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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Tires complaints

570 reports
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Mileage unknown · Aug 5, 2000
Tires

I NOTICED IN SPRING OF 2000 THAT MY EXPLORER WOULD SHAKE WHILE DRIVING. MY HUSBAND TOOK IT IN TO HAVE THE TIRES BALANCED. MECHANIC, AS WELL AS MY HUSBAND WERE SURPRISED TO SEE THAT A HUNK (APROX. 5"/5") WAS GONE FROM THE TIRE! INSTEAD OF A NORMAL BALANCING, WE HAD TO REPLACE THE TIRE. I'M NOT SURE IF THIS HAS ANYTHING TO DO WI…

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I NOTICED IN SPRING OF 2000 THAT MY EXPLORER WOULD SHAKE WHILE DRIVING. MY HUSBAND TOOK IT IN TO HAVE THE TIRES BALANCED. MECHANIC, AS WELL AS MY HUSBAND WERE SURPRISED TO SEE THAT A HUNK (APROX. 5"/5") WAS GONE FROM THE TIRE! INSTEAD OF A NORMAL BALANCING, WE HAD TO REPLACE THE TIRE. I'M NOT SURE IF THIS HAS ANYTHING TO DO WITH THE RECENT FIRESTONE PROBLEMS, BUT IT LOOKS LIKE THAT PART OF THE TIRE JUST CAME OFF. THE REST OF THE TIRE IS STILL IN VERY GOOD SHAPE. I PRIDE MYSELF ON BEING A GOOD DRIVER, ESPECIALLY WITH A 1 YR OLD, SO I DON'T THINK I HAVE DRIVEN THE CAR EXCESSIVELY HARD. WE STILL HAVE THE TIRE, IF THAT HELPS, OR IF YOU NEED TO SEE IT. THOUGH NO ACCIDENT OCCURRED, I DREAD TO THINK OF WHAT COULD HAVE HAPPENED, WITH MAYBE JUST A FEW MORE MILES DRIVEN.( DOT NUMBER: TIRE SIZE: P235/75R15 )

NHTSA ODI #726727

Mileage unknown · Aug 5, 2000
TiresCrash

TIRE TREAD SEPARATED FROM TIRE CASING( DOT NUMBER: TIRE SIZE: 23575R15 )

NHTSA ODI #726724

Mileage unknown · Aug 5, 2000
TiresInjury

THE TREAD PEELED OFF THE TIRE WHILE WE WERE TRAVELING FROM CHARLESTON, SC TO SAVANNAH, GA ON INTERSTATE 95 DOING 70 MPH. WHAT SAVED OUR LIVES WAS THAT THE TIRE STAYED INFLATED THROUGH OUT THE WHOLE ORDEAL. THERE IS NO DOT FROM THE TIRE BUT PICTURES ARE AVAILABLE. *AK( DOT NUMBER: N/A TIRE SIZE: 235/75R15 )

NHTSA ODI #726716

Mileage unknown · Aug 5, 2000
Tires

TIRE SIDE WALL BLEW APART. LOOKED LIKE A DONUT. CONTACTED NEAREST FIRESTONE DEALERSHIP WHO WOULDN'T REPLACE ACCORDING TO TIRE ROAD HAZARD WARRANTY. CONTACTED ELK GROVE FORD (NEAREST DEALERSHIP) WHO COLLECTED TIRE AND SENT TO FIRESTONE WHO AS OF AUG. 4, 2000 HAS NOT REPLACED DEFLECT TIRES NOR REFUND MONEY SPENT ON DUE TO REPAIRS …

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TIRE SIDE WALL BLEW APART. LOOKED LIKE A DONUT. CONTACTED NEAREST FIRESTONE DEALERSHIP WHO WOULDN'T REPLACE ACCORDING TO TIRE ROAD HAZARD WARRANTY. CONTACTED ELK GROVE FORD (NEAREST DEALERSHIP) WHO COLLECTED TIRE AND SENT TO FIRESTONE WHO AS OF AUG. 4, 2000 HAS NOT REPLACED DEFLECT TIRES NOR REFUND MONEY SPENT ON DUE TO REPAIRS AS A RESULT OF DEFLECTIVE TIRE ACCORDING TO BIG-O EMPLOYEE ADAM. *AK( DOT NUMBER: TIRE SIZE: P235-75-15 )

