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2006 Ford Escape Hybrid

Owner reports · Recalls · Investigations

More warning signs than most Escape Hybrid years

Owner complaints for the 2006 Ford Escape Hybrid are substantially higher than the model-year median of 68.

About this comparison →

When problems were reported

Mileage at the reported incident

202 reports with mileage · 17 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Service Brakes. Review the 57 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 43 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 36 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports1 fire reports3 injury reports

What owners actually said

219 reports
83,700 miles · Jul 28, 2015
Service Brakes

CAR HAD BEEN PARKED AT AIRPORT PARKING LOT FOR A MONTH. WHEN RETRIEVING IT UPON RETURN BRAKES FAILED, ABS AND BRAKE SERVICE WARNING LIGHT CAME ON, AND PEDDLE WENT TO THE FLOOR. WE PARKED THE CAR IN THE LOT, RENTED A CAR TO GET HOME. NEXT MORNING WE ARRANGED AAA TO TOW VEHICLE. WHEN TOW OPERATOR CAME THE VEHICLE BRAKING SYS…

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CAR HAD BEEN PARKED AT AIRPORT PARKING LOT FOR A MONTH. WHEN RETRIEVING IT UPON RETURN BRAKES FAILED, ABS AND BRAKE SERVICE WARNING LIGHT CAME ON, AND PEDDLE WENT TO THE FLOOR. WE PARKED THE CAR IN THE LOT, RENTED A CAR TO GET HOME. NEXT MORNING WE ARRANGED AAA TO TOW VEHICLE. WHEN TOW OPERATOR CAME THE VEHICLE BRAKING SYSTEMS WAS PERFECTLY FINE. WE CHOSE TO PAY HIM AND DRIVE THE CAR HOME. TOOK VEHICLE TO DEALER AND EXPLAINED THE ISSUE. THEY NEVER ACKNOWLEDGED ANY UNDERSTANDING OF THIS PROBLEM. THEY REPLACED REAR BRAKE PADS AND ROTORS BECAUSE THERE WAS ALSO LOUD BRAKE NOISE. NOW ONE YEAR LATER, JULY 27 2015, [97000+ MILES] SLOWING FOR A RIGHT TURN ON A RURAL HIGHWAY AND THE BRAKE SYSTEM FAILED AGAIN. WITH NO WARNING THE PEDDLE WENT TO THE FLOOR. WITH A CONCERTED EFFORT I WAS ABLE TO SLOW THE VEHICLE AND MAKE THE TURN WITHOUT INCIDENT. THE ABS LIGHT AND SERVICE BRAKE WARNING LIGHTS WERE LIT. CONDITION PERSISTED AS WE CONTINUED A FEW MILES TO THE SHOPPING PLAZA. AFTER SHOPPING WE DECIDED TO RETURN DIRECTLY HOME, BUT WHEN CAR WAS STARTED THE FAULT HAD CLEARED AND THE BRAKES FUNCTIONED NORMALLY. WE HAVE JUST SPENT THE MORNING SEARCHING INTERNET AND FIND THIS IS AN ISSUE FORD KNOWS ABOUT AND IS DENYING TO ACKNOWLEDGE. AND APPARENTLY IT IS VERY EXPENSIVE TO RESOLVE WITH THE NEED TO REPLACE THE HCU. WE NOW UNDERSTAND WHAT THE PROBLEM IS BUT ARE AMONG THE MANY WHO FEEL THIS IS CERTAINLY A SERIOUS ENOUGH SAFETY ISSUE FORD SHOULD PARTICIPATE IN ITS RESOLVE FOR OWNERS WITH DEFECTIVE BRAKE SYSTEMS. OUR EXPERIENCE SO FAR IS, THAT THOUGH THERE IS SOME ABILITY TO BRAKE IT IS NOT ANYWHERE EQUAL TO THE 'NORMAL' BRAKING CAPACITY AND THAT IS DANGEROUS. AND THE INTERMITTENT AND RANDOM OCCURRENCE IS TROUBLING TO SAY THE LEAST. WE WILL CONTACT THE DEALER TODAY TO GET THE REACTION TO OUR CONCERN.

