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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Tires complaints

570 reports
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Mileage unknown · Aug 8, 2000
Tires

PE 00020: WAS DRIVING 60MPH & HEARD A NOISE FROM LEFT REAR. AFTER PULLING OVER TO SIDE OF ROAD & CHECKING TIRES, NOTICED TREAD HAD SEPARATED COMPLETELY. TREAD HAD WRAPPED AROUND REAR AXLE. TIRE WAS STILL INFLATED. TREAD HAD BEAT AGAINST THE FENDER & UNDERSIDE OF VEHICLE, CAUSING A LOT OF DAMAGE. CHANGED THE TIRE. STILL HAS T…

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PE 00020: WAS DRIVING 60MPH & HEARD A NOISE FROM LEFT REAR. AFTER PULLING OVER TO SIDE OF ROAD & CHECKING TIRES, NOTICED TREAD HAD SEPARATED COMPLETELY. TREAD HAD WRAPPED AROUND REAR AXLE. TIRE WAS STILL INFLATED. TREAD HAD BEAT AGAINST THE FENDER & UNDERSIDE OF VEHICLE, CAUSING A LOT OF DAMAGE. CHANGED THE TIRE. STILL HAS TIRE, AND WILL MAIL IN WHEN LABEL WAS RECEIVED. FIRESTONE WILDERNESS ATX; DOT #VDHL1PM395; SIZE P235/75R15 AND HAD 40,000 MILES ON TIRES. *AK *SLC

NHTSA ODI #867226

Mileage unknown · Aug 8, 2000
Tires

CONSUMER SON'S TIRES BEGAN TO LOSE TREAD AFTER RIDING FOR APPROXIMATELY 10 MINUTES AFTER PUTTING AIR IN TIRES. THEN, TREAD PEELED OFF.*AK

NHTSA ODI #867223

Mileage unknown · Aug 8, 2000
TiresCrash

CONSUMER WAS DRIVING ON THE INTERSTATE WHEN SHE HEARD A POP, AND LOST CONTROL, HITTING THE GUARDRAIL/ CONCRETE WALL. VEHICLE WAS TOTALLED. AFTER SHE CAME TO A STOP, THE POLICE STATED THAT TREAD WAS COMING OFF FROM THE TIRE.*AK

NHTSA ODI #867221

Mileage unknown · Aug 8, 2000
Tires

PE00 020; CONSUMER WAS TRAVELING ABOUT 50MPH ON THE HIGHWAY AND HEARD A GRINDING NOISE LEFT REAR TIRE TREAD SEPARATED FROM WHEEL. *AK

NHTSA ODI #867212

Mileage unknown · Aug 8, 2000
Tires

PE00020, ORGINIAL EQUIPMENT ON THE 1996 EXPLORER. REAR TIRE TREAD SEPARATED WHILE DRIVING IN WHICH TREAD WRAPPED AROUND REAR AXLE, CAUSING VEHICLE TO SPIN AROUND. FIRESTONE FIXED DAMAGE AND REPLACED ALL TIRES WITH SAME BRAND. FIRESTONE SAID IT WAS AN ISOLATED PROBLEM. *AK *SLC

NHTSA ODI #867147

Mileage unknown · Aug 8, 2000
Tires

WHILE DRIVING, CONSUMER FELT VIBRATION AND COULD HARDLY STEER VEHICLE, PULLED OFF TO THE SIDE OF ROAD, AFTER INSPECTION OF THE FIRESTONE ATX TIRE P235/75R15 DOT VDHL1PM TIRE IT WAS FOUND THAT THERE WAS A LARGE SEPARATION ON DRIVER'S FRONT TIRE, 10 DAYS LATER ANOTHER TIRE EXPERIENCED TREAD SEPARATION AND ON THIS TIRE THE STEEL BE…

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WHILE DRIVING, CONSUMER FELT VIBRATION AND COULD HARDLY STEER VEHICLE, PULLED OFF TO THE SIDE OF ROAD, AFTER INSPECTION OF THE FIRESTONE ATX TIRE P235/75R15 DOT VDHL1PM TIRE IT WAS FOUND THAT THERE WAS A LARGE SEPARATION ON DRIVER'S FRONT TIRE, 10 DAYS LATER ANOTHER TIRE EXPERIENCED TREAD SEPARATION AND ON THIS TIRE THE STEEL BELTS COULD BE SEEN, THE SECOND BLOWOUT CAUSED DAMAGE TO THE FENDER, RUNNING BOARD, AND BUMPER, ALL TIRES WERE REPLACED AND ANOTHER FAULTY TIRE WAS FOUND, CONSUMER IS REQUESTING REIMBURSEMENT. *SLC

