← New search

1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

What owners actually said

1,450 reports
Mileage unknown · Jul 7, 2006
Child Seat

DT*: THE CONTACT STATED THAT THE HARNESS CLIP CRACKED, AND ALSO THE HARNESS BUCKLE WOULD NOT LOCK INTO PLACE, WHICH ALLOWS THE CHILD TO GET OUT.

NHTSA ODI #10161846

78,000 miles · Jun 15, 2006
Visibility

THE AIR CONDITIONING BLEND DOOR ON MY CAR IS STUCK AND WILL NOT DEFROST THE WINDSHIELD EVEN ON COLD WINTER AND ICE DAYS, INCLUDING DURING ICE STORMS. THIS IS A HUGE SAFETY ISSUE BECAUSE WE CANNOT GET THE ICE OFF THE WINDSHIELD. WE HAVE BEEN TRYING TO GET THIS PROBLEM RESOLVED AND FIXED BY FORD MOTOR COMPANY FOR A LONG TIME NOW…

Read full complaint

THE AIR CONDITIONING BLEND DOOR ON MY CAR IS STUCK AND WILL NOT DEFROST THE WINDSHIELD EVEN ON COLD WINTER AND ICE DAYS, INCLUDING DURING ICE STORMS. THIS IS A HUGE SAFETY ISSUE BECAUSE WE CANNOT GET THE ICE OFF THE WINDSHIELD. WE HAVE BEEN TRYING TO GET THIS PROBLEM RESOLVED AND FIXED BY FORD MOTOR COMPANY FOR A LONG TIME NOW WITH NO RESULTS. NOW THAT ITS SUMMER, THE BLEND DOOR IS STUCK ON HOT AND ITS ONLY BLOWING COMPLETELY HOT AIR - THIS IS DUE TO A KNOWN DESIGN AND MATERIAL DEFECT WITH THE BLEND DOOR AND HAS BEEN REPORTED BY THOUSANDS OF OWNERS FOR ALL 1995 - 1999 FORD EXPLORERS AND STILL FORD REFUSES TO FIX IT AND TO PROVIDE COVERAGE TO ITS CONSUMERS TO FIX IT. IN THE WINTERS THIS IS A VERY SERIOUS SAFETY ISSUE BECAUSE OF THE CAR'S INABILITY TO DEFROST/DEFOG THE WINDSHIELD. *JB

NHTSA ODI #10159948

Mileage unknown · May 24, 2006
Visibility

FORD EXPLORER REAR WINDOW: ON 4/19/2006, TEMP. NEVER REACHED OVER 80 DEGREES AND THE REAR WINDOW EXPLODED. SUMMER OF 2005, I HAVE 5 CO-WORKERS STATED THEIR REAR WINDOW EXPLODED AS WELL. THE COMPANY WHO REPLACED THE REAR WINDOW, STATED THEY (FORD EXP.) ARE NOTORIOUS FOR THIS. WHY IS THERE NO RECALL FOR THIS OR FORD BE MADE TO PUT…

Read full complaint

FORD EXPLORER REAR WINDOW: ON 4/19/2006, TEMP. NEVER REACHED OVER 80 DEGREES AND THE REAR WINDOW EXPLODED. SUMMER OF 2005, I HAVE 5 CO-WORKERS STATED THEIR REAR WINDOW EXPLODED AS WELL. THE COMPANY WHO REPLACED THE REAR WINDOW, STATED THEY (FORD EXP.) ARE NOTORIOUS FOR THIS. WHY IS THERE NO RECALL FOR THIS OR FORD BE MADE TO PUT A HIGHER QUALITY WINDOW IN? *JB

NHTSA ODI #10158209

Mileage unknown · May 16, 2006
Tires

I OWN A 1996 FORD EXPLORER. ON MAY 9, 2006, I TOOK IT TO A FORD DEALER FOR A SAFETY INSPECTION (THE MULTI-POINT INSPECTION REPORT CARD AS RECOMMENDED BY FORD MOTOR COMPANY) ALL FOUR TIRE WERE MARKED ON THE TREAD DEPTH SCALE IN THE GREEN 7/32 OR GREATER BOX. LATER THAT SAME EVENING AFTER SCHOOL LET OUT I PROCEEDED ON A TRIP. I LE…