NHTSA ODI #10744145

97,800 miles · Jul 22, 2015
SuspensionWheels

THE RIGHT REAR SHOCK AND BRACKET THAT ATTACHES IT TO THE CAR IS RUSTING AND HAS BROKEN OFF CAUSING A VERY DANGEROUS SITUATION. THIS OCCURRED WITHOUT WARNING AND PRESENTS AN EXTREMELY HAZARDOUS SITUATION.

NHTSA ODI #10735834

121,000 miles · Jun 29, 2015
Service Brakes

DRIVING APPROXIMATELY 35 MPH, SUDDENLY RECEIVED WARNING MESSAGE ABOUT THE BRAKES AND HEARD WARNING BEEPS. IMMEDIATELY I LOST ALL BRAKING ABILITY (BRAKE PEDAL FELT SOFT AND GIVE VERY LITTLE RESISTANCE) BUT STILL HAD ACCELERATION AND STEERING CONTROL OF THE VEHICLE. I NAVIGATED THE CAR TO A SIDE STREET AND WAS ABLE TO SLOW THE CAR…

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DRIVING APPROXIMATELY 35 MPH, SUDDENLY RECEIVED WARNING MESSAGE ABOUT THE BRAKES AND HEARD WARNING BEEPS. IMMEDIATELY I LOST ALL BRAKING ABILITY (BRAKE PEDAL FELT SOFT AND GIVE VERY LITTLE RESISTANCE) BUT STILL HAD ACCELERATION AND STEERING CONTROL OF THE VEHICLE. I NAVIGATED THE CAR TO A SIDE STREET AND WAS ABLE TO SLOW THE CAR DOWN TO AN EVENTUAL STOP ON THE SHOULDER USING THE EMERGENCY/PARKING BRAKE. I TURNED THE CAR OFF FOR APPROXIMATELY 5 MINUTES. TESTED THE PRESSURE ON THE BRAKE PEDAL AND IT SEEMED NORMAL. I THEN STARTED THE CAR UP AND MOVED A LITTLE BIT FORWARD AND DEPRESSED THE BRAKE PEDAL AND EVERYTHING WORKED FINE. NO WARNING MESSAGES OR SOUNDS. THE CAR OPERATED NORMALLY AS I DROVE IT BACK TO A SAFE SPOT. *TR

NHTSA ODI #10730991

85,000 miles · Jun 16, 2015
Service Brakes

BASICALLY, THIS IS HAPPENING AT LEAST 1 X / DAY. I AM TAKING BACK TO THE DEALERSHIP TOMORROW, BUT FORD REALLY NEEDS TO RECALL THIS VEHICLE AND GET THIS FIXED. I WAS DRIVING ON A REGULAR ROAD AND MY ABS BRAKE LIGHT AND SERVICE ENGINE LIGHT CAME ON WITH THE WARNING BELL. MY HYDRAULIC BRAKES FAILED AGAIN! I PUT MY FLASHERS ON, PULL…

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BASICALLY, THIS IS HAPPENING AT LEAST 1 X / DAY. I AM TAKING BACK TO THE DEALERSHIP TOMORROW, BUT FORD REALLY NEEDS TO RECALL THIS VEHICLE AND GET THIS FIXED. I WAS DRIVING ON A REGULAR ROAD AND MY ABS BRAKE LIGHT AND SERVICE ENGINE LIGHT CAME ON WITH THE WARNING BELL. MY HYDRAULIC BRAKES FAILED AGAIN! I PUT MY FLASHERS ON, PULLED TO THE SIDE OF THE ROAD, I DEPRESSED THE BRAKE ALL THE WAY THE FLOOR AND ROLLED TO A STOP WITH THROBBING EMERGENCY BRAKES STILL WORKING. THEN I TURN OFF MY VEHICLE AFTER PUTTING IT INTO PARK, TAKE OUT THE KEY, WAIT A FEW SECONDS, THEN START THE CAR AGAIN. IT WORKS AGAIN TEMPORARILY. NOW, I KNOW HOW TO DEAL WITH IT AND I PLAN FOR IT SINCE IT HAPPENS ALL THE TIME, BUT IF I AM EVER IN A SITUATION WHERE I CANNOT CONTROL MY ENVIRONMENT, I CANNOT GUARANTEE SOMEONE WILL NOT BE HARMED OR KILLED AS A RESULT OF THIS FAILURE IN MY VEHICLE. PLEASE! HELP US DO SOMETHING ABOUT THIS. THIS NEEDS TO BE FIXED!!!

