I WAS DRIVING MY 2005 FORD ESCAPE AND STARTED HEARING A LOUD BANGING NOISE FROM THE REAR PASSENGER SIDE OF THE CAR. AFTER I FOUND OUT WHAT THE PROBLEM WAS A FEW DAYS LATER I HAVEN'T DROVE IT SINCE. THE REAR PASSENGER SIDE FENDER WELL/ WHEEL WELL WAS COMPLETELY RUSTED AWAY, THE SHOCK MOUNT WAS NOT EVEN CONNECTED TO THE WHEEL WELL…
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
NHTSA ODI #10568919
111,000 miles · Mar 4, 2014
Suspension
WHILE DRIVING AT MODERATE SPEED ON RESIDENTIAL ROADWAY, A LOUD RATTLING SOUND WAS HEARD COMING FROM THE REAR PASSENGER WHEEL WELL AND REAR TRUNK AREA. AFTER CLOSER INSPECTION OF THE WHEEL WELL IT WAS OBSERVED THAT THE PORTION OF THE VEHICLE WHERE THE REAR PASSENGER SHOCK ABSORBER WAS MOUNTED TO THE VEHICLE HAD COMPLETELY RUSTED…
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WHILE DRIVING AT MODERATE SPEED ON RESIDENTIAL ROADWAY, A LOUD RATTLING SOUND WAS HEARD COMING FROM THE REAR PASSENGER WHEEL WELL AND REAR TRUNK AREA. AFTER CLOSER INSPECTION OF THE WHEEL WELL IT WAS OBSERVED THAT THE PORTION OF THE VEHICLE WHERE THE REAR PASSENGER SHOCK ABSORBER WAS MOUNTED TO THE VEHICLE HAD COMPLETELY RUSTED THROUGH. RATHER THAN BEEN DESIGNED TO MOUNT TO THE FRAME OF THE VEHICLE IT APPEARS THAT IT WAS DESIGNED TO ATTACH TO THE SHEET METAL WHEEL WELL. DUE TO THE COMPLETE RUST-THROUGH OF THE WHEEL WELL THE REAR PASSENGER UPPER SHOCK MOUNT HAD BECOME COMPLETELY DETACHED FROM THE VEHICLE AND ANYTIME THE VEHICLE WENT OVER THE SMALLEST BUMP OR CRACK IN THE ROAD, A LOUD BANGING WOULD OCCUR AS THE UNATTACHED SHOCK WOULD IMPACT AGAINST THE VEHICLE WHEEL WELL.
NHTSA ODI #10567338
195,000 miles · Mar 2, 2014
StructureSuspension
I HAVE A 2005 FORD ESCAPE THAT GOT A SEVERE SHOCK DAMAGE TO THE RIGHT REAR WHEEL WELL. THERE IS SO MUCH DAMAGE FROM THE RUST, INSIDE THE INSULATION, THAT THE SHOCKS ARE NO LONGER ATTACHED TO THE FRAME AND CONTINUALLY RAM INTO THE INTERIOR PANELS. I PURCHASED THIS CAR NEW IN 2005. ALL OTHER WHEEL WELLS ARE IN GREAT CONDITION AS …
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I HAVE A 2005 FORD ESCAPE THAT GOT A SEVERE SHOCK DAMAGE TO THE RIGHT REAR WHEEL WELL. THERE IS SO MUCH DAMAGE FROM THE RUST, INSIDE THE INSULATION, THAT THE SHOCKS ARE NO LONGER ATTACHED TO THE FRAME AND CONTINUALLY RAM INTO THE INTERIOR PANELS. I PURCHASED THIS CAR NEW IN 2005. ALL OTHER WHEEL WELLS ARE IN GREAT CONDITION AS WELL AS THE CAR. THIS IS A CLEAR MANUFACTURER PROBLEM. THIS IS A MAJOR SAFETY ISSUE. IF THE SHOCK WOULD HAVE CAME OFF WHILE I WAS DRIVING AT 60MPH AND HIT THE ROAD OR SOMETHING UNDER THE VEHICLE IT COULD HAVE CAUSED A MAJOR ACCIDENT AND PEOPLE COULD HAVE BEEN INJURED. THERE SHOULD BE A RECALL ISSUED FOR IT. *TR
NHTSA ODI #10566688
140,000 miles · Feb 28, 2014
StructureSuspension
TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, A SUDDEN BANGING NOISE WAS HEARD FROM THE REAR OF THE VEHICLE. THE CONTACT DISCOVERED THAT THE REAR PASSENGER'S SIDE WHEEL HOUSING PANEL WAS RUSTED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS CONFIRMED THAT THE REAR…
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TL* THE CONTACT OWNS A 2005 FORD ESCAPE. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, A SUDDEN BANGING NOISE WAS HEARD FROM THE REAR OF THE VEHICLE. THE CONTACT DISCOVERED THAT THE REAR PASSENGER'S SIDE WHEEL HOUSING PANEL WAS RUSTED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS CONFIRMED THAT THE REAR WHEEL HOUSING PANEL WAS PERFORATED DUE TO RUST AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 140,000.
