← New search

1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Tires complaints

570 reports
Clear category filter
Mileage unknown · Aug 3, 2000
Tires

TREADS SEPARATED FROM TIRE ON ONE AT 18,000 MILES AND AT 23,000 MILESA BLOW OUT. WE WERE NOT DRIVING FAST. ONE WAS IN YELLOWSTONE AND THE OTHER WAS ON A FREEWAY GOING ABOUT 65MPH. *AK( DOT NUMBER: )

NHTSA ODI #726548

Mileage unknown · Aug 3, 2000
Tires

NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK( DOT NUMBER: TIRE SIZE: 23575R15 )

NHTSA ODI #726509

Mileage unknown · Aug 3, 2000
Tires

TIRE BLEW OUT ON HIGHWAY. TREAD SEPARATED FROM REST OF TIRE. THIS WAS VERY SIMILAR TO PUBLISHED REPORTS OF FIRESTONE/EXPLORER FAILURES. DRIVER WAS ABLE TO REMAIN IN CONTROL AND PULL OVER. *AK( DOT NUMBER: )

NHTSA ODI #726494

Mileage unknown · Aug 3, 2000
TiresCrashInjury

TREAD FAILED AT HIGHWAY SPEADS RESULTED IN MULTIPLE ROLL OVER ACCIDENT AND SERIOUS INJURIES( DOT NUMBER: )

NHTSA ODI #726488

Mileage unknown · Aug 2, 2000
Tires

VEHICLE WAS EQUIPTED WITH FIRESTONE ATX TIRES ( P235/75R15). TIRES WERE CAUSING VEHICLE TO VIBRATE, FOUND OUT THAT CORDS WERE BAD IN THE TIRE. THEY EVENTUALY BLEW OUT.DEALER WAS CONTACTED. *AK

NHTSA ODI #866569

Mileage unknown · Aug 2, 2000
TiresCrashInjury

WHILE TRAVELING ON HIGHWAY TIRE TREAD CAME UNDONE, CAUSING VEHICLE TO FLIP OUT OF CONTROL, ONE INJURY . *AK *MJS

NHTSA ODI #866568

Mileage unknown · Aug 2, 2000
Tires

BOTH TIRE DEFECTS APPEAR AS LARGE BUBBLES IN THE TREAD OF THE TIRE. THE FIRST TIRE DEFECT BECAME APPARENT THE FIRST TIME THAT TIRE WAS MOUNTED AFTER HAVING BEEN USED AS THE SPARE TIRE ALL OF IT'S LIFE, NEVER HAVING BEEN MOUNTED UNTILL THEN. THE BUBBLE BECAME APPARENT TO ME AS A VIBRATION AND ROAD SLAP NOISE. THE MOST RECENT DEF…

Read full complaint

BOTH TIRE DEFECTS APPEAR AS LARGE BUBBLES IN THE TREAD OF THE TIRE. THE FIRST TIRE DEFECT BECAME APPARENT THE FIRST TIME THAT TIRE WAS MOUNTED AFTER HAVING BEEN USED AS THE SPARE TIRE ALL OF IT'S LIFE, NEVER HAVING BEEN MOUNTED UNTILL THEN. THE BUBBLE BECAME APPARENT TO ME AS A VIBRATION AND ROAD SLAP NOISE. THE MOST RECENT DEFECT (DIFFERENT TIRE) APPEARS AS A BUBBLE APPROXIMATELY 12" IN LENGTH, APPROXIMATELY 3" WIDE ALONG THE INSIDE TREAD SURFACE. *AK( DOT NUMBER: TIRE SIZE: P235/75R15 )

NHTSA ODI #726418

Mileage unknown · Aug 1, 2000
Tires

ODI# 6141; WHILE DRIVING DOWN FREEWAY GOING APPROX. 60 MPH LEFT REAR FIRESTONE WILDERNESS TIRE TREAD SEPARATED. TIRE SIZE WAS 255/70R16. TIRES HAVE BEEN REPLACED. *AK CONSUMER STATES OTHER TIRES WERE REPLACED DUE TO CRACKS ALONG THE EDGES. *SLC

NHTSA ODI #866531

Mileage unknown · Aug 1, 2000
Tires

PE00020: DRIVING VEHICLE 77MPH WHEN TREAD SEPARATED FROM RIGHT REAR FIRESTONE ATX TIRE WITH 12,000 MILES & WRAPPED AROUND & HIT THE BACK OF TRUCK. HAD MADE A LOT OF NOISE WHEN IT HIT. TRUCK LIFTED UP OF PAVEMENT. CHANGED TIRE P235/75R15 & TOOK TRUCK TO FIRESTONE SHOP TO HAVE TIRE REPLACED. SENT OTHER TIRE & INFORMATION TO FI…

Read full complaint

PE00020: DRIVING VEHICLE 77MPH WHEN TREAD SEPARATED FROM RIGHT REAR FIRESTONE ATX TIRE WITH 12,000 MILES & WRAPPED AROUND & HIT THE BACK OF TRUCK. HAD MADE A LOT OF NOISE WHEN IT HIT. TRUCK LIFTED UP OF PAVEMENT. CHANGED TIRE P235/75R15 & TOOK TRUCK TO FIRESTONE SHOP TO HAVE TIRE REPLACED. SENT OTHER TIRE & INFORMATION TO FIRESTONE MANUFACTURER FOR REIMBURSEMENT. NOT SURE IF TIRES WERE ORIGINAL OR NOT. *AK

NHTSA ODI #866514

Mileage unknown · Aug 1, 2000
Tires

CONSUMER WAS TRAVELING ON HIGHWAY AND HEARD A POPPING NOISE. THEN, FIRESTONE ATX TIRE WENT FLAT. CONSUMER SAID THERE WAS A GOODYEAR TIRE PLACE NEARBY. *AK

NHTSA ODI #866505

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

Go deeper into Ford Explorer problems