NHTSA ODI #10725647

171,000 miles · Jun 8, 2015
Service Brakes

DRIVING DOWN THE ROAD I HAD A COMPLETE LOSS OF NORMAL AND EFFECTIVE BRAKING. THE ABS AND BRAKE SERVICE LIGHTS BOTH CAME ON IN THE DASH AND IN ORDER TO BRING THE VEHICLE TO A STOP IT, IT BECAME NECESSARY TO DEPRESS THE BRAKE PEDAL AS HARD AS POSSIBLE ALL THE WAY TO THE FLOOR. WHENEVER ATTEMPTING TO BRAKE THE VEHICLE WOULD LUNGE…

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DRIVING DOWN THE ROAD I HAD A COMPLETE LOSS OF NORMAL AND EFFECTIVE BRAKING. THE ABS AND BRAKE SERVICE LIGHTS BOTH CAME ON IN THE DASH AND IN ORDER TO BRING THE VEHICLE TO A STOP IT, IT BECAME NECESSARY TO DEPRESS THE BRAKE PEDAL AS HARD AS POSSIBLE ALL THE WAY TO THE FLOOR. WHENEVER ATTEMPTING TO BRAKE THE VEHICLE WOULD LUNGE TO THE RIGHT, CLEARLY INDICATING THAT (AT LEAST) THE FRONT BRAKE ON THE PASSENGER SIDE WAS COMPLETELY USELESS/INEFFECTIVE. NEEDLESS TO SAY, THIS WAS A VERY TRAUMATIC EXPERIENCE AS IT TOOK ALL OF MY SKILL AS A MOTORIST TO AVOID A COLLISION WITH THE VEHICLE IN FRONT OF ME AND TO PROTECT MY WIFE AND TWO CHILDREN WHO WERE ALSO WITH ME. AFTER GETTING ONLINE AND READING COUNTLESS FORUMS AND ARTICLES, I DISCOVERED THAT IT IS A DISTURBINGLY COMMON PROBLEM WITH FORD ESCAPE HYBRIDS TO LOSE EFFECTIVE BRAKING BY WAY OF A FAULTY HYDRAULIC CONTROL UNIT: A PART TO WHICH I LATER FOUND OUT COSTS AN APPROXIMATE $4,200 TO ACQUIRE. AFTER BRINGING THE VEHICLE TO A LOCAL FORD DEALER, I DISCOVERED THAT THIS WAS, IN FACT, THE EXACT PROBLEM WITH MY ESCAPE. THIS VEHICLE, APART FROM THE FAULTY HCU, IS IN INCREDIBLY GOOD SHAPE AND HAS NO OTHER MECHANICAL ISSUES. IT IS AN ABSOLUTE ATROCITY THAT FORD HAS NOT ISSUED A RECALL FOR THIS PART. IT HAS BEEN MADE VERY CLEAR THAT THEY HAVE NO INTENTION OF RECALLING THIS DANGEROUS UNIT UNTIL, INEVITABLY, FATALITIES OCCUR.

NHTSA ODI #10724073

125,000 miles · May 8, 2015
Electrical SystemEquipment Adaptive/mobilityService Brakes

WAS DRIVING TO WORK IN THE MORNING. HAD BEEN IN THE CAR APPROXIMATELY 10 MINUTES WHEN THE ABS, BRAKE, AND SERVICE BRAKES, INDICATORS CAME ON ALL AT ONCE. DEPRESSED BRAKE PEDAL ONLY TO DISCOVER THAT I DID IN FACT NOT HAVE ANY BRAKES. TURNED ON EMERGENCY FLASHERS AND BEGAN TO MERGE OVER INTO RIGHT HAND SHOULDER, REPEATEDLY STOMPI…