NHTSA ODI #10566503
104,000 miles · Feb 26, 2014
StructureSuspensionWheels
I HAVE AN 05 ESCAPE THAT HAS SEVERE RUST DAMAGE TO THE RIGHT REAR WHEEL WELL. THERE IS SO MUCH DAMAGE FROM THE RUST THAT THE SHOCKS ARE NO LONGER ATTACHED AND CONTINUALLY RAM INTO THE INTERIOR PANELS. ALL OTHER WHEEL WELLS ARE IN GREAT CONDITION. FROM WHAT I HAVE READ THIS IS AN EXTREMELY COMMON PROBLEM (SO MUCH SO THAT THERE …
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I HAVE AN 05 ESCAPE THAT HAS SEVERE RUST DAMAGE TO THE RIGHT REAR WHEEL WELL. THERE IS SO MUCH DAMAGE FROM THE RUST THAT THE SHOCKS ARE NO LONGER ATTACHED AND CONTINUALLY RAM INTO THE INTERIOR PANELS. ALL OTHER WHEEL WELLS ARE IN GREAT CONDITION. FROM WHAT I HAVE READ THIS IS AN EXTREMELY COMMON PROBLEM (SO MUCH SO THAT THERE IS A FACEBOOK GROUP AND A MESSAGE BOARD ON FORD FORUMS) THE MODELS EFFECTED FORD MODELS 2004-2006. SERIOUS CONSIDERATION SHOULD BE PUT INTO RECALLING THEM. HTTP://WWW.FORDFORUMS.COM/F59/2005-ESCAPE-SHOCK-MOUNT-RUSTED-OUT-177762/ HTTPS://WWW.FACEBOOK.COM/PAGES/2005-FORD-ESCAPE-2004-2006/397923900236108. *TR
NHTSA ODI #10566101
82,054 miles · Feb 25, 2014
StructureSuspensionWheels
ON 2/20/14 I WAS TRAVELING 65 MPH ON STATE ROUTE 219 IN BOSTON, NY, WHEN A LOUD BANGING NOISE SUDDENLY BEGAN TO OCCUR IN THE REAR OF MY VEHICLE. THIS NOISE SCARED ME AND FORCED ME TO PULL OVER ON THE SHOULDER OF THE EXPRESSWAY TO INSPECT THE REAR AREA OF MY VEHICLE (WHILE TRAFFIC CONTINUED AT 65 MPH). I COULD NOT SEE ANYTHING …
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ON 2/20/14 I WAS TRAVELING 65 MPH ON STATE ROUTE 219 IN BOSTON, NY, WHEN A LOUD BANGING NOISE SUDDENLY BEGAN TO OCCUR IN THE REAR OF MY VEHICLE. THIS NOISE SCARED ME AND FORCED ME TO PULL OVER ON THE SHOULDER OF THE EXPRESSWAY TO INSPECT THE REAR AREA OF MY VEHICLE (WHILE TRAFFIC CONTINUED AT 65 MPH). I COULD NOT SEE ANYTHING AT THAT TIME SO I SLOWLY AND CAUTIOUSLY DROVE MY VEHICLE HOME. UPON FURTHER INSPECTION, MY HUSBAND FOUND THAT THE RIGHT REAR(PASSENGER) SIDE REAR SHOCK HAD BECOME TOTALLY DETACHED FROM THE COMPLETELY RUSTED OUT INNER WHEEL WELL AND WAS PROTRUDING INTO THE INSIDE OF MY VEHICLE. EXCESSIVE RUST COULD BE SEEN ALONG WITH SEVERAL HOLES THAT HAD ONCE BEEN PART OF THE WHEEL WELL. MY VEHICLE IS UNABLE TO BE DRIVEN AND IS TOO COSTLY TO FIX. AFTER DOING SOME RESEARCH, I FOUND THAT I AM NOT THE ONLY OWNER OF 2005 FORD ESCAPE WITH THIS ISSUE. THIS NEEDS TO BE A RECALL! FORTUNATELY, THIS DEFECT DID NOT CAUSE A SERIOUS ACCIDENT BECAUSE THIS IS AN INTEGRAL COMPONENT OF MY VEHICLES SUSPENSION. THIS 'DEFECT' NEEDS TO BE RECTIFIED BEFORE SOMEONE DIES OR BECOMES SERIOUSLY INJURED. *TR
NHTSA ODI #10565868
92,000 miles · Feb 24, 2014
Suspension
ENTIRE WHEEL WELL RUSTED OUT AND DISINTEGRATED. SECTION IS GONE AND SHOCK CAME THROUGH THE INTERIOR. *TR
NHTSA ODI #10565672
123,000 miles · Feb 23, 2014
StructureSuspension
NOTICED A RATTLING SOUND ON THE RIGHT REAR OF THE VEHICLE. UPON INSPECTION, FOUND MOST OF THE REAR WHEEL WELL WHERE THE SHOCK ABSORBER MOUNTS TO BE RUSTED, AND PARTS OF THE METAL ACTUALLY GONE. THE TOP OF THE RIGHT REAR SHOCK IS BASICALLY NOT ATTACHED TO ANY STRUCTURE, AS THE METAL AROUND THE MOUNT HAS COMPLETED RUSTED. COULD…
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NOTICED A RATTLING SOUND ON THE RIGHT REAR OF THE VEHICLE. UPON INSPECTION, FOUND MOST OF THE REAR WHEEL WELL WHERE THE SHOCK ABSORBER MOUNTS TO BE RUSTED, AND PARTS OF THE METAL ACTUALLY GONE. THE TOP OF THE RIGHT REAR SHOCK IS BASICALLY NOT ATTACHED TO ANY STRUCTURE, AS THE METAL AROUND THE MOUNT HAS COMPLETED RUSTED. COULD SEE THE BACKSIDE OF THE VEHICLE INTERIOR WHERE THE METAL HAS RUSTED AWAY. *TR
