMLINS/191.HTML HTTP://WWW.THECOMPLAINTSTATION.COM/CGI-BIN/DATACGI/DATABASE.CGI/FORUM/SUBTOPIC/TOPICID=0351/SUBTOPICID=0000857 7/FIRSTRECORD=0/FINALRECORD=14/ HTTP://FORUMS.VMAG.COM/PM-1001/MESSAGES/3445.HTML. *AK
WHILE DRIVING 70 MPH REAR RIGHT TIRE TREAD SEPARATED, CAUSING THE VEHICLE TO HIT A POLE AND ROLL ONCE. VEHICLE LANDED UPSIDE DOWN ON AN EMBANKMENT. UPON IMPACT, AIRBAGS DID NOT DEPLOY. DRIVER SUSTAINED MINOR INJURIES. *AK
Official recalls
609V399000 · Vehicle Speed Control
Oct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
00V402000 · Suspension
Nov 28, 2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.
Consequence & remedy
Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.
97V137000 · Structure:body:hatchback/liftgate:support Device/strut
Aug 19, 1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.
Consequence & remedy
Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.
97V074000 · Vehicle Speed Control
Apr 30, 1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.
Consequence & remedy
Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.
Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.
96V161000 · Equipment:other:labels
Aug 29, 1996
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence & remedy
Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .
Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.
96V070000 · Latches/locks/linkages:doors:latch
Apr 22, 1996
WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."
Consequence & remedy
Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3PE00039 · Front Suspension Stabilizer Bar Link
Opened Sep 20, 2000 · Closed Nov 30, 2000
Status: closed (inferred from source dates) · Suspension
There is no summary currently available
PE99068 · Accelerator Pedal
Opened Nov 1, 1999 · Closed Mar 9, 2000
Status: closed (inferred from source dates) · Power Train
There is no summary currently available
PE97010 · Electrical Fire In Center Console
Opened Mar 13, 1997 · Closed Sep 4, 1997
Status: closed (inferred from source dates) · Electrical System
THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.