2021 Ford Expedition

The dashboard/instrument panel on my 2021 Ford Expedition is bubbling, warping, and peeling away directly above and around the front passenger airbag location. The dashboard has visibly separated from the underlying structure and continues to worsen. The defective component is available for inspection upon request. I am submitting this complaint because I believe this condition presents a potential safety hazard. The dashboard material is located directly over the passenger-side Supplemental Restraint System (SRS) airbag. I am concerned that the warped and delaminated dashboard could interfere with proper airbag deployment during a crash or cause pieces of the dashboard to break apart and become projectiles when the airbag deploys, increasing the risk of injury to the front passenger. There have been no airbag warning lights or messages displayed, and I have not been involved in a crash. The defect developed gradually, beginning with bubbling of the dashboard surface and progressing to peeling and separation. The condition continues to worsen over time. The issue has not yet been confirmed by a Ford dealer or independent repair facility, and the vehicle has not been inspected by the manufacturer, police, or insurance representatives. My concern is that a dashboard should not deteriorate in the area surrounding a critical safety system on a relatively new vehicle, and I believe this issue should be investigated to determine whether it could affect passenger airbag performance or occupant safety.

Manufacturer Recall Number 26S38 NHTSA Recall Number26V368 My husband and I have both cut our hands on the ripped chrome trim inside of our Expedition Max. We ripped part of the piece off, but there’s a sharp exposed edge and it poses a huge risk. The dealership said the only remedy is buying a new center console and that was quoted to us at nearly $1000.

Mid shift between 5th and 6th gear it sounded like marbles in my engine(grinding) so I let off the gas. It then switched down to 1st gear shuttered and slowed down and then shifted back to 6th. Was lucky no one was behind me or I would have been rear ended. Then going up my driveway same day. It disengaged(stopped) part way up my driveway. Wouldn’t go into gear and wouldn’t move. I had to shut it off put it in park and start it again. Then when I shifted back to drive it made some clunking noises and didn’t move until I put it in reverse. I rolled down the hill then was able to shift into drive and go up the driveway. I no longer trust it. So it’s been parked ever since.

The vehicle has jerky and harsh shifting. Almost got into an accident when car would not accelerate on the freeway. Appears this is a known issue with my vehicle. Took it in to be checked and initially they didn’t find anything. Problem persisted so I told them to test drive it for a bit and they said it was the CDF Drum and C clutch circuit which is apparently tied to the transmission issue. I called Ford about coverage due to the recall but they said the recall that is out there for this issue is not yet available for my specific car. This is dangerous and can cause serious accidents. Would like to know what it will take for Ford to include my vehicle in the recall. Would like Ford to take responsibility and pay for fixing this issue.

In cold weather the doors will become unlatched and open. This has happened to all 4 doors, driver side, passenger side, rear driver and rear passenger. We will be driving and the doors will randomly become unlatched and fly open. We have small children and they could have been killed due to this incident. It is extremely unsafe and problematic. We are unbelievably fortunate that our children have not been killed due to these incidents. It can happen at any moment and the doors will not close for several hours or days once they become unlatched. Typically when the weather warms up they will close again, which can take days. We have had friends/family allow us to use their garage to park the car so the car will warm up and we can re-close the doors, only to have them fly open again at some random time. This is a very dangerous defect that poses a significant health and safety, especially to children and babies. Additionally it is a liability as it can take several hours/days before the latches will close again. This requires the use of ratchet straps to hold the doors closed as the latches will not close (even if you attempt to reset the latches manually). However, having ratchet straps running from door handle to door handle to keep the doors closed poses other safety concerns. When I reached out to the ford mechanic I was told to replace the door latches as they may be defective. I had the driver side door latch replaced, but unfortunately the problem persists (about twice in the two months since it was replaced).

My Ford expeditions transmission is causing unsafe driving with rough sound and thunking noise. There is a C,D,F issue and valve separator parts that are the initial issue that can cause major issues for me and many others. A Ford technician advised me that TSBs exist and made me aware that my cost could be $199 (diagnostics), $1500 (parts), and $4400 or more (transmission repair or replacement). Why is this danger still be allowed with a well known issue. The problem started and appears to be getting worse. Why is Ford being held accountable for this lack of quality in their vehicles.

The vehicles jerks when shifting, pops out of gear while driving, takes a long time to find the next gear, is delayed when doing from R to D. Yesterday, 05/14/2025, I took a left turn and drove maybe .2 of a mile and the car jerked very hard and popped out of gear. The car slowed down to almost a complete stop before it finally found a gear and I could accelerate. My children and I were in the car, I was afraid it was going to stall out and we would be sitting in the middle of the road and get hit. The road we were on had no shoulder. This isn't the first time this has happened, but it was the most severe.

The “handless” rear hatch opening activates when not intended. This has caused a concussion to a driver while loading a vehicle. While this is not a “driving” system, it causes injuries to occupants immediately prior to driving. It is entirely possible that a driver could suffer a head injury without knowledge, then begin driving. This causes a dangerous driving environment. In particular the system is supposed to operate when the key is in a persons pocket and the foot is waived in the air by the hitch receiver area. The issues exists because it activates even if an object moves under the vehicle when key is in the correct proximity. This can even pin a driver down with the door over thier back while loading. Again this causes injuries and issues that may not be discovered until driving. In this particular incident the driver was loading the cargo area, when the door activated to close unknown to driver. At the same time the driver was leaning back and standing back up hitting his head on the door while it was closing on him. Approximately 10 to 15 minutes later after finishing loading, the driver drove away (sole occupant). After another 10 to 15 minutes later driver was feeling dizzy and un able to focus. The driver stopped the vehicle and sought medical attention. The driver was diagnosed with a minor concussion. While this had a good result, it could have easily escalated or caused a serious accident. It is recommended that a safety advisory about the potential risks of automatic door opening/closing is released. In addition it is recommended that the manufacturer enable the ability to disable the automatic function in the vehicle system in a manner where it only comes back on after a user turns it on.