NHTSA ODI #10565499
Mileage unknown · Feb 20, 2014
StructureSuspension
NOTICED A LOUD NOISE COMING FROM THE REAR OF THE VEHICLE WHILE TRAVELING ON A RURAL ROAD ABOUT 50 MPH. WHEN ARRIVED AT DESTINATION, NOTICED SEVERE RUST IN WHEEL WELL NEAR SHOCK MOUNT AND THROUGH TO STORAGE COMPARTMENT. ONLINE RESEARCH INDICATES THAT THIS PROBLEM IS COMMON AND THAT FORD IS AWARE OF THE PROBLEM BUT NOT DOING ANY…
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NOTICED A LOUD NOISE COMING FROM THE REAR OF THE VEHICLE WHILE TRAVELING ON A RURAL ROAD ABOUT 50 MPH. WHEN ARRIVED AT DESTINATION, NOTICED SEVERE RUST IN WHEEL WELL NEAR SHOCK MOUNT AND THROUGH TO STORAGE COMPARTMENT. ONLINE RESEARCH INDICATES THAT THIS PROBLEM IS COMMON AND THAT FORD IS AWARE OF THE PROBLEM BUT NOT DOING ANYTHING FOR OWNERS YET. *TR
NHTSA ODI #10565186
101,000 miles · Feb 14, 2014
Suspension
I WENT TO FORD FOR SERVICE, AND THEY FOUND THAT THE RIGHT REAR SHOCK TOWER WHERE MOUNTED TO WHEELHOUSE WAS ROTTED AWAY. ONLY RUSTED ON RIGHT SIDE. THIS IS A VERY DANGEROUS SITUATION AS IF THE PART LETS LOOSE, THE CAR BODY WILL SAG AND A CRASH WILL OCCUR. I HAVE TAKEN TO BODY SHOP AND THE COST IS ESTIMATED TO BE $1500 OR BETTE…
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I WENT TO FORD FOR SERVICE, AND THEY FOUND THAT THE RIGHT REAR SHOCK TOWER WHERE MOUNTED TO WHEELHOUSE WAS ROTTED AWAY. ONLY RUSTED ON RIGHT SIDE. THIS IS A VERY DANGEROUS SITUATION AS IF THE PART LETS LOOSE, THE CAR BODY WILL SAG AND A CRASH WILL OCCUR. I HAVE TAKEN TO BODY SHOP AND THE COST IS ESTIMATED TO BE $1500 OR BETTER. THERE ARE NO RE-CALLS ON THIS SAFETY ISSUE, AND CALLS TO FORD ARE ANSWERED "SORRY THERE IS NOTHING WE CAN DO". THEY SEEM TO NOT GIVE A CARE IF PEOPLE ARE INJURED AND MAIMED FROM THIS FLAW IN MANUFACTURE. THE BODY SHOP TOLD ME TODAY THAT THE WHEELHOUSE PART IS ON NATIONAL BACKORDER, AND THAT THERE ARE 500+ ORDERS WAITING FOR THESE PARTS. FORD NOTES THAT THEIR SUPPLIER IS WAITING FOR PARTS TO MANUFACTURE THESE REPLACEMENT PARTS. MY CAR IS SEVERE AND CAN'T BE OPERATED. I DO NOT KNOW WHAT TO DO NEXT. GUESS THE FIRST THING IS FINDING SOMEONE WHO CARES. I ALSO THINK THAT THIS SHOULD BE ADDRESSED BEFORE A SERIOUS CRASH OCCURS. I HAVE BEEN IN LAW ENFORCEMENT FOR 30+ YEARS AND WOULD LIKE TO DO SOMETHING QUICK TO SAVE LIVES AND INJURY. PLEASE ADVISE IF YOU CAN HELP. *TR
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence & remedy
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Additional source detail variants (2)
Power Train:automatic Transmission:lever And Linkage:floor Shift
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Power Train:automatic Transmission:gear Position Indication (prndl)
Ford Motor Company (Ford) is recalling certain model year 2001-2008 Ford Escape and Mercury Mariner vehicles manufactured March 31, 2001, to September 1, 2009. The affected vehicles are equipped with either a 2.3L or 3.0L engine and have had their CD4E transmission replaced with remanufactured one that was rebuilt between June 11, 2015 through July 15, 2015. These service repair part transmissions have a shift lever bolt that may not be properly tightened. As a result, the shift control lever could disengage from the transmission without warning.