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WAS DRIVING TO WORK IN THE MORNING. HAD BEEN IN THE CAR APPROXIMATELY 10 MINUTES WHEN THE ABS, BRAKE, AND SERVICE BRAKES, INDICATORS CAME ON ALL AT ONCE. DEPRESSED BRAKE PEDAL ONLY TO DISCOVER THAT I DID IN FACT NOT HAVE ANY BRAKES. TURNED ON EMERGENCY FLASHERS AND BEGAN TO MERGE OVER INTO RIGHT HAND SHOULDER, REPEATEDLY STOMPING ON BRAKE PEDAL. WAS ABLE TO COME TO A STOP. THIS INCIDENT HAPPENED WHILE I WAS APPROACHING A VERY BUSY 3-WAY INTERSECTION, OFF OF A MAJOR HIGHWAY. TURNED CAR OFF AND BACK ON TO SEE IF THIS WAS A MALFUNCTION, BUT ALL THREE INDICATORS CAME ON AGAIN. HAD VEHICLE TOWED TO FORD DEALERSHIP. PAID $5280.03 IN PARTS AND LABOR TO HAVE FAULTY HYDRAULIC UNIT REPAIRED, AND HCU AND HYBRID SYSTEM BLEED. HAD NOT HAD ANY PROBLEMS WITH THIS VEHICLE IN THE PAST. VERY THANKFUL THAT THIS INCIDENT DID NOT CAUSE AN ACCIDENT OR INJURIES TO MYSELF OR OTHERS. ...UPDATED 04/11/17 *BF UPDATED 10/16/2017*CN

NHTSA ODI #10715266

82,000 miles · Apr 27, 2015
Service Brakes

I WAS DRIVING MY DAUGHTER TO SCHOOL AND MY BRAKE LIGHT AND WARNING SOUND CAME ON WHEN I TRIED TO BRAKE FOR A RED LIGHT. I HAD TO PUSH REALLY HARD TO GET THE CAR TO STOP AND WE WERE ALMOST HIT BY ONCOMING TRAFFIC. *TR

NHTSA ODI #10713054

148,000 miles · Apr 16, 2015
Air BagsCrashInjury

ON FEB 25, 2016, MY CAR WAS HIT BY A CAR AT MY REAR PART, AND THEN I HIT A CAR AT MY FRONT. MY FRONT AIRBAG CAME OUT FROM STEERING WHEEL AND AT THE SAME TIME MY RIGHT HAND WAS BURNED BY THE HOT GAS LEAKING FROM THE AIR BAG. MY INJURY IS IN A 2IN X 2IN SIZE. MY HAND GET RECOVERED AFTER ONE MONTH LEAVING A DARK SCAR. I BOUGHT T…

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ON FEB 25, 2016, MY CAR WAS HIT BY A CAR AT MY REAR PART, AND THEN I HIT A CAR AT MY FRONT. MY FRONT AIRBAG CAME OUT FROM STEERING WHEEL AND AT THE SAME TIME MY RIGHT HAND WAS BURNED BY THE HOT GAS LEAKING FROM THE AIR BAG. MY INJURY IS IN A 2IN X 2IN SIZE. MY HAND GET RECOVERED AFTER ONE MONTH LEAVING A DARK SCAR. I BOUGHT THIS CAR FROM A DEALER. I WAS TOLD THAT THIS CAR HAD A ACCIDENT IN 2006/2007, THE REAR PART WAS HIT AND REPAIRED, THE DEALER SHOWED ME THE CARFAX, BUT I DIDN'T KEEP A COPY. THE FRONT AIRBAG SHOULD BE THE ORIGINAL INSTALLATION. I DID EMAIL THE DETAILS TO FORD, BUT THE ANSWER FROM FORD WAS THAT THIS IS NOT THE MANUFACTURER'S PROBLEM, AND NO EXPLANATION AT ALL. AFTER GOOGLE SEARCHING THE POSSIBILITY OF AIR BAG LEAKING OF HOT GAS, AN EXACTLY SAME INJURY WAS REPORTED ON CHRYSLER: HTTP://ARTICLES.CHICAGOTRIBUNE.COM/1999-02-25/BUSINESS/9902250383_1_AIR-BAG-HAND-BURNS-CHRYSLER-VEHICLES. *TR

NHTSA ODI #10705996

Mileage unknown · Apr 6, 2015
Hybrid Propulsion System

2006 FORD ESCAPE HYBRID. CONSUMER WRITES IN REGARDS TO ENGINE MALFUNCTION WHILE DRIVING. *SMD THE CONSUMER STATED THE ENGINE LOST POWER AND EVENTUALLY WENT DEAD. AFTER WAITING A FEW MINUTES, HE WAS ABLE TO RE-START THE VEHICLE, BUT ONLY TRAVELED A FEW MINUTES, BEFORE IT WENT DEAD AGAIN. THE SERVICE CONSULTANT AT THE DEALER I…

