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2006 Ford Escape

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2006 Ford Escape do not stand out strongly from the model-year median of 996.

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When problems were reported

Mileage at the reported incident

405 reports with mileage · 59 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Vehicle Speed Control. Review the 99 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 80 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Suspension. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports9 fire reports18 injury reports

Service Brakes, Hydraulic complaints

20 reports
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95,000 miles · Jul 10, 2020
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING AT AN UNDISCLOSED SPEED, THE BRAKE PEDAL WAS DEPRESSED BUT WAS FIRM. THE SERVICE BRAKE SYSTEM WARNING LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO RON DUPRATT FORD LOCATED AT 1320 NORTH FIRST ST, DIXON, CA 95620, TO BE DIAGNOSED. THE CONTACT WAS IN…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING AT AN UNDISCLOSED SPEED, THE BRAKE PEDAL WAS DEPRESSED BUT WAS FIRM. THE SERVICE BRAKE SYSTEM WARNING LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO RON DUPRATT FORD LOCATED AT 1320 NORTH FIRST ST, DIXON, CA 95620, TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE BRAKE HYDRAULIC CONTROL UNIT WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 95,000.

NHTSA ODI #11338663

119,250 miles · Mar 16, 2014
Service Brakes, Hydraulic

BRAKE FAILURE. IN ONE SHORT DISTANCE, BOTH FRONT FLEXIBLE HOSES CARRYING BRAKE FLUID RUPTURED TOTALLY LOSING BRAKE RESPONSE. CAR WAS BROUGHT UNDER CONTROL BY OTHER MEANS. WE COULD HAVE BEEN KILLED IN A VARIED CIRCUMSTANCE. IT WAS NECESSARY TO HAVE THE CAR TOWED FOR REPAIRS.

NHTSA ODI #10573512

Mileage unknown · Dec 4, 2011
Parking BrakePower TrainService Brakes, Hydraulic

MY VEHICLE'S EMERGENCY BRAKE HAS NEVER PREVENTED MY VEHICLE FROM MOVING FORWARD UNDER POWER. IT DOESN'T HOLD ON A HILL. IF YOU TAKE YOUR FOOT OFF THE BRAKE PEDAL AFTER APPLYING THE EMERGENCY BRAKE, THE VEHICLE WILL LURCH FORWARD MAKING A GRATING SOUND. HAVING THE VEHICLE IN PARK POSITION ON THE GEAR SHIFT IS WHAT HOLDS THE VEHI…

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MY VEHICLE'S EMERGENCY BRAKE HAS NEVER PREVENTED MY VEHICLE FROM MOVING FORWARD UNDER POWER. IT DOESN'T HOLD ON A HILL. IF YOU TAKE YOUR FOOT OFF THE BRAKE PEDAL AFTER APPLYING THE EMERGENCY BRAKE, THE VEHICLE WILL LURCH FORWARD MAKING A GRATING SOUND. HAVING THE VEHICLE IN PARK POSITION ON THE GEAR SHIFT IS WHAT HOLDS THE VEHICLE ON A HILL. I HAVE HAD BRAKES CHECKED AT THE DEALER A NUMBER OF TIMES AND THEY TELL ME THAT THIS THE NATURE OF THE BEAST. I RECENTLY HAD MY DIFFERENTIAL REPLACED TO REMOVE A HOWLING SOUND IN THE REAR OF MY VEHICLE AFTER HAVING THE PARKING BRAKE ADJUSTED.(COST 3000 DOLLARS) SOUND HAS DIMINISHED BUT NOT DISAPPEARED ALTOGETHER. NOW I WONDER IF THE DIFFERENTIAL NEEDED REPLACEMENT. ALSO WHEN THE DEALER DID THIS REPAIR, THEY TOLD ME THAT I HAD MY RIGHT REAR EMERGENCY BRAKE PAD MISSING AND THAT THEY COULD REPLACE IT FOR AN ADDITIONAL $300. I HAVE NOT REPLACED IT YET. *TR