Consequence: If the shift lever disengages from the transmission, a driver may be unable to shift gear positions and the indicated shift position may not represent the gear position the vehicle is in. Should a disengagement occur while the vehicle is being driven, when the driver goes to stop and park the vehicle, the gear selection indicator may show that the transmission is in the "PARK" position, but the vehicle transmission may not actually be in the "PARK" gear position. If the vehicle is not in the "PARK" position there is a risk the vehicle will roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy: Ford will notify owners, and dealers will inspect the transmissions and either tighten the manual shift lever bolt or replace the manual shift lever assembly. These repairs will be performed free of charge. The recall began on October 23, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S28.
Ford Motor Company (Ford) is recalling certain model year 2005-2008 Ford Escape hybrid electric vehicles manufactured October 13, 2003, to June 20, 2008, and 2006-2008 Mercury Mariner hybrid electric vehicles manufactured June 10, 2005, to June 20, 2008. The coolant pump for the hybrid system may fail resulting in the hybrid electronics overheating.
Consequence & remedy
Consequence: If the hybrid electronics system overheats, it may shut down the powertrain, resulting in a stall-like condition, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect and replace the original Motor Electronics Coolant (MEC) Pump with an improved brushless pump, free of charge. The recall is expected to begin on October 27, 2014. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 14S19.
CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITHOUT SIDE AIR CURTAINS OR MOONROOFS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, "OCCUPANT PROTECTION IN INTERIOR IMPACT." DURING TESTING, THE FREE MOTION HEAD FORM REGISTERED A MEASUREMENT ABOVE THE PERMITTED LIMIT AT THE LEFT HAND A-PILLAR TRIM AREA.
Consequence & remedy
Consequence: IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO OCCUPANTS MAY OCCUR.
Remedy: DEALERS WILL MAKE MODIFICATIONS TO THE ENERGY ABSORBING MATERIAL LOCATED ABOVE THE HEADLINER IN THE AFFECTED AREA FREE OF CHARGE. THE RECALL BEGAN ON MAY 19, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
CERTAIN 2004-2005 SPORT UTILITY VEHICLES AND CERTAIN 2001-2003 SPORT UTIITY VEHICLE HAVING REAR LIFTGATE COMPONENTS SERVICED WITH 2004 EQUIVALENT COMPONENTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 206, 'DOOR LOCKS AND DOOR RETENTION COMPONENTS.' THE REAR LIFTGATE LATCHING SYSTEM DOES NOT MEET THE INERTIA LOAD REQUIREMENT IN ONE DIRECTION.
Consequence & remedy
Consequence: IF THE LIFTGATE IS LEFT UNLOCKED, THERE IS THE POTENTIAL THAT IT MAY OPEN DURING A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR LIFTGATE LATCH RELEASE ROD, THE RELEASE ROD ATTACHMENT CLIP AND THE DOOR HANDLE RETURN SPRING. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
DP12006 · Electronic Throttle Body Malfunction
Opened Oct 2, 2012 · Closed Feb 21, 2013
Status: closed (inferred from source dates) · Engine
In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.
AQ10001 · Fleet Vehicle Recall Completion Audit
Opened Nov 18, 2010 · Closed Dec 28, 2015
Status: closed (inferred from source dates) · Unknown Or Other
On November 18, 2010, NHTSA's Recall Management Division (RMD) opened an audit query (AQ10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.RMD queried three (3) major motor vehicle manufacturers (Ford, Chrysler, and General Motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?Associated Documents link above.In December 2015, Congress enacted the Fixing America's Surface Transportation (FAST) Act.One section of the Act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the FAST Act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.
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