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2006 FORD ESCAPE HYBRID. CONSUMER WRITES IN REGARDS TO ENGINE MALFUNCTION WHILE DRIVING. *SMD THE CONSUMER STATED THE ENGINE LOST POWER AND EVENTUALLY WENT DEAD. AFTER WAITING A FEW MINUTES, HE WAS ABLE TO RE-START THE VEHICLE, BUT ONLY TRAVELED A FEW MINUTES, BEFORE IT WENT DEAD AGAIN. THE SERVICE CONSULTANT AT THE DEALER INFORMED THE CONSUMER THE FAN ON THE HYBRID BATTERY HAD MALFUNCTIONED. LESS THAN THREE MONTHS LATER, THE CONSUMER EXPERIENCED THE SAME ISSUE, WHERE THE ENGINE STOPPED AT HIGHWAY SPEED AND THE ELECTRICAL SYSTEM SHUT DOWN. THE CONSUMER RETURNED TO THE DEALER AND WAS INFORMED ANOTHER PORTION OF THE HYBRID DRIVE SYSTEM HAD OVERHEATED. SEVEN MONTHS LATER, THE CONSUMER RECEIVED A RECALL LETTER DESCRIBING THE EXACT SYMPTOMS HE EXPERIENCED. WHEN HE RETURNED TO THE DEALER WITH THE RECALL NOTICE, THEY STATED ONE OF THE TWO REPAIRS WERE COVERED. HOWEVER, HE WOULD NEED TO FILE THE NECESSARY PAPERWORK TO RECEIVE A REFUND. THE CONSUMER REFERENCED RECALL # 14V526000. *JB

NHTSA ODI #10701577

83,000 miles · Apr 5, 2015
Service Brakes

WE WERE DRIVING THE CAR ON THE FREEWAY AND SUDDENLY THE ABS LIGHT COMES ON AND THE BRAKES DID NOT WORK. THEY WERE VERY HARD TO DEPRESS AND SLOWED THE CAR VERY SLOWLY. HAD THIS HAPPENED WHEN WE NEEDED TO STOP, THERE WOULD HAVE BEEN AN ACCIDENT, WITHOUT A DOUBT. THIS HAPPENED ABOUT 3 WEEKS AGO AND MY MECHANIC RESET THE COMPUTER…

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WE WERE DRIVING THE CAR ON THE FREEWAY AND SUDDENLY THE ABS LIGHT COMES ON AND THE BRAKES DID NOT WORK. THEY WERE VERY HARD TO DEPRESS AND SLOWED THE CAR VERY SLOWLY. HAD THIS HAPPENED WHEN WE NEEDED TO STOP, THERE WOULD HAVE BEEN AN ACCIDENT, WITHOUT A DOUBT. THIS HAPPENED ABOUT 3 WEEKS AGO AND MY MECHANIC RESET THE COMPUTER AND ALL WAS GOOD FOR ABOUT 2 WEEKS. THEN THE EXACT SAME THING HAPPENED AGAIN. MY MECHANIC, WHO I TRUST IMPECCABLY WAS BAFFLED BY THE WHOLE THING AND ASKED THAT WE SEND THE CAR TO A DEALERSHIP. I'VE NEVER SEEN THAT BEFORE. THE DEALER (FIRST DEALER) IS TELLING US WE NEED TO REPLACE THE MASTER CYLINDER, THEN MAYBE THE HYDRAULIC CONTROL UNIT, WHICH THANKFULLY, IS STILL UNDER WARRANTY IN CA BECAUSE IT'S A HYBRID PART. HOWEVER, IF IT IS THE HCU, WE STILL HAVE TO PAY FOR THE MASTER CYLINDER, EVEN THOUGH I SUSPECT IT'S THE HCU FROM WHAT I'VE READ ONLINE. I THEN CALLED THE DEALER WHO INSPECTED THE CAR WHEN WE INITIALLY BOUGHT IT (SECOND DEALER FROM HERE ON OUT). THE FIRST DEALER IS QUOTING US $2800 TO FIX THE MASTER, WHILE THE OTHER IS QUOTING AROUND $2000. THE SECOND ONE IS ALSO SAYING HE MIGHT BE ABLE TO DIAGNOSE THE HCU AND JUST CHANGE IT OUT WHERE DEALER 1 IS SAYING FORD SAYS IN ORDER TO CHANGE OUT THE HCU, THE MASTER HAS TO BE CHANGED FIRST. THE SECOND DEALER IS SAYING THIS SIMPLY ISN'T TRUE. WE JUST BOUGHT THE CAR FROM A PRIVATE SELLER AND FRANKLY, I'M SCARED TO DRIVE IT. I'M READING A LOT OF PROBLEMS WITH THIS PART OF THE CAR AND IT LOOKS TO ME LIKE FORD IS HAVING SOME SERIOUS, LIFE THREATENING ISSUES WITH THIS COMPONENT...AS WELL AS GIVING PEOPLE MASSIVE BILLS TO FIX THEIR CAR. THE ONLY THING THAT SHOULD COST $4000 ON A CAR SHOULD BE THE ENGINE. NOT THE BRAKE SYSTEM. THIS IS INSANITY. *TR

