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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Tires complaints

570 reports
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Mileage unknown · Aug 9, 2000
Tires

2 SEPARATE FAILURES DUE TO DELAMINATION( DOT NUMBER: TIRE SIZE: P235/75R15 )

NHTSA ODI #727397

Mileage unknown · Aug 9, 2000
Tires

TIRE BLEW ON FREEWAY IN FAST LANE. LUCKY TO BE ALIVE WITH NO INJURIES OR DAMAGE TO VEHICLE..( DOT NUMBER: TIRE SIZE: F235/75 15 )

NHTSA ODI #727379

Mileage unknown · Aug 9, 2000
TiresCrashInjury

REAR TIRE TREAD FAILED CAUSING LOSS OF CONTROL AND VEHICLE ROLLOVER( DOT NUMBER: )

NHTSA ODI #727376

Mileage unknown · Aug 9, 2000
Tires

I BOUGHT THE CAR USED. I TOOK THE CAR TO MY MECHANIC TO LOOK OVER AND RECOMMEND WHAT WORK NEEDED TO BE DONE IN ORDER FOR ME TO PURCHASE THE VEHICLE. I STILL HAVE THE ORIGINAL LIST. AMONG THE THINGS THAT I SAID NEEDED TO BE REPAIRED/REPLACED WERE THE TIRES. THE DEALER REFUSED. WE BOUGHT THE VEHICLE AND I BEGAN DRIVING IT.…

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I BOUGHT THE CAR USED. I TOOK THE CAR TO MY MECHANIC TO LOOK OVER AND RECOMMEND WHAT WORK NEEDED TO BE DONE IN ORDER FOR ME TO PURCHASE THE VEHICLE. I STILL HAVE THE ORIGINAL LIST. AMONG THE THINGS THAT I SAID NEEDED TO BE REPAIRED/REPLACED WERE THE TIRES. THE DEALER REFUSED. WE BOUGHT THE VEHICLE AND I BEGAN DRIVING IT. IT IS MY FIRST SUV AND I WAS UNCOMFORTABLE WITH THE WAY IT HANDLED ON BUMPS IN THE ROAD, OVER RAILROAD TRACKS, IN DIPS IN THE ROAD, ETC. SEVERAL TIMES WHEN I TOOK THE VEHICLE IN FOR REGULARLY SCHEDULED MAINTENANCE, I COMPLAINED ABOUT THE WAY IT HANDLED. BECAUSE THE DEALER "COULD NOT DUPLICATE" THE PROBLEM, THEY SAID EVERYTHING WAS OK. THEY ALSO SUGGESTED THAT BECAUSE IT IS AN SUV I SHOULD GET USED TO THE ROUGHER RIDE. THE PROBLEM HOWEVER WAS IN THE WAY I FELT I LOST CONTROL OF THE VEHICLE UNDER THESE CONDITIONS, NOT THAT THE RIDE WAS ROUGH. I CONTINUED TO COMPLAINED ABOUT THE WAY IT HANDLED ON SUBSEQUENT VISITS. I EVEN BEGAN ASKING THEM TO LOOK AT THE TIRES. I BECAME CONCERNED ABOUT THE TIRES AS I SAW DRY ROT ON THE OUTER EDGES OF EACH OF THE TIRES. AGAIN, I BELIEVE EVERYTIME I TOOK IT IN I ASKED THEM TO EXAMINE THE TIRES AND LET ME KNOW IF I SHOULD BE CONCERNED. THEY WOULD NOTE THE TIRE TREAD ON MY PAPERWORK BUT NO ONE EVERY COUNSELED ME. I TOOK THE VEHICLE TO A SERVICE STATION NEAR MY HOME TO SEE WHAT THEY THOUGHT. I WAS TOLD TO REPLACE THE TIRES AS SOON AS POSSIBLE AND TO TRY NOT TO DRIVE FOR MANY MILES AT A TIME AND ESPECIALLY DURING HOT DAYS. I REPLACED THE TIRES WITHIN THE WEEK. I AM CONCERNED NOW ABOUT THE FIRESTONE RECALL AND THAT VA IS IN PHASE THREE. I REPLACED MY OLD FIRESTONE TIRES WITH MICHELINS AND DO NOT WISH TO HAVE A FIRESTONE PRODUCT ON ANY OF OUR CARS. HOW CAN I GET THE SPARE TIRE REPLACED AND HOW CAN I GET A CREDIT FOR THE OLD TIRES TO APPLY TOWARD THE TIRES I REPLACED?( DOT NUMBER: TIRE SIZE: 255/70R/16 )

