RECENTLY PURCHASED 2008 FORD ESCAPE HYBRID. ON AUGUST 19TH, WHEN I TURNED THE CAR ON WITH APPROXIMATELY 161,200 MILES, THE "CHECK ABS" LIGHT CAME ON. WHILE DRIVING WITHIN CITY TRAFFIC WITH THE "CHECK ABS" LIGHT ON, THE CAR HAD SLUGGISH BRAKING. APPLYING THE BRAKE WOULD SLOW DOWN THE VEHICLE, BUT THE BRAKE PEDAL WOULD NEED TO BE …
Read full complaint
RECENTLY PURCHASED 2008 FORD ESCAPE HYBRID. ON AUGUST 19TH, WHEN I TURNED THE CAR ON WITH APPROXIMATELY 161,200 MILES, THE "CHECK ABS" LIGHT CAME ON. WHILE DRIVING WITHIN CITY TRAFFIC WITH THE "CHECK ABS" LIGHT ON, THE CAR HAD SLUGGISH BRAKING. APPLYING THE BRAKE WOULD SLOW DOWN THE VEHICLE, BUT THE BRAKE PEDAL WOULD NEED TO BE PRESSED HARD FOR THE FINAL 10-15 FEET OF THE STOP. THE NEXT MORNING, WHEN I TURNED THE CAR ON AGAIN, THE ABS LIGHT HAD DISAPPEARED AND BRAKING HAD RETURNED TO NORMAL. THE CAR IS CURRENTLY BEING CHECKED AT VIRGINIA TIRE & AUTO 6620 BACKLICK ROAD, SPRINGFIELD, VA 22150. IT SEEMS VERY DANGEROUS THAT THE ABS CAN FAIL INTERMITTENTLY, AND A SEVERE DEFECT IN THE BRAKES SHOULD BE RECALLED AND REPAIRED IMMEDIATELY BY FORD.
NHTSA ODI #11245288
124,000 miles · Jul 4, 2019
Service Brakes
CAR WAS BRAKING ERRONEOUSLY AS I WAS DRIVING. MISDIAGNOSED TWICE, IT WAS ULTIMATELY DIAGNOSED AS ABS MODULE FAILURE. THIS PUT A STRAIN ON MY ENGINE AND TRANSMISSION AND OF COURSE, THE BRAKES. THIS IS A VERY EXPENSIVE REPAIR IF YOU GET A NEW MODULE AND EVEN WITH A REBUILT ONE. THE INITIAL REBUILT ONE AS ALSO FAULTY. REPAIR PL…
Read full complaint
CAR WAS BRAKING ERRONEOUSLY AS I WAS DRIVING. MISDIAGNOSED TWICE, IT WAS ULTIMATELY DIAGNOSED AS ABS MODULE FAILURE. THIS PUT A STRAIN ON MY ENGINE AND TRANSMISSION AND OF COURSE, THE BRAKES. THIS IS A VERY EXPENSIVE REPAIR IF YOU GET A NEW MODULE AND EVEN WITH A REBUILT ONE. THE INITIAL REBUILT ONE AS ALSO FAULTY. REPAIR PLACE STRUGGLED TO GET A UNIT BECAUSE THEY ARE SO IN DEMAND, I REBUILT MY TRANSMISSION LESS THAN THREE YEARS AGO M(WHICH ALSO SHOULDN'T HAVE HAPPENED) AND NOW IT IS DAMAGED. EVEN WITH A USED UNIT, THE TOTAL REPAIR WAS $1200, NOT COUNTING THE RENTAL CAR AFTER THE FIRST REPLACEMENT MODULE FAILED. AS THIS IS A BRAKE ISSUE, IT WAS RECOMMENDED THAT I REPORT IT.
NHTSA ODI #11229487
86,090 miles · Jun 27, 2019
Service Brakes
ALL ASSOCIATED BRAKE FAILURE WARNING MESSAGES APPEAR ON DASH. TOOK IT TO THE LOCAL DEALERSHIP WHERE THEY DIAGNOSED IT AS A HYDRAULIC CONTROL UNIT FAILURE. REPAIRS QUOTED AT $5000.