NHTSA ODI #10703750

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

DP22005 · Pedestrian Alert Sounds

Opened Jan 27, 2023 · Closed Aug 7, 2023

Status: closed (inferred from source dates) · Electrical System:propulsion System

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

DP12006 · Electronic Throttle Body Malfunction

Opened Oct 2, 2012 · Closed Feb 21, 2013

Status: closed (inferred from source dates) · Engine

In a letter dated August 30, 2012, The North Carolina Consumers Council (NCCC) petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged electronic throttle body failures resulting in engine stall or surge while driving in model year (MY) 2005 through 2012 Ford Escape vehicles. On October 2, 2012 the Office of Defects Investigation (ODI) opened a Defect Petition DP12-006 to evaluate whether to grant or deny the petition. The petition is hereby granted on certain model years. The NCCC letter cites two complaints of stall while driving in MY 2009 Ford Escape vehicles that were diagnosed as failed throttle bodies with diagnostic trouble codes (DTC) P2111, Throttle Body Stuck Open, and P2112, Throttle Body Stuck Closed. The petitioner indicates that the owners of both vehicles reported experiencing repeated incidents of stalling and engine surging. According to Ford, Escape non-hybrid vehicles are equipped with Electronic Throttle Body (ETB) assemblies beginning with MY 2009. Vehicles manufactured between June 22, 2009 and October 15, 2009 may contain contaminated printed circuit boards (PCB) with plating variations. Plating variations could lead to a lack of continuity in the throttle position sensor circuit where P2111 and/or other DTCs would be generated and stored. Ford and its electronic throttle body supplier, Delphi, modified the PCB manufacturing process and issued a technical service bulletin (TSB) 09-23-5. Vehicles produced after October 15, 2009 incorporated ETBs manufactured with a PCB process that resolved this condition. ODI's analysis identified a total of 123 unique reports indicating allegations of reduced motive power or vehicle stall. Depending on the condition of throttle control system malfunction, a driver may experience varying levels of reduced engine performance associated with three limp home modes. In two limp modes, reduced engine performance may maintain vehicle speeds above 20mph while the third is a limited limp home mode with engine speeds limited to approximately 900 RPM. Allegations of stall appear to be related to the limited limp home mode. Vehicles are not likely to unexpectedly stall as a result of this condition, but drivers may characterize the reduced functionality as a stall, even though their vehicle may still has motive capability. Allegations of vehicle surge appear to be related to limp home mode operation. Complaints alleging surge are most likely related to engine RPM fluctuations at low vehicle speeds or idle as the control system engages to prevent engine stall. In limited limp mode, rough-idle conditions may exist while the control system attempts to modulate engine RPMs once the vehicle reaches a reduced speed to maintain approximately 900 RPM. Separately, ODI received 59 complaints alleging incidents of engine stall while driving in model year (MY) 2010-2011 Ford Fusion vehicles. Approximately 60 percent (36) of the incidents occurred at speeds of 40 miles per hour or more. Eighty percent of complaints (47) were received beginning March 2012 and 14 complaints reported that the throttle body was replaced or DTCs associated with limp home modes. Additionally, Ford issued TSB 10-21-6 addressing DTCs associated with idle speed drops and limited limp home mode. The petition is granted on certain model years.Preliminary Evaluation PE13-003 has been opened to assess the scope, frequency and potential safety consequences associated with the alleged defect.See full copy of the closing resume for this defect petition for list of the VOQs associated with the defect petition analysis.