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2008 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2008 Ford Escape do not stand out strongly from the model-year median of 996.

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When problems were reported

Mileage at the reported incident

1,714 reports with mileage · 260 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Steering. Review the 1,127 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 329 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 175 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

59 crash reports6 fire reports36 injury reports

Power Train complaints

329 reports
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135,000 miles · Oct 27, 2020
Power TrainSteering

POWER STEERING JUST WENT OUT, WAS WORKING JUST FINE THEN JUST ALL OF A SUDDEN QUIT WORKING. DRIVING WENT TO TURN AND ALL OF A SUDDEN IT WAS JUST EXTREMELY HARD TO TURN ALMOST WRECKED. PRIOR TO THIS I WAS DRIVING AND TURNED WENT TO ACCELERATE AND THE CAR WOULDN'T GO I HAD TO PULL OFF THE SIDE OF THE ROAD AND CALL A TOW TRUCK, THE…

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POWER STEERING JUST WENT OUT, WAS WORKING JUST FINE THEN JUST ALL OF A SUDDEN QUIT WORKING. DRIVING WENT TO TURN AND ALL OF A SUDDEN IT WAS JUST EXTREMELY HARD TO TURN ALMOST WRECKED. PRIOR TO THIS I WAS DRIVING AND TURNED WENT TO ACCELERATE AND THE CAR WOULDN'T GO I HAD TO PULL OFF THE SIDE OF THE ROAD AND CALL A TOW TRUCK, THE SHOP SAID THE TRANSMISSION WENT OUT. BUT NO ISSUES BEFORE THIS, JUST WENT OUT ALL OF A SUDDEN LIKE THE POWER STEERING NOW.

NHTSA ODI #11366743

Mileage unknown · Sep 29, 2020
Power Train

MULTIPLE SERVICE LIGHTS TURN ON, ALL GAUGES GO TO ZERO WHILE DRIVING, SEEMINGLY RANDOM. I HAVE HAD THE CLUSTER REPLACED AND HAD THE SAME PROBLEM WITH A NEW CLUSTER. LOOKS LIKE THE SAME ISSUE AS DESCRIBED IN 10024328/ FORD TSB 08-3-6. INFORMATION ON THE ISSUE IS NOT AVAILABLE.

NHTSA ODI #11361663

115,000 miles · Aug 18, 2020
Fuel/propulsion SystemPower TrainUnknown Or Other

MY CAR HAS DISPLAYED THE ISSUES THIS MODEL WAS RECALLED FOR NUMEROUS TIMES AND NOW WILL NOT START AGAIN. IT STOPPED DRIVING UNEXPECTEDLY ON SEVERAL OCCASIONS WHEN I HAVE BEEN DRIVING ON BOTH FREEWAYS AND RESIDENTIAL STREETS. WHEN IT HAPPENS IT BECOMES IMPOSSIBLE TO STEER, GAS AND BRAKE HAVE NO EFFECT, AND FLASHES A MESAGE THAT S…

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MY CAR HAS DISPLAYED THE ISSUES THIS MODEL WAS RECALLED FOR NUMEROUS TIMES AND NOW WILL NOT START AGAIN. IT STOPPED DRIVING UNEXPECTEDLY ON SEVERAL OCCASIONS WHEN I HAVE BEEN DRIVING ON BOTH FREEWAYS AND RESIDENTIAL STREETS. WHEN IT HAPPENS IT BECOMES IMPOSSIBLE TO STEER, GAS AND BRAKE HAVE NO EFFECT, AND FLASHES A MESAGE THAT SAYS TO STOP SAFELY NOW (EVEN THOUGH YOU HAVE NO CONTROL OVER IT ANYWAY). IT SOUNDS EXACTLY LIKE WHAT HAPPENS IN THE ONE OF THE HANDFUL OF RECALLS I'VE READ ABOUT FOR THIS CAR, YET MY VIN NUMBER SAYS THERE ARE NONE ASSOCIATED WITH IT AND I THINK THAT NEEDS TO BE REEXAMINED.