NHTSA ODI #11222981
150,000 miles · Jun 25, 2019
Service Brakes
FORD ESCAPE - BRAKES STARTED TO GET VERY VERY MUSHY. ONCE I PUSHED ON THE BRAKES, THE PEDAL WOULD KEEP DROPPING AND NOT BE RESPONSIVE. LUCKILY I HAD ENOUGH CAR LENGTHS IN FRONT OF ME AND WAS GOING SLOWLY ENOUGH ON NEIGHBORHOOD STREETS TO STOP WITHOUT INJURING ANYTHING. LUCKILY I WAS NOT ON THE HIGHWAY! THIS IS EXTREMELY DANGEROU…
Read full complaint
FORD ESCAPE - BRAKES STARTED TO GET VERY VERY MUSHY. ONCE I PUSHED ON THE BRAKES, THE PEDAL WOULD KEEP DROPPING AND NOT BE RESPONSIVE. LUCKILY I HAD ENOUGH CAR LENGTHS IN FRONT OF ME AND WAS GOING SLOWLY ENOUGH ON NEIGHBORHOOD STREETS TO STOP WITHOUT INJURING ANYTHING. LUCKILY I WAS NOT ON THE HIGHWAY! THIS IS EXTREMELY DANGEROUS WHILE DRIVING, SO I TOOK MY CAR TO A LOCAL SHOP AND THEY REPLACED THE MASTER CYLINDER. THAT STILL DID NOT RESOLVE THE ISSUE SO THEY SAID THE HYDRAULIC CONTROL UNIT IS FAULTY AND I WILL NOT BE ABLE TO DRIVE MY CAR (AS THE BRAKES COULD COMPLETELY FAIL AT ANY TIME). TOOK THE CAR TO FORD AND THEY SAID IT WAS THE MASTER CYLINDER (JUST REPLACED) AND SAD IF IT WASN'T THAT - IT WAS THE HYDRAULIC CONTROL UNIT. THEY DID NOTHING TO RESOLVE THE ISSUE. THIS IS EXTREMELY UNSAFE AND I CANNOT DRIVE MY CAR SINCE THE BRAKES ARE FAILING!
NHTSA ODI #11222563
Mileage unknown · May 6, 2019
Service Brakes
BRAKE PEDAL TRAVELS ALMOST TO FLOOR. HAD BRAKES REPLACED, MASTER CYLINDER REPLACED. ALL BRAKE LINES BLED AND STILL HAVING SAME PROBLEM.
NHTSA ODI #11205664
139,000 miles · Mar 6, 2019
Service BrakesSteering
TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE VEHICLE LOST ELECTRIC POWER STEERING (EPS) ABILITY, WHICH CAUSED THE CONTACT TO HAVE TO MANEUVER THE STEERING WHEEL WITH EXTREME DIFFICULTY. THE EPS WARNING INDICATOR FLASHED WHEN THE FAILURE OCCURRED. AN INDEPENDENT MECHANIC LOCATED A DIAGNOSTIC TROUBLE CODE F…
Read full complaint
TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED THAT THE VEHICLE LOST ELECTRIC POWER STEERING (EPS) ABILITY, WHICH CAUSED THE CONTACT TO HAVE TO MANEUVER THE STEERING WHEEL WITH EXTREME DIFFICULTY. THE EPS WARNING INDICATOR FLASHED WHEN THE FAILURE OCCURRED. AN INDEPENDENT MECHANIC LOCATED A DIAGNOSTIC TROUBLE CODE FOR THE STEERING SHAFT TORQUE SENSOR. THE TORQUE SENSOR NEEDED TO BE REPLACED THE ABS CONTROL MODULE NEEDED TO BE REPROGRAMMED. DICK MASHETER FORD (1090 S HAMILTON RD, COLUMBUS, OH 43227, (614) 861-7150) AND THE MANUFACTURER INDICATED THAT THE VEHICLE RECEIVED A SOFTWARE UPDATE IN 2014 FOR NHTSA CAMPAIGN NUMBER: 14V284000 (STEERING); HOWEVER, THE REMEDY FAILED. THE VEHICLE WAS NOT INCLUDED IN NHTSA ACTION NUMBER: DP15001 (STEERING); HOWEVER, THE FAILURE WAS RELATED. THE MANUFACTURER PROVIDED NO ASSISTANCE OTHER THAN SUGGESTING THE DEALER REPLACE THE PART. THE APPROXIMATE FAILURE MILEAGE WAS 139,000.