Read full complaint

I OWN A 1996 FORD EXPLORER. ON MAY 9, 2006, I TOOK IT TO A FORD DEALER FOR A SAFETY INSPECTION (THE MULTI-POINT INSPECTION REPORT CARD AS RECOMMENDED BY FORD MOTOR COMPANY) ALL FOUR TIRE WERE MARKED ON THE TREAD DEPTH SCALE IN THE GREEN 7/32 OR GREATER BOX. LATER THAT SAME EVENING AFTER SCHOOL LET OUT I PROCEEDED ON A TRIP. I LEFT TUCSON, AZ AROUND 5:30 TO 6:00PM GOT NO FARTHER THAN YUMA AZ WHEN THE TREAD FROM MY RIGHT REAR TIRE COMPLETELY SEPARATED FROM THE STEEL BELT UNDERNEATH TEARING THE REAR RIGHT BUMPER OFF, THE BUMPER AREA UNDERNEATH THE DOOR WAS HANGING ON THE GROUND AND BIG BLACK CIRCULAR MARKS WERE ON THE BACK PASSENGER DOOR WHERE THE TREAD HAD HIT DURING SEPARATION. THE EVENT ITSELF WAS HORRIBLY FRIGHTENING FOR US AS WELL AS MY 3 CHILDREN. THANK THE LORD WE DID NOT WRECK AND THERE WAS NO TURNOVER OF THE VEHICLE. WE WERE ABLE TO CHANGE THE TIRE WITH A SPARE BUT THE DAMAGE WAS ALREADY DONE TO THE VEHICLE. THE TIRE WAS A FIRESTONE WILDERNESS HT P225/70R15. I WENT BACK TO THE FORD DEALER WHO HAD SAFETY CHECKED THE TIRE AND HE SAID IT WAS A DEFECT IN MANUFACTURING AND HAD NO WAY OF KNOWING WHEN THESE THINGS WOULD HAPPEN. THE DOT CODE ON THE TIRE IS W2UU IPO .99. I CONTACTED FIRESTONE WHO SAID THE LAST 2 NUMBERS WOULD BE THE DATE THE TIRE WAS MANUFACTURED. MY QUESTIONS ARE IS THIS A COMMON THING FOR THESE TYPES OF TIRES AND WHAT IS THE LIFE SPAN OF THAT TIRE. SHOULDN'T I HAVE BEEN MADE AWARE THAT THE TIRE WAS 7 YRS OLD OR DOES IT MATTER HOW OLD THE TIRE IS. I BOUGHT NEW TIRES (CERTAINLY NOT FIRESTONES) BUT I FEEL LIKE I SHOULD HAVE BEEN MADE AWARE OF THE AGE OF MY TIRE IF ITS SIMPLY CHECKING A MANUFACTURING DATE. THAT WAY I COULD HAVE CHOSEN TO NOT PUT MY FAMILIES LIFE IN JEOPARDY!! *NM

NHTSA ODI #10157680

79,000 miles · Mar 9, 2006
Seat Belts

DT*: THE CONTACT STATED THE DRIVER'S SIDE FRONT SEAT BELT BUCKLE ASSEMBLY WILL NOT STAY SECURED. THE DEALER WAS ALERTED. THE CONTACT IS PLANNING ON HAVING THE VEHICLE REPAIRED. UPDATED 5/3/2006 - THE BUCKLE SPRING BROKE DUE TO WEAR WHICH RESULTED IN THE BELT NOT LATCHING. *NM

NHTSA ODI #10152292

99,000 miles · Feb 21, 2006
Vehicle Speed ControlFire

DT*: THE CONTACT OWNS A 1996 FORD EXPLORER. IT CAUGHT FIRE WHILE PARKED, DESTROYING THE VEHICLE, THE HOUSE, AND ANOTHER VEHICLE THAT WAS PARKED IN THE DRIVEWAY. THERE IS A NHTSA RECALL, # 05V388000, REGARDING THE VEHICLE SPEED CONTROL. THE VEHICLE HAD THE SAME PROBLEMS AS INDICATED IN THE RECALL, HOWEVER IT IS NOT INCLUDED I…

Read full complaint

DT*: THE CONTACT OWNS A 1996 FORD EXPLORER. IT CAUGHT FIRE WHILE PARKED, DESTROYING THE VEHICLE, THE HOUSE, AND ANOTHER VEHICLE THAT WAS PARKED IN THE DRIVEWAY. THERE IS A NHTSA RECALL, # 05V388000, REGARDING THE VEHICLE SPEED CONTROL. THE VEHICLE HAD THE SAME PROBLEMS AS INDICATED IN THE RECALL, HOWEVER IT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN.