NHTSA ODI #727373

Mileage unknown · Aug 9, 2000
Tires

I WENT TO THE TIRE STORE TO HAVE MY TIRES ROTATED. THE MECHANIC SHOWED ME TWO OF MY FIRESTONE ATX RADIALS WITH THE TREAD SEPARATING FROM THE REST OF THE TIRE. THESE TIRES SHOWED VERY LITTLE WEAR AND SHOWED NO OTHER OBVIOUS DAMAGE. I WANTED TO INFORM YOU OF THIS DEFECT TO HELP POINT OUT A QUESTIONABLE TIRE DESIGN. THE MECHANI…

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I WENT TO THE TIRE STORE TO HAVE MY TIRES ROTATED. THE MECHANIC SHOWED ME TWO OF MY FIRESTONE ATX RADIALS WITH THE TREAD SEPARATING FROM THE REST OF THE TIRE. THESE TIRES SHOWED VERY LITTLE WEAR AND SHOWED NO OTHER OBVIOUS DAMAGE. I WANTED TO INFORM YOU OF THIS DEFECT TO HELP POINT OUT A QUESTIONABLE TIRE DESIGN. THE MECHANIC SAID THAT I WAS LUCKY THESE TIRES DID NOT COME APART DURING USE. I WAS ABOUT TO START ON AN EXTENDED TRIP.( DOT NUMBER: TIRE SIZE: 235/75/R17 )

NHTSA ODI #727357

Mileage unknown · Aug 9, 2000
Tires

MY FAMILY & I WERE DRIVING TO CA. FROM LAS VEGAS DOWN I-15, ABOUT 25 MILES OUT OF LAS VEGAS. THE TREAD COMPLETELY BLEW OFF OUR RIGHT, REAR TIRE, DRIVING ABOUT 70 MPH. MY HUSBAND FOUGHT TO KEEP CONTROL OF THE CAR, IT SWAYED & ROCKED VIOLENTLY. WE HAD HEARD A LOUD "BANG" BUT DIDN'T KNOW WHAT IT WAS & DIDN'T SUSPECT A FLAT TIRE, TH…

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MY FAMILY & I WERE DRIVING TO CA. FROM LAS VEGAS DOWN I-15, ABOUT 25 MILES OUT OF LAS VEGAS. THE TREAD COMPLETELY BLEW OFF OUR RIGHT, REAR TIRE, DRIVING ABOUT 70 MPH. MY HUSBAND FOUGHT TO KEEP CONTROL OF THE CAR, IT SWAYED & ROCKED VIOLENTLY. WE HAD HEARD A LOUD "BANG" BUT DIDN'T KNOW WHAT IT WAS & DIDN'T SUSPECT A FLAT TIRE, THOUGHT SOMETHING HAD HIT US.THE ROAD WAS CLEAR AT THE TIME; HAD USUAL TRAFFIC BEEN PRESENT WE WOULD'VE HIT ANTHING IN THE LANE NEXT TO US, DUE TO SEVERE SWERVING. HAD WE TURNED OVER AND ROLLED, MOST DEFINITELY WOULDN'VE BEEN SEVERELY INJURED IF NOT KILLED. PULLED OVER, SAW THAT TREAD WAS COMPLETELY GONE. REAR LIGHT WAS BROKEN, QUARTER PANEL DENTED, REAR BUMPER DISENGAGED FROM CAR. AFTER GETTING TIRE CHANGED BY AAA CLUB, IMMEDIATELY RETURN TO LV. AT GOODYEAR SHOP, TOLD THEM TO TAKE OFF ALL TIRES & BOUGHT NEW ONES FOR TOTAL OF $500. THE PREVIOUS WEEK HAD HAD CAR SERVICED FOR TRIP TO CALIF. & NO PROBLEMS NOTED WITH TIRES (HAD SPECIFIC CONVERSATION). NO CLUE THAT THIS WOULD HAPPEN. AM CURRENTLY WORRIED ABOUT GOODYEAR STEEL BELTED TIRES THAT HAVE BEEN ON SINCE 7/99 SINCE I LIVE IN DESERT & IT'S FREQUENTLY OVER 100 DEGREES. I HAVE THEM CHECKED FREQUENTLY TOO BUT NOW I HAVE NO PEACE OF MIND AFTER HARROWING EXPERIENCE OF LAST SUMMER.( DOT NUMBER: ??? TIRE SIZE: P235/75R15 )