NHTSA ODI #11184647
135,000 miles · Feb 11, 2019
Service BrakesUnknown Or Other
THE BREAKS CONTINUE TO FAIL. HAS ALL NEW PADS, ROTORS AND THE MASTER CYLENDER REPLACED. WHEN COMING TO A STOP THE BREAKS VIBRATE AND THEN NEED TO PUSH THE PETAL TO THE FLOOR TO BE ABLE TO SLOWLY SLOW DOWN. I THEN NEED TO PUMP VISIOUSLY UP TO 5 TIMES TO GET THE BREAKS TO TEMPORARILY WORK AGAIN. WAS THEN TOLD BY MY MECHANIC THE AB…
Read full complaint
THE BREAKS CONTINUE TO FAIL. HAS ALL NEW PADS, ROTORS AND THE MASTER CYLENDER REPLACED. WHEN COMING TO A STOP THE BREAKS VIBRATE AND THEN NEED TO PUSH THE PETAL TO THE FLOOR TO BE ABLE TO SLOWLY SLOW DOWN. I THEN NEED TO PUMP VISIOUSLY UP TO 5 TIMES TO GET THE BREAKS TO TEMPORARILY WORK AGAIN. WAS THEN TOLD BY MY MECHANIC THE ABS IS THE ISSUE. I HAVE RESEARCHED THIS ISSUE WITH THE YR OF MY VEHICLE TO FIND THAT THIS IS A SERIOUS ISSUE WITH MANY 08 FORD ESCAPES AND HAVE YET TO FIND A RECAL FOR THIS DEADY MALFUNCTION. MY CAR ONLY HAS 135000 MILES AND THIS IS A SAFETY ISSUE THAT FORD NEEDS TO FIX WITH A RECALL ASAP.
NHTSA ODI #11176342
18,000 miles · Jan 14, 2019
Service Brakes
I JUST PURCHASED THIS CAR. IT HAS 18,000 MILES ON IT . AFTER DRIVING FOR ONE WEEK. I NOTICED THE CAR BRAKES HAVE BECOME VERY HARD TO STOP. ALMOST TO THE POINT WHERE I HAVE TO PRESS THE PEDAL TO THE FLOOR. I WAS DRIVING ABOUT 45 MPH WHEN A CAR TURNED IN FRONT OF MY AND I HAD TO HIT THE BRAKES. I HAD AN EXTREME DELAY IN THE BRAKES…
Read full complaint
I JUST PURCHASED THIS CAR. IT HAS 18,000 MILES ON IT . AFTER DRIVING FOR ONE WEEK. I NOTICED THE CAR BRAKES HAVE BECOME VERY HARD TO STOP. ALMOST TO THE POINT WHERE I HAVE TO PRESS THE PEDAL TO THE FLOOR. I WAS DRIVING ABOUT 45 MPH WHEN A CAR TURNED IN FRONT OF MY AND I HAD TO HIT THE BRAKES. I HAD AN EXTREME DELAY IN THE BRAKES AND ALMOST SMASHED INTO THE CAR IN FRONT . LUCKILY THERE WAS ANOTHER LANE TO MERGE INTO OR I COULD HAVE BEEN IN A MAJOR ACCIDENT. I NOW ALWAYS HAVE TO HAVE MY FOOT READY FOR THE EMERGENCY BRAKE BECAUSE I AM AFRAID THE BRAKES WILL GO OUT. I TOOK THE CAR TO A FORD DEALERSHIP AND THEY ARE TELLING ME THAT THE CAR HAS A FAULTY HCU. THE COST TO REPLACE IS OVER 5000 DOLLARS. HOW DOES A CAR WITH 18K MILES REQUIRE A PART THAT COST MORE THAN AN ENGINE? THIS CAR IS NOT SAFE TO DRIVE. UPON RESEARCH WE NOTICED THAT THOUSANDS OF THESE CARS HAVE THE SAME BRAKING ISSUE AND ITS A HAZARD. A RECALL MUST BE ISSUED AND FORD NEEDS TO OWN UP TO THEIR FAULTY CAR BEFORE SOMEONE GETS KILLED. THIS CAR IS DANGEROUS AND WE WILL BE TAKING A HUGE LOSS AND DISPOSING IT IF THERE IS NO RECALL ISSUED.