NHTSA ODI #10438508

45,000 miles · Nov 21, 2011
Service Brakes, HydraulicVisibility

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE REAR WINDSHIELD DETACHED FROM THE VEHICLE. THE VEHICLE WAS STOPPED AND THE CONTACT NOTICED THAT THE HINGES FOR THE WINDSHIELD WERE BROKEN. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED. THE CONTACT REPAIRED THE VEHICLE HIMSELF. T…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE REAR WINDSHIELD DETACHED FROM THE VEHICLE. THE VEHICLE WAS STOPPED AND THE CONTACT NOTICED THAT THE HINGES FOR THE WINDSHIELD WERE BROKEN. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED. THE CONTACT REPAIRED THE VEHICLE HIMSELF. THE CONTACT ALSO STATED THAT WHILE DRIVING 40 MPH IN SNOWY CONDITIONS, HE APPLIED TO BRAKES AND THE ANTI LOCK BRAKE WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 45,000.

NHTSA ODI #10436537

53,900 miles · Jul 12, 2011
Power TrainService Brakes, Hydraulic

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING AT SPEEDS GREATER THAN 5 MPH, THERE WAS A LOUD GRINDING NOISE FROM THE VEHICLE. THE ABS AND 4-WHEEL DRIVE WARNING LIGHTS WERE ILLUMINATED ON THE INSTRUMENTAL PANEL. THE DEALER WAS CONTACTED AND THEY ADVISED HIM THAT THE FAILURE WAS COMMON IN THAT PART…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING AT SPEEDS GREATER THAN 5 MPH, THERE WAS A LOUD GRINDING NOISE FROM THE VEHICLE. THE ABS AND 4-WHEEL DRIVE WARNING LIGHTS WERE ILLUMINATED ON THE INSTRUMENTAL PANEL. THE DEALER WAS CONTACTED AND THEY ADVISED HIM THAT THE FAILURE WAS COMMON IN THAT PARTICULAR YEAR, MAKE AND MODEL VEHICLE. THE FAILURE AND CURRENT MILEAGE WAS APPROXIMATELY 53,900.

NHTSA ODI #10411969

45,000 miles · Jul 6, 2011
Electronic Stability Control (esc)Service Brakes, Hydraulic

THE ABS RING (TONE RING ACCORDING TO FORD) ON THE FRONT RIGHT AXLE FRACTURED DURING DRIVING. THIS SENT A FALSE SIGNAL TO THE PROCESSOR AND APPLIED THE ABS WHILE THE VEHICLE WAS TRAVELLING AT HIGHWAY SPEEDS. THIS EXTENDED THE BRAKING DISTANCE TO AN UNSAFE AND UNPREDICTABLE LENGTH ON DRY PAVEMENT. TWO MONTHS AFTER THE FIRST INCIDE…

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THE ABS RING (TONE RING ACCORDING TO FORD) ON THE FRONT RIGHT AXLE FRACTURED DURING DRIVING. THIS SENT A FALSE SIGNAL TO THE PROCESSOR AND APPLIED THE ABS WHILE THE VEHICLE WAS TRAVELLING AT HIGHWAY SPEEDS. THIS EXTENDED THE BRAKING DISTANCE TO AN UNSAFE AND UNPREDICTABLE LENGTH ON DRY PAVEMENT. TWO MONTHS AFTER THE FIRST INCIDENT AND REPLACEMENT OF THE FRONT RIGHT RING THE FRONT LEFT RING BROKE AGAIN SETTING OFF THE ABS AT AN UNPREDICTABLE TIME.