NHTSA ODI #727348

Mileage unknown · Aug 9, 2000
Tires

ON TWO DIFFERENT OCCASIONS, A REAR TIRE SUFFERED A TREAD SEPARATION THAT CAUSED EXTENSIVE DAMAGE TO THE WHEEL WELL AND NEARLY CAUSED ACCIDENTS. AFTER THE SECOND ONE, I REMOVED THE REMAINING FIRESTONE TIRES AND REPLACED ALL FOUR WITH MICHELINS.( DOT NUMBER: ? TIRE SIZE: ? )

NHTSA ODI #727333

Mileage unknown · Aug 9, 2000
Tires

FOLLOW A LONG WEEKEND TRIP, I NOTICED A LARGE SECTION OF THE OUTSIDE TREAD WAS MISSING FROM THE REAR PASSENGER SIDE TIRE REVEALING THE STEEL BELT. IT IS WAS THE ORIGINAL EQUIPMENT TIRE, THE FIRESTONE ATX, THAT CAME WITH THE EXPLORER WHICH WE PURCHASE NEW IN '96. THE MISSING PIECE WAS AT LEAST FIVE INCHES IN LENGTH AND TWO INCH…

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FOLLOW A LONG WEEKEND TRIP, I NOTICED A LARGE SECTION OF THE OUTSIDE TREAD WAS MISSING FROM THE REAR PASSENGER SIDE TIRE REVEALING THE STEEL BELT. IT IS WAS THE ORIGINAL EQUIPMENT TIRE, THE FIRESTONE ATX, THAT CAME WITH THE EXPLORER WHICH WE PURCHASE NEW IN '96. THE MISSING PIECE WAS AT LEAST FIVE INCHES IN LENGTH AND TWO INCHES WIDE. I IMMEDIATELY REPLACED THE DAMAGED TIRE WITH THE MATCHING SPARE. IN EARLY JUNE I REPLACE THE ENTIRE SET OF FIRESTONE TIRES WITH ANOTHER BRAND. AT THAT TIME I WAS TOLD BY A DISCOUNT TIRE EMPLOYEE THE DAMAGE WAS PROBABLY CAUSED BY HITTING A LARGE POTHOLE (WHICH I DIDN'T BELIEVE.) PLEASE ADD OUR COMPLAINT TO YOUR FILE SURROUNDING THE FIRESTONE TIRES. WE HAVE A TWO-YEAR OLD SON WHO WE DROVE AROUND EXCLUSIVELY IN THE EXPLORER. THANK GOD NOTHING HAPPEN, BUT I WILL ALWAYS REMEMBER THE DELAY FORD AND FIRESTONE DISPLAYED WITH THIS RECALL.( DOT NUMBER: TIRE SIZE: 235 )

NHTSA ODI #727325

Mileage unknown · Aug 9, 2000
Tires

RIGHT REAR TIRE THREAD CAME OFF AND ALMOST CAUSED WRECK. I KNOW THAT YOU KEEP STATISTICS ON DEFECTS SO I WANTED TO LET YOU KNOW I ALMOST HIT A CAR BUT MANAGED TO SWIRVE INTO A DITCH.

NHTSA ODI #727305

Mileage unknown · Aug 9, 2000
Tires

THIS IS ACTUALLY THE SECOND TREAD SEPARATION INCIDENT I HAVE HAD WITH THESE TIRES. FIRST ONE OCCURED NEARLY SIX MONTHS AGO. I LOST CONTROL OF MY VEHICLE AND TOOK OFF THE RUNNING BOARD ON THE RIGHT SIDE TRYING TO GET IT TO THE SIDE OF THE ROAD. FROM WHAT I UNDERSTAND, DANGEROUS TIRES.( DOT NUMBER: )

NHTSA ODI #727285

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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