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1996 Ford Explorer

Owner reports · Recalls · Investigations

More warning signs than most Explorer years

Owner complaints for the 1996 Ford Explorer are substantially higher than the model-year median of 609.

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When problems were reported

Mileage at the reported incident

Limited mileage data: 153 of 1,450 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 570 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 148 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 120 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

195 crash reports37 fire reports179 injury reports

Service Brakes, Hydraulic complaints

120 reports
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Mileage unknown · Dec 8, 2000
Engine And Engine CoolingService Brakes, HydraulicSteering

RETURNED VEHICLE TO DEALER MANY TIMES COMPLAINING ABOUT BRAKES, HE REPLACED ONE PAD ON ONE TIRE. SAYS IT WAS THE ONLY ONE WORN, NOW CAR SKIDS ON BRAKING AND PULLS TO THE SIDE. EGR VALVE IS ALSO BAD AND HE REFUSES TO ACKNOWLEDGE ANYTHING IS WRONG WITH VEHICLE. HE STATES HE REPLACED OXYGEN SENSOR UNIT BUT, IT STILL APPEARS OLD AND…

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RETURNED VEHICLE TO DEALER MANY TIMES COMPLAINING ABOUT BRAKES, HE REPLACED ONE PAD ON ONE TIRE. SAYS IT WAS THE ONLY ONE WORN, NOW CAR SKIDS ON BRAKING AND PULLS TO THE SIDE. EGR VALVE IS ALSO BAD AND HE REFUSES TO ACKNOWLEDGE ANYTHING IS WRONG WITH VEHICLE. HE STATES HE REPLACED OXYGEN SENSOR UNIT BUT, IT STILL APPEARS OLD AND RUSTED IN.AFTER THE FIRST DAY OF HAVING VEHICLE I COMPLAINED ABOUT BRAKES.IDLER BEARING IMOBILIZED CAR 2 DAYS AFTER PURCHASE,HE GERYY RIGGED IT WITHOUT FIXING IT PROPERLY.

NHTSA ODI #737529

Mileage unknown · Nov 14, 2000
Service Brakes, HydraulicVehicle Speed ControlCrash

ACCELERATOR PEDAL IS TOO CLOSE TO BRAKE PEDAL ONE INCH AWAY. THE MASTER CYLINDER DEVELOPED A LEAK ALLOWING THE BRAKE PEDDLE TO TRAVEL PAST THE ACCELERATOR PEDAL, BECAUSE THE ACCELERATOR PEDAL IS SO CLOSE THE INCIDENCE OF HITTING BOTH PEDALS BECOMES GREATER AS IT WAS WITH MY VEHICLE. WE HAD COME TO AN ALMOST COMPLETE STOP THEN …

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ACCELERATOR PEDAL IS TOO CLOSE TO BRAKE PEDAL ONE INCH AWAY. THE MASTER CYLINDER DEVELOPED A LEAK ALLOWING THE BRAKE PEDDLE TO TRAVEL PAST THE ACCELERATOR PEDAL, BECAUSE THE ACCELERATOR PEDAL IS SO CLOSE THE INCIDENCE OF HITTING BOTH PEDALS BECOMES GREATER AS IT WAS WITH MY VEHICLE. WE HAD COME TO AN ALMOST COMPLETE STOP THEN THE 1996 EXPLORER ACCELERATED INTO THE VEHICLE IN FRONT OF US. SIMPLE FIX BEND THE ACCELERATOR ARM AWAY FROM THE BRAKE PEDDLE. ON 98 EXPLORER'S THE ACCELERATOR PEDAL IS THREE INCHES AWAY INDICATING FORD DISCOVERED THE PROBLEM, FIXED IN LATER MODELS, BUT FAILED TO NOTIFY 96 EXPLORER OWNERS OR THEIR DEALERS. *AK

NHTSA ODI #736277

Mileage unknown · Oct 24, 2000
Service Brakes, HydraulicSuspension

CONSUMER HAD VEHICLE NEW MICHELIN TIRES, AND WAS SERVICED FOR THE ABS LIGHT AND TWO DAYS AFTER WORK COMPLETED VEHICLE FLIPPED OVER FOR NO KNOWN REASON (02-MAY-00), DEALER CLAIMS IT IS NO FAULT OF THE ABS, THE VEHICLE FLIPPED ON TWO OTHER OCCASIONS (07-OCT-00 AND 14-OCT-00). *MJS

NHTSA ODI #556404

Mileage unknown · Oct 12, 2000
Service Brakes, Hydraulic

STEP ON BRAKES & FOOT HITS GAS PEDAL. BRAKE PEDAL IS BELOW GAS PEDAL. PLEASE CALL ME FOR MORE INFO AND THAT FORD WAS CONTACTED AND DENIES ANY PROBLEM OR OTHER COMPLAINTS. THIS LIFE THREATENING PROBLEM HAPPENED TO THIS VEHICLE AND AT LEAST TWO OTHER VEHICLES.