NHTSA ODI #11350143

163,000 miles · Aug 8, 2020
Power Train

AUTOMATIC TRANSMISSION- AFTER STARTING TORQUE GROWLS, WHEN I PUT IT IN ANY GEAR IT HESITATES THEN LURCHES SO MUCH THE TIRES SQUEAL, & SOUNDS,FEELS LIKE SOMETHING IN THE REAR OF SUV IS GOING TO FALL APART . ALSO WHEN THIS HAPPENS IT'S SCARING OTHER DRIVERS AND PEDESTRIANS. SHAKES ME SO HARD IT HURTS MY NECK AND BACK. HAS ACTUALLY…

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AUTOMATIC TRANSMISSION- AFTER STARTING TORQUE GROWLS, WHEN I PUT IT IN ANY GEAR IT HESITATES THEN LURCHES SO MUCH THE TIRES SQUEAL, & SOUNDS,FEELS LIKE SOMETHING IN THE REAR OF SUV IS GOING TO FALL APART . ALSO WHEN THIS HAPPENS IT'S SCARING OTHER DRIVERS AND PEDESTRIANS. SHAKES ME SO HARD IT HURTS MY NECK AND BACK. HAS ACTUALLY THROWN MY PURSE TO THE FLOOR BOARD WITH ANYTHING ELSE ON THE SEATS. ALL THESE MALFUNCTIONS HAPPEN WHEN I PUT IN GEAR WHEN STARTING OR AT RED LIGHTS & STOP SIGNS. DANGEROUS!!! PLUS TRANSMISSION IS LEAKING FLUID. I'VE QUIT DRIVING IT 08/08/2020 AFTER ONLY DRIVING IT OCCASIONALLY FOR 2 MONTHS. I PURCHASED THIS VEHICLE ON 06/11/2020. I DID/DO KEEP TRANSMISSION FLUID IN THE SUV

NHTSA ODI #11344106

129,100 miles · Jul 14, 2020
EnginePower Train

THE CAR BROKE DOWN AT A TRAFFIC LIGHT A FEW MILES FROM THE HIGHWAY ENTRANCE AND WOULD NOT RUN. BATTERY LIGHT, WRENCH LIGHT AND STOP SAFELY CAME ON. THE CAR WAS TOWED TO A FORD DEALER, DIAGNOSED WITH P0A7A AND P0A78 CODES. THE DEALERSHIP SAID THE CAR NEEDED A NEW OR REBUILT TRANSMISSION, WHICH WOULD HAVE COST MORE THAN THE CARS T…

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THE CAR BROKE DOWN AT A TRAFFIC LIGHT A FEW MILES FROM THE HIGHWAY ENTRANCE AND WOULD NOT RUN. BATTERY LIGHT, WRENCH LIGHT AND STOP SAFELY CAME ON. THE CAR WAS TOWED TO A FORD DEALER, DIAGNOSED WITH P0A7A AND P0A78 CODES. THE DEALERSHIP SAID THE CAR NEEDED A NEW OR REBUILT TRANSMISSION, WHICH WOULD HAVE COST MORE THAN THE CARS TRADE IN VALUE IF IF GOOD RUNNING CONDITION.

NHTSA ODI #11339395

160,000 miles · Apr 17, 2020
Power Train

TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED WHILE DRIVING AT 45 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT PULLED OVER AND RESTARTED THE VEHICLE HOWEVER, THE FAILURE PERSISTED. THE VEHICLE WAS TOWED TO A FRIEND'S HOME WHERE UPON INSPECTION, THE CONTACT DETERMINED THAT THE FAILURE WAS LINKED TO A TRANSM…

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TL* THE CONTACT OWNS A 2008 FORD ESCAPE. THE CONTACT STATED WHILE DRIVING AT 45 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT PULLED OVER AND RESTARTED THE VEHICLE HOWEVER, THE FAILURE PERSISTED. THE VEHICLE WAS TOWED TO A FRIEND'S HOME WHERE UPON INSPECTION, THE CONTACT DETERMINED THAT THE FAILURE WAS LINKED TO A TRANSMISSION CABLE FAILURE. THE CONTACT THEN LINKED THE TRANSMISSION FAILURE TO NHTSA CAMPAIGN NUMBER: 15V606000 (POWER TRAIN). THE MANUFACTURER HAD NOT BEEN NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 160,000.

NHTSA ODI #11321387

65,000 miles · Feb 24, 2020
Power Train

TRANSMISSION LOSING SHIFT IN ALL GEARS AFTER WARMUP

NHTSA ODI #11311138

180,000 miles · Feb 18, 2020
Power Train

DRIVING TO WORK I NOTICED A CLICKING NOISE IF I LET GO OF STEERING WHEEL WHICH LASTED ABOUT A WEEK THEN ON MY WAY TO WORK AGAIN IT WOULDNT GO OVER 40 MPH AND WONT COME OUT OF GEAR. ON THE WAY HOME IT WOULDNT GO OVER 30MPH AND STILL WONT COME OUT OF GEAR.