NHTSA ODI #11170061
150,000 miles · Dec 21, 2018
Service BrakesSteering
THE FRONT PASSENGER BRAKE CALIPER KEEPS SEIZING. I REPLACED IT IN JULY ALONG WITH THE ROTOR AND PADS AND NOW ITS STARTED SEIZING YET AGAIN. THE STEERING SHAFT U JOINT WEARS OUT EASY AND CAUSES THE STEERING TO BECOME LOOSE.
NHTSA ODI #11163034
230,000 miles · Dec 19, 2018
Service Brakes
I HAVE HAD SEVERAL OCCASIONS IN THE PAST FEW MONTHS WHEN THE BRAKES WENT ALMOST TO THE FLOOR AND CAME BACK UP AFTER I PUMPED THEM. THEY CONTINUED DOING THIS EVERY TIME I STOPPED UNTIL I GOT HOME. I HAVE HAD A MECHANIC CHECK OUT THE BRAKE SYSTEM EACH TIME AND HE CAN FIND NOTHING WRONG WITH THE BRAKES. HIS ONLY SUGGESTIONS IS THAT…
Read full complaint
I HAVE HAD SEVERAL OCCASIONS IN THE PAST FEW MONTHS WHEN THE BRAKES WENT ALMOST TO THE FLOOR AND CAME BACK UP AFTER I PUMPED THEM. THEY CONTINUED DOING THIS EVERY TIME I STOPPED UNTIL I GOT HOME. I HAVE HAD A MECHANIC CHECK OUT THE BRAKE SYSTEM EACH TIME AND HE CAN FIND NOTHING WRONG WITH THE BRAKES. HIS ONLY SUGGESTIONS IS THAT "MAYBE" THE ABS MODULE IS TRYING TO GO OUT AND IF IT HAPPENS AGAIN, PULL OVER, TURN OFF THE CAR AND TURN IT BACK ON AND SEE IF THAT FIXES IT FOR THE TIME BEING. THE ONLY COMMON ELEMENT I CAN THINK OF IS THAT ONE TIME, I HAD DRIVEN OVER A VERY ROUGH SPOT IN THE ROAD, ONE TIME I HAD JUST HIT A POTHOLE, AND ONE TIME I WAS MAKING A TURN AS I HIT A ROUGH SPOT IN THE ROAD. THE MECHANIC THOUGHT THIS WAS MAKING THE ABS SYSTEM THINK IT NEEDED TO ENGAGE BUT OFFERED NO SUGGESTIONS OF HOW TO FIX THE ISSUE OTHER THAN WHAT I MENTIONED ABOVE.
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.
Consequence & remedy
Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3
DP15001 · Loss Of Power Steering While Driving
Opened Apr 1, 2015 · Closed Jun 14, 2018
Status: closed (inferred from source dates) · Steering:electric Power Assist System
On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
Illustration