NHTSA ODI #734111

Mileage unknown · Oct 3, 2000
Service Brakes, Hydraulic

ON TWO SEPARATE OCCASIONS THE CALIPER BOLT LOOSENED AND EVENTUALLY CAME OFF OF THE BRAKES. THE FORD SERVICE PART USED TO REPLACE THE BOLD IS N606046-S60, BOLT, AB-20-DA. WHEN PURCHASING THIS PART FOR THE SECOND TIME ON SEPTEMBER 25, 2000 AT MIKE DAVIDSON FORD FROM LEM JOHNSON HE STATED TAHT SEAVERAL FORD CUSTOMERS HAVE BEEN IN W…

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ON TWO SEPARATE OCCASIONS THE CALIPER BOLT LOOSENED AND EVENTUALLY CAME OFF OF THE BRAKES. THE FORD SERVICE PART USED TO REPLACE THE BOLD IS N606046-S60, BOLT, AB-20-DA. WHEN PURCHASING THIS PART FOR THE SECOND TIME ON SEPTEMBER 25, 2000 AT MIKE DAVIDSON FORD FROM LEM JOHNSON HE STATED TAHT SEAVERAL FORD CUSTOMERS HAVE BEEN IN WITH THE EXACT SAME PROBLEM WITHIN THE LAST FEW DAYS. THIS SEEMS TO BE A POTENTIALLY FATAL PROBLEM THAT REQUIRES FURTHER INVESTIGATION. THIS HAS OCCURRED ON TWO OCCASIONS WITH THE FIRST OCCASION BEING ABOUT A YEAR AGO. *AK

NHTSA ODI #733314

Mileage unknown · Sep 28, 2000
Service Brakes, Hydraulic

ON TWO SEPARATE OCCASIONS THE CALIPER BOLT LOOSENED AND EVENTUALLY CAME OFF OF THE BRAKES. THE FORD SERVICE PART USED TO REPLACE THE BOLD IS N606046-S60, BOLT, AB-20-DA. WHEN PURCHASING THIS PART FOR THE SECOND TIME ON SEPTEMBER 25, 2000 AT MIKE DAVIDSON FORD FROM LEM JOHNSON HE STATED TAHT SEAVERAL FORD CUSTOMERS HAVE BEEN IN…

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ON TWO SEPARATE OCCASIONS THE CALIPER BOLT LOOSENED AND EVENTUALLY CAME OFF OF THE BRAKES. THE FORD SERVICE PART USED TO REPLACE THE BOLD IS N606046-S60, BOLT, AB-20-DA. WHEN PURCHASING THIS PART FOR THE SECOND TIME ON SEPTEMBER 25, 2000 AT MIKE DAVIDSON FORD FROM LEM JOHNSON HE STATED TAHT SEAVERAL FORD CUSTOMERS HAVE BEEN IN WITH THE EXACT PROBLEM WITHIN THE LAST FEW DAYS. THIS SEEMS TO BE A POTENTIALLY FATAL PROBLEM THAT REQUIRES FURTHER INVESTIGATION. EPEOPLFORE THIS HAS OCCURRED ON TW. *AK

NHTSA ODI #732720

Mileage unknown · Jul 26, 2000
Service Brakes, Hydraulic

LINING ON LEFT REAR EMERGENCY BRAKE SHOE SEPARATED FROM SHOE, CAUSING LEFT REAR WHEEL TO LOCK UP. *AK

NHTSA ODI #726093

Mileage unknown · May 30, 2000
Service Brakes, HydraulicInjury

WHILE APPLYING THE BRAKE THE VEHICLE CONTINUES TO ACCELERATE FORCING THE CONSUMER OFF THE ROAD SO AS NOT TO COLLIDE WITH OTHER VEHICLES, THIS CONDITIONS HAS ALSO CAUSED A ACCIDENT INVOLVING THE CONSUMERS DAUGHTER, SHE SUSTAINED CUTS TO HER FACE AND OTHER INJURIES. NLM

NHTSA ODI #552425

Mileage unknown · May 17, 2000
Service Brakes, Hydraulic

WHEN STARTING VEHICLE IT MAKES A CLANKING NOISE UNDERNEATH ON RIGHT SIDE OF WHEEL. WHEN CONSUMER APPLIES BRAKES, PEDAL GOES ALL THE WAY DOWN TO THE FLOOR. ALSO, PEDAL IS VERY SOFT. *AK

NHTSA ODI #862078

Mileage unknown · May 4, 2000
Power TrainService Brakes, Hydraulic

THE TRANSMISSIONS COMPUTER RUINED THE TORQUE CONVERTER AND SEVERAL OTHER COMPONENTS. NM

NHTSA ODI #552069

Official recalls

6

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

00V402000 · Suspension

Nov 28, 2000

VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.