NHTSA ODI #726712

Mileage unknown · Aug 4, 2000
TiresCrash

PE0 020; CONSUMER WAS TRAVELING ABOUT 70MPH ON HIGHWAY AND SHE HEARD VIBRATION, AND THEN VEHICLE WENT OUT OF CONTROL. DRIVER RIGHT REAR TREAD SEPARATED FROM TIRE, BUT TIRE WAS STILL INFLATED. *AK FIRESTONE ATX P235/75/R15 *MW

NHTSA ODI #866876

Mileage unknown · Aug 4, 2000
TiresCrash

WHILE DRIVING AT 70 MPH REAR RIGHT TIRE LOST ALL OF THE TREAD, CAUSING A LOSS OF CONTROL AND HITTING O A BRIDGE. DEALER HAS BEEN CONTACTED. *AK BOTH DRIVER SIDE TIRES WERE ALSO RUINED WHEN THE VEHICLE WENT OUT OF CONTROL AND HIT THE CONCRETE BRIDGE WALKWAY. *YH

NHTSA ODI #866849

Mileage unknown · Aug 4, 2000
Tires

WILDERNESS FIRESTONE TIRES ON THE VEHICLE ARE SHOWING WEAR. TWO FRONT TIRES STEEL BELTS ARE SHOWING. FIRESTONE HAS BEEN CONTACTED. *AK

NHTSA ODI #866846

Mileage unknown · Aug 4, 2000
TiresCrashInjury

PE00020; TIRE TREAD SEPARATION: WHILE DRIVING AT 70 MPH TREAD ON THE LEFT REAR TIRE CAME OFF, CAUSING DRIVER TO LOSE CONTROL. EXPLORER FLIPPED OVER ABOUT 3 OR 4 TIMES. THERE WERE TWO PEOPLE IN THE VEHICLE AND BOTH WERE INJURED. TIRE WAS A FIRESTONE ATX (235/75R15). OWNER IS NOT SURE IF THE TIRE WAS PURCHASED WITH THE VEHIC…

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PE00020; TIRE TREAD SEPARATION: WHILE DRIVING AT 70 MPH TREAD ON THE LEFT REAR TIRE CAME OFF, CAUSING DRIVER TO LOSE CONTROL. EXPLORER FLIPPED OVER ABOUT 3 OR 4 TIMES. THERE WERE TWO PEOPLE IN THE VEHICLE AND BOTH WERE INJURED. TIRE WAS A FIRESTONE ATX (235/75R15). OWNER IS NOT SURE IF THE TIRE WAS PURCHASED WITH THE VEHICLE. TWO VEHICLES WERE TOTALLED. DEALER WAS NOTIFIED ABOUT THE CRASH, AND CLAIMED NO RESPONSIBILITY. *AK *MJS

NHTSA ODI #866844

Mileage unknown · Aug 4, 2000
Tires

WHILE DRIVING, FIRESTONE RADIAL ATX LEFT REAR TIRE P235/75R15 EXPERIENCED A TREAD SEPARATION, CAUSING A THUMPING NOISE, TIRE FAILURE ALSO CAUSED DAMAGE TO THE LEFT REAR QUARTER PANEL, TIRE WAS STILL INFLATED. *SLC

NHTSA ODI #866836

Mileage unknown · Aug 4, 2000
TiresCrashInjury

WHILE DRIVING AT 70 MPH WILDERNESS/ATX TIRE ON THE REAR PASSENGER'S SIDE BLEWOUT,CAUSING A LOSS OF CONTROL AND ACCIDENT, FOUR INJURIES. VEHICLE WAS DECLARED A TOTAL LOSS. DEALER HAS NOT BEEN CONTACTED. *AK *MJS

NHTSA ODI #866821

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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