NHTSA ODI #10150748

53,981 miles · Feb 17, 2006
SteeringCrashInjury

1996 EXPLORER FRONT END BEGAN SHAKING VIOLENTLY. VEHICLE THEN PULLED TO THE RIGHT AND CONSUMER LOST CONTROL STRIKING A GUARD RAIL. *TS THE STEERING ARM BROKE ON THE RIGHT WHEEL RESULTING IN AN ACCIDENT. *NM

NHTSA ODI #10154050

167,325 miles · Jan 24, 2006
Vehicle Speed Control

I WAS DRIVING MY 96 FORD EXPLORER SPORT, TRAVELING 65 MPH ON A FREEWAY, WHEN THE CAR RPMS SUDDENLY WENT UP TO 5500 WITHOUT ME DOING ANYTHING. THE CRUISE CONTROL WAS NOT ON. AS THE CAR ACCELERATED I DEPRESSED THE BRAKES AND WAS ONLY ABLE TO SLOW DOWN SLIGHTLY, I THEN REACHED DOWN TO CHECK IF SOMETHING WAS CONTACTING THE ACCELERA…

Read full complaint

I WAS DRIVING MY 96 FORD EXPLORER SPORT, TRAVELING 65 MPH ON A FREEWAY, WHEN THE CAR RPMS SUDDENLY WENT UP TO 5500 WITHOUT ME DOING ANYTHING. THE CRUISE CONTROL WAS NOT ON. AS THE CAR ACCELERATED I DEPRESSED THE BRAKES AND WAS ONLY ABLE TO SLOW DOWN SLIGHTLY, I THEN REACHED DOWN TO CHECK IF SOMETHING WAS CONTACTING THE ACCELERATOR AND I ALSO PULLED THE FLOOR MAT BACK. THE CAR CONTINUED TO ACCELERATE PAST 80 MPH. PUMPING THE ACCELERATOR DID NOT CHANGE ANYTHING. I HAVE A MANUAL TRANSMISSION SO I PUSHED DOWN THE CLUTCH AND THE CAR SLOWED, HOWEVER, THE RPM STAYED AT 5500. I MADE IT TO THE SIDE OF THE FREEWAY AND TURNED OFF THE CAR. I RESTARTED IT AFTER THE ENGINE STOPPED AND THE RPM WENT BACK UP TO 5500. I THEN STOPPED THE ENGINE AGAIN AND WAITED 5 MINUTES AND THEN RESTARTED AND THE CAR WAS THEN RUNNING NORMALLY. I TOOK IT TO A FORD DEALER AND THEY COULD NOT FIND A REASON FOR THE PROBLEM AS THERE WERE NO ENGINE MALFUNCTION CODES THAT WOULD CAUSE THE INCIDENT AND THE ACCELERATOR AND CRUISE CONTROL CABLES WERE IN GOOD CONDITION. THEY SUGGESTED THAT THE FLOOR MAT COULD HAVE BEEN THE CAUSE BUT I'M SURE THAT WAS NOT THE CAUSE AS I PULLED THE FLOOR MAT AWAY AND THERE WAS NO CHANGE IN THE PROBLEM. THE SERVICE TECH AND THE DEALERSHIP WERE HONEST AND TOLD ME THEY COULD NOT FIND A CAUSE AND NOTHING WAS DONE TO FIX THE PROBLEM. *AK

NHTSA ODI #10148496

12,000 miles · Jan 9, 2006
Seat BeltsInjury

DT: THE CONTACT STATED THE DRIVER'S SIDE SEAT BELT WAS NOT PROPERLY LATCHING. IT WOULD UNLATCH WHILE IN USE. THE CONTACT HAD TO SLAM ON THE BRAKES AND THE FORCE CAUSED THE SEAT BELT TO COME UNLATCHED. THE CONTACT HIT HER HEAD. NOW, THE SEAT BELT WILL NOT LATCH. *AK WHEN CONTACT'S HUSBAND BOUGHT THE NEW SEAT BELT A…

Read full complaint

DT: THE CONTACT STATED THE DRIVER'S SIDE SEAT BELT WAS NOT PROPERLY LATCHING. IT WOULD UNLATCH WHILE IN USE. THE CONTACT HAD TO SLAM ON THE BRAKES AND THE FORCE CAUSED THE SEAT BELT TO COME UNLATCHED. THE CONTACT HIT HER HEAD. NOW, THE SEAT BELT WILL NOT LATCH. *AK WHEN CONTACT'S HUSBAND BOUGHT THE NEW SEAT BELT ASSEMBLY TO INSTALL IT THE SALES PERSON CLAIMED HE SOLD MULTIPLE OF THESE SETS, AND THEY WORKED WELL. *AK

NHTSA ODI #10147289

109,915 miles · Dec 31, 2005
Seat Belts

DRIVER'S SIDE SEAT BELT BUCKLE DOES NOT LATCH COMPLETELY. ONE DAY LATER IT DOES NOT LATCH AT ALL. *JB

NHTSA ODI #10146617

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

Go deeper into Ford Explorer problems