NHTSA ODI #10411303

46,200 miles · Jun 15, 2011
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2006 FORD ESCAPE. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 5 MPH, THE BRAKE PEDAL BEGAN TO PULSATE EXCESSIVELY WHEN PRESSURE WAS APPLIED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING. THE ABS SENDING UNIT WAS REPLACED; HOWEVER THE FAILURE CONTINUED TO OCCUR AFTER THE VEHICLE WAS R…

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TL*THE CONTACT OWNS A 2006 FORD ESCAPE. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 5 MPH, THE BRAKE PEDAL BEGAN TO PULSATE EXCESSIVELY WHEN PRESSURE WAS APPLIED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING. THE ABS SENDING UNIT WAS REPLACED; HOWEVER THE FAILURE CONTINUED TO OCCUR AFTER THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 46,200. UPDATED 07/08/11 *BF UPDATED 3/16/12 *CN

NHTSA ODI #10406999

95,000 miles · Mar 10, 2011
Service Brakes, Hydraulic

2006 FORD ESCAPE XLT, C/O LEFT FRONT ABS (ANTI LOCK BRAKING SYSTEM) TONE RING FAILURE... AT 94,782 MILES ON MY ODO MY LEFT FRONT ABS TONE RING BROKE COMPLETELY IN-HALF CAUSING A ABS SENSOR FAILURE AND THE BRAKES BECAME TEMPORARILY SEMI-UNRESPONSIVE FOR A FEW SECONDS ( 3-5 SECONDS ) WHEN I PRESSED ON THE BRAKES TO STOP THE CAR. B…

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2006 FORD ESCAPE XLT, C/O LEFT FRONT ABS (ANTI LOCK BRAKING SYSTEM) TONE RING FAILURE... AT 94,782 MILES ON MY ODO MY LEFT FRONT ABS TONE RING BROKE COMPLETELY IN-HALF CAUSING A ABS SENSOR FAILURE AND THE BRAKES BECAME TEMPORARILY SEMI-UNRESPONSIVE FOR A FEW SECONDS ( 3-5 SECONDS ) WHEN I PRESSED ON THE BRAKES TO STOP THE CAR. BRAKING WAS GREATLY REDUCED AS IF THE CAR THOUGHT I WAS SLIDING ON ICE OR SNOW. AFTER THE SYSTEM DETECTED FAILURE ( 3-5 SECONDS) THE ABS LIGHT CAME ON IN MY DASHBOARD AND THE ABS SYSTEM SEEMED TO BE DEACTIVATED BY THE CAR. WHEN I GOT HOME AND TOOK THE LEFT FRONT WHEEL OFF AND INSPECTED MY BRAKES AND ABS SENSOR, I NOTICED THE LEFT FRONT ABS TONE RING WAS COMPLETELY RUSTED, FREE SPINNING LOOSELY AROUND THE AXLE AND WAS BROKEN COMPLETELY ON ONE END. I WENT ONTO GOOGLE AND RESEARCHED THIS PROBLEM AND FOUND THAT MANY OTHER PEOPLE HAVE ENCOUNTERED THE SAME PROBLEMS ON THEIR FORD ESCAPES. I WOULD LIKE THIS TO BE INVESTIGATED AS I THINK THAT PERHAPS THE ABS TONE RINGS FORD USED ARE FAULTY AND COULD POSE A DANGER TO MOTORIST BY CAUSING SIGNIFICANT LOSS OF BRAKING ABILITY OVER A FEW SECONDS AS DIRECT RESULT OF THE ABS TONE RING FAILURE. THE ABS TONE RING IS REPLACEABLE BY FORD OR YOU CAN BUY THE PART AT A PARTS STORE. REPAIR DOES INVOLVE REMOVING PART OF THE AXLE, SO IT IS BEST DONE BY A MECHANIC OR TRAINED PROFESSIONAL. *TR

NHTSA ODI #10389793

55,000 miles · Feb 17, 2011
Service Brakes, Hydraulic

I WAS DRIVING HOME FROM WORK, GOING ABOUT 35 MPH WHEN I FELT MY CAR START TO SLID LIKE IT WAS ON ICE EVEN THOUGH THE PAVEMENT WAS DRY. MY ABS LIGHT AND MY SERVICE 4WD LIGHT CAME ON. I HAD A VERY HARD TIME GETTING HOME BECAUSE THE BRAKES WERE FAILING. I CAME HOME GOOGLED IT AND REALIZED THAT IT WAS MY TONE RING AND THAT IT WAS A …