NHTSA ODI #11309764

99,777 miles · Feb 4, 2020
Electronic Stability Control (esc)Power TrainSteering

I OWN A 2008 FORD ESCAPE THAT HAS RECENTLY BEEN DIAGNOSED WITH A KNOWN RECALLED ISSUE WITH THE TORQUE SENSOR. ERROR CODE B2278. IT HAS CAUSED THE ELECTRIC POWER STEERING ASSIST TO TURN OFF. MY VEHICLE CURRENTLY HAS NO POWER STEERING DUE TO THIS ISSUE THAT HAS ALREADY BEEN RECALLED. MY VEHICLE FALLS UNDER THE MODEL AND YEAR THAT …

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I OWN A 2008 FORD ESCAPE THAT HAS RECENTLY BEEN DIAGNOSED WITH A KNOWN RECALLED ISSUE WITH THE TORQUE SENSOR. ERROR CODE B2278. IT HAS CAUSED THE ELECTRIC POWER STEERING ASSIST TO TURN OFF. MY VEHICLE CURRENTLY HAS NO POWER STEERING DUE TO THIS ISSUE THAT HAS ALREADY BEEN RECALLED. MY VEHICLE FALLS UNDER THE MODEL AND YEAR THAT FORD RECALLED THE PART ON, HOWEVER THE FORD MOTOR COMPANY IS CLAIMING THEY HAVE NO RESPONSIBILITY IN THE REPAIR OR REPLACEMENT OF THE PART. LUCKILY I WAS AT A SLOW SPEED WHEN THE POWER STEERING WENT OUT AND DID NOT CAUSE AN ACCIDENT.

NHTSA ODI #11306952

147,550 miles · Nov 15, 2019
Power TrainSteeringSuspension

SUSPENSION AXLE TRANSMISSION FRONT END WHILE IN MOTION LOUD CLANK METAL SOUND. TOOK TO SHOP AND WAS TOLD DRIVE IT UNTIL IT DIES. TOO EXPENSIVE TO REPAIR ENTIREREPAIR OF FROM AXEL SUSPENSION AND TRANSMISSION. I STILL HAVE 15 MONTHS ON MY LOAN. NO EXCESSIVE DRIVING AND NO HARD USE.

NHTSA ODI #11280249

Official recalls

3

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

14V284000 · Steering:electric Power Assist System

May 29, 2014

Ford Motor Company (Ford) is recalling certain model year 2008-2011 Ford Escape and Mercury Mariner vehicles manufactured August 18, 2006, through September 11, 2010. The affected vehicles have a steering torque sensor that may not be able to properly detect driver steering input. As a result, the system could remove the Electric Power Steering (EPS) assist.

Consequence & remedy

Consequence: If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will update the software for the power steering control module (PSCM) and the instrument cluster module, free of charge. If a vehicle shows a history of a loss of the torque sensor signal or fault codes relating to the PSCM when the vehicle is brought in for the recall remedy, the affected components will be replaced, free of charge. The recall began on July 18, 2014. Owners may contact Ford customer service at 1-800-392-3673. Ford's number for this recall is 14S05.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

DP15001 · Loss Of Power Steering While Driving

Opened Apr 1, 2015 · Closed Jun 14, 2018

Status: closed (inferred from source dates) · Steering:electric Power Assist System

On May 27, 2014, amended June 2, 2014, Ford Motor Company (Ford) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist while driving in approximately 746,067 model year (MY) 2008 through 2011 Ford Escape vehicles equipped with electric power assisted steering (NHTSA 14V-284, Ford 14S05). Ford's DIR described the defect condition as a poor signal to noise ratio [SNR] in the torque sensor within the Electric Power Assisted Steering (EPAS) system [which] does not allow the PSCM to determine the driver's steering input. When the system detects this fault condition, it transitions the EPAS system to the fail-safe/manual steering mode.Ford's DIR indicates that loss of power steering assist while driving would require higher steering effort at lower vehicle speeds, which may result in an increased risk of a crash.Ford's remedy instructs dealers to check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTCs) to determine the proper repair procedure. If no DTCs are present, dealers are to update the PSCM and instrument cluster module software. The updated PSCM software changes the torque sensor fault strategy so that the SNR condition does not result in a loss of power steering assist while driving.In addition, audible and visual warnings are provided for torque sensor faults.If DTCs indicating faults in the torque sensor, PSCM or Power Steering Motor (motor) are present in the initial recall inspection, the dealer performs the following repairs: 1) replaces the torque sensor for torque sensor faults (DTC B2278); or 2) replaces the steering column for faults related to the PSCM (DTC B1342) or motor (DTC B2277).Continued in attachment pages

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

PE08060 · Tire Valve Cracking

Opened Oct 14, 2008 · Closed Apr 9, 2009

Status: closed (inferred from source dates) · Tires:valve

ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO

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