Consequence & remedy

Consequence: VEHICLE HANDLING COULD BE AFFECTED, INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE BOTH THE LEFT AND RIGHT FRONT SWAY BAR LINKS.

97V137000 · Structure:body:hatchback/liftgate:support Device/strut

Aug 19, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.

Consequence & remedy

Consequence: THE GAS CYLINDER BRACKET MAY NOT PROPERLY SUPPORT THE LIFTGATE INCREASING THE RISK OF PERSONAL INJURY.

Remedy: DEALERS WILL REINFORCE THE BRACKET ATTACHMENT WITH TWO POP RIVETS.

97V074000 · Vehicle Speed Control

Apr 30, 1997

VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOTA, VERMONT, WISCONSIN, AND WYOMING. THESE VEHICLES, WHEN OPERATED FOR EXTENDED PERIODS OF TIME AT HIGHWAY SPEEDS AND TEMPERATURES BELOW -20 DEGREES FARENHEIT, DO NOT RETURN TO IDLE DUE TO ICE IN THE THROTTLE BODY.

Consequence & remedy

Consequence: ALTHOUGH THE VEHICLE CAN BE CONTROLLED BY EITHER APPLYING THE SERVICE BRAKES OR SHIFTING THE TRANSMISSION TO NEUTRAL, INCREASED BRAKE PEDAL EFFORTS OR SOME INCREASE IN STOPPING DISTANCE CAN RESULT.

Remedy: DEALERS WILL INSTALL A REVISED PCV SYSTEM WITH WATER HEATED VACUUM SOURCE.

96V161000 · Equipment:other:labels

Aug 29, 1996

THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .

Remedy: OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.

96V070000 · Latches/locks/linkages:doors:latch

Apr 22, 1996

WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."

Consequence & remedy

Consequence: THE DRIVER'S DOOR, WHEN CLOSED ONLY TO THE SECONDARY LATCHED POSITION, MAY NOT SUSTAIN A 1,000 POUND TRANSVERSE LOAD.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE DRIVER DOOR LATCH.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

PE00039 · Front Suspension Stabilizer Bar Link

Opened Sep 20, 2000 · Closed Nov 30, 2000

Status: closed (inferred from source dates) · Suspension

There is no summary currently available

PE99068 · Accelerator Pedal

Opened Nov 1, 1999 · Closed Mar 9, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

PE97010 · Electrical Fire In Center Console

Opened Mar 13, 1997 · Closed Sep 4, 1997

Status: closed (inferred from source dates) · Electrical System

THIS INVESTIGATION REVEALED THAT CONSOLE FIRES IN THE SUBJECT VEHICLES MOST OFTEN OCCURRED WHILE VEHICLES EQUIPPED WITH THE LAMP OUTAGE MODULE (LOM), WHICH IS PART OF THE MESSAGE CENTER, WERE TOWING A TRAILER AND WHICH HAD BEEN MODIFIED BY ADDING AN AFTERMARKET TRAILER WIRING HARNESS INTO THE VEHICLE'S TAILLIGHT CIRCUITS.THE OWNER'S MANUAL STATES NEVER AND MORE THAN OTHER TRAILER LIGHT BULB TO ONE CIRCUIT HOWEVER TRAILERS FREQUENTLY CONTAIN SEVERAL BULBS.THE RESULTING EXCESS CURRENT PASSING THROUGH THE LOM COULD CAUSE IT TO OVERHEAT RESULTING IN A FIRE.PROPER AFTERMARKET INSTALLATION OF TRAILER WIRING REQUIRES THE USE OF A BYPASS MODULE, WHICH OBTAINS POWER FOR THE TRAILER LIGHTS DIRECTLY FROM THE BATTERY RATHER THAN FROM THE VEHICLE'S TAIL LIGHT AND STOP LAMP CIRCUITS, OR THE USE OF THE MANUFACTURER'S WIRING HARNESS.IN A LETTER DATED SEPTEMBER 2, 1997, FORD NOTIFIED ODI THAT IT INTENDS TO TAKE ACTION TO PRECLUDE FURTHER INCIDENTS INCLUDING ISSUING A TECHNICAL SERVICE BULLETIN TO ITS DEALERS, NOTIFYING TRAILER RENTAL ASSOCIATIONS AND AGENCIES WHERE KNOWN, AND ADVISING OWNERS BY LETTER OF THE PROPER METHOD FOR CONNECTION OF TRAILER TOW WIRING ON THE SUBJECT VEHICLES.THERE WAS NO DEFECT TREND IN THE SUBJECT VEHICLES IDENTIFIED AS A RESULT OF THIS INVESTIGATION, AND FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT WARRANTED TO CONTINUE THE INVESTIGATION.

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