NHTSA ODI #867103

Mileage unknown · Aug 8, 2000
Tires

ONE SPOT ON ONE TIRE WORE THROUGH INTO THE STEEL BELT WHILE THE REST OF THE TIRE TREAD HAD NO PROBLEMS WITH QUITE A BIT OF TREAD LEFT ON THEM. IT WAS ONLY BY CHANCE THAT I NOTICED THE WORN SPOT AND FORTUNATELY IT WAS BEFORE GOING ON A LONG TRIP. NEW TIRES, SAME TYPE WERE PURCHASED. MORE RECENTLY, I ROTATED THE ORIGINAL SPARE …

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ONE SPOT ON ONE TIRE WORE THROUGH INTO THE STEEL BELT WHILE THE REST OF THE TIRE TREAD HAD NO PROBLEMS WITH QUITE A BIT OF TREAD LEFT ON THEM. IT WAS ONLY BY CHANCE THAT I NOTICED THE WORN SPOT AND FORTUNATELY IT WAS BEFORE GOING ON A LONG TRIP. NEW TIRES, SAME TYPE WERE PURCHASED. MORE RECENTLY, I ROTATED THE ORIGINAL SPARE ONTO THE CAR AND NOTICED A STEERING PULL TO ONE SIDE AND FOUND IT WAS NOT AN ALIGNMENT PROBLEM. IT TURNED OUT THE ORIGINAL SPARE ALSO HAD ONE WORN OUT SPOT DOWN TO THE STEEL BELT WHILE THE REST OF THE TIRE WAS FINE. AT THE STORE I ASKED WHY IT MIGHT HAPPEN IN PARTICULAR ON TWO TIRES. THEY MENTIONED THERE PROBABLY WAS A DEFECT IN THE TIRE AND THEY WERE TO SAVE THE TIRE SO I COULD CONTACT FIRESTONE. HOWEVER, THEY SAVED THE WRONG TIRE SO I DON'T HAVE IT. BUT HEARING OF THE DEFECTS ON THE ALL TERRAIN FIRESTONE TIRES PROMPTED ME TO RELAY THIS EXPERIENCE OF TWO ORIGINAL EQUIPMENT FIRESTONE TIRES THAT HAD SINGLE SPOTS WORN DOWN PAST THE STEEL BELTS ON OTHERWISE 1/2 WORN TIRES. *AK( DOT NUMBER: )

NHTSA ODI #727126

Mileage unknown · Aug 8, 2000
Tires

AFTER READING SOME INFO ON THE RECENT FIRESTONE TIRE PROBLEMS I HAD THE SAME FAILURE A COUPLE OF YEARS AGO. I DID NOT HAVE AN ACCIDENT JUST SOME MINOR DAMAGE FROM THE TIRE SLAPPING THE REAR BUMPER AND WHEEL WELL. I JUST WANTED TO LET YOU KNOW ABOUT THE INCIDENT. JUST LAST MONTH I BOUGHT ANOTHER EXPLORER WITH THE SAME TIRES. …

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AFTER READING SOME INFO ON THE RECENT FIRESTONE TIRE PROBLEMS I HAD THE SAME FAILURE A COUPLE OF YEARS AGO. I DID NOT HAVE AN ACCIDENT JUST SOME MINOR DAMAGE FROM THE TIRE SLAPPING THE REAR BUMPER AND WHEEL WELL. I JUST WANTED TO LET YOU KNOW ABOUT THE INCIDENT. JUST LAST MONTH I BOUGHT ANOTHER EXPLORER WITH THE SAME TIRES. I GUESS I HAVE TO GET THEM REPLACED. *AK( DOT NUMBER: )

NHTSA ODI #727116

Mileage unknown · Aug 8, 2000
TiresCrash

TIRE CAME APART SUDDENLY, AND DESTROYED LR FENDER AND DAMAGED UNDERCARRIAGE. TOTAL REPAIR COST $2400. *AK( DOT NUMBER: UNKNOWN TIRE SIZE: P205/75R15 )

NHTSA ODI #727086

Mileage unknown · Aug 8, 2000
Tires

TREAD SEPARATION AT 75 MPH DRIVING FROM PHOENIX TO LA LAST THURSDAY. I SAVED THE DEFECTIVE TIRE DUE TO NEWS COVERAGE BUT HAD TO REPLACE THE REST TO MAKE THE RETURN TRIP WITH CONFIDENCE. *AK( DOT NUMBER: )

NHTSA ODI #727076

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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