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I WAS DRIVING HOME FROM WORK, GOING ABOUT 35 MPH WHEN I FELT MY CAR START TO SLID LIKE IT WAS ON ICE EVEN THOUGH THE PAVEMENT WAS DRY. MY ABS LIGHT AND MY SERVICE 4WD LIGHT CAME ON. I HAD A VERY HARD TIME GETTING HOME BECAUSE THE BRAKES WERE FAILING. I CAME HOME GOOGLED IT AND REALIZED THAT IT WAS MY TONE RING AND THAT IT WAS A COMMON PROBLEM. SURE ENOUGH NEXT DAY TOOK IT TO A FORD DEALERSHIP AND THAT'S WHAT IT WAS. THE PROBLEM DATES BACK TO 2000 FORD ESCAPES AND AS RECENT AS 2010 FORD ESCAPES. THE MECHANIC AT THE DEALERSHIP ADVISED ME THAT THE RING COULD SNAP JUST FROM TURNING A CORNER. I DON'T KNOW WHY FORD ISN'T BEING REQUIRED TO FIX THIS ISSUE. WHY ARE THE BEING ALLOWED TO PUT THIS SAME PRODUCT IN THE VEHICLE YEAR AFTER YEAR KNOWING ITS INFERIOR. WHEN THE RING BREAKS IT MAKES IT VERY HARD TO STOP THE CAR WHICH IS A HUGE SAFETY HAZARD.

NHTSA ODI #10383839

70,683 miles · Sep 28, 2010
Service Brakes, Hydraulic

TL* THE CONTACT OWNS A 2006 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 50 MPH, THE ABS LIGHT AND FOUR WHEEL DRIVE LIGHT SUDDENLY ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE AND PARKED. UPON RESTARTING THE VEHICLE, THE CONTACT NOTICED THAT NONE OF THE LIGHTS WERE ILLUMINATED; HOWEVER, AFTE…

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TL* THE CONTACT OWNS A 2006 FORD ESCAPE. WHILE DRIVING APPROXIMATELY 50 MPH, THE ABS LIGHT AND FOUR WHEEL DRIVE LIGHT SUDDENLY ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE AND PARKED. UPON RESTARTING THE VEHICLE, THE CONTACT NOTICED THAT NONE OF THE LIGHTS WERE ILLUMINATED; HOWEVER, AFTER DRIVING APPROXIMATELY 4 MILES, THE LIGHTS ILLUMINATED AGAIN. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE FAILURE CONTINUED TO OCCUR. THE FAILURE MILEAGE WAS 70,683 AND THE CURRENT MILEAGE WAS 70,890.

NHTSA ODI #10358017

Official recalls

3

15V606000 · Power Train:automatic Transmission:gear Position Indication (prndl); Power Train:automatic Transmission:lever And Linkage:floor Shift

Sep 29, 2015

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence & remedy

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Additional source detail variants (2)

Power Train:automatic Transmission:lever And Linkage:floor Shift

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

Power Train:automatic Transmission:gear Position Indication (prndl)

Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.

Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.

Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.

14V526000 · Hybrid Propulsion System

Sep 3, 2014

Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.

Consequence & remedy

Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.

Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.

05V520000 · Visibility:windshield Wiper/washer:motor

Nov 9, 2005

ON CERTAIN TRUCKS, PASSENGER CARS AND SPORT UTILITY VEHICLES, THE WINDSHIELD WIPER MOTOR MAY HAVE BEEN PRODUCED WITHOUT GREASE BEING APPLIED TO THE OUTPUT SHAFT GEAR.

Consequence & remedy

Consequence: AFTER A PERIOD OF CONTINUOUS USE ON THE HIGH SPEED SETTING, LACK OF GREASE ON THE OUTPUT SHAFT GEAR MAY CAUSE THE GEAR TO DISTORT OR FRACTURE DURING OPERATION RESULTING IN A LOSS OF WIPER FUNCTION. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

Remedy: DEALERS WILL INSPECT THE WIPER MOTOR FOR THE PRESENCE OF GREASE AND GREASE THE WIPER MOTOR GEARS IF NECESSARY. THE RECALL BEGAN ON NOVEMBER 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673 OR LINCOLN/MERCURY AT 1-800-521-4140.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.

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