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1995 Ford Aerostar

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1995 Ford Aerostar do not stand out strongly from the model-year median of 135.5.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 10 of 157 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 37 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

16 crash reports18 fire reports12 injury reports

Fuel System, Gasoline complaints

7 reports
Clear category filter
Mileage unknown · Aug 21, 2002
Fuel System, Gasoline

PLASTIC FUEL TANK IS CRACKING AT THE TOP WHICH IS CAUSING A MASSIVE FUEL LEAK, AND POSSIBLE HAZARD. FUEL TANK MUST BE KEPT AT HALF LEVEL, BUT IT DOES NOT STOP FUMES FROM ENTERING COMPARTMENT. *AK *YH

NHTSA ODI #8016902

Mileage unknown · Apr 11, 2002
Electrical SystemFuel System, Gasoline

AN ELECTRICAL SHORT IN FUEL PUMP. VEHICLE WAS EXPERIENCING A LOSS OF POWER AND FUEL GAUGE BECOMES ERRATIC. DEALER CONTACTED. *AK ALL THE GAUGES QUIT WORKING AND THE ENGINE STALLS WHILE DRIVING DUE TO MAIN DASH WIRING HARNESS OVERHEATED AND BURNT. *YH

NHTSA ODI #8007423

Mileage unknown · Aug 7, 2001
Fuel System, Gasoline

WHILE DRIVING 30 MPH, VEHICLE SPUTTERED A FEW TIMES, THEN STALLED. WOULD NOT START AGAIN. TOWED TO DEALER. DEALER COULD NOT FIND CAUSE. WANTED TO REPLACE FUEL INJECTION SYSTEM. CONSUMER THEN REPAIRED VEHICLE HIMSELF, FUEL PRESSURE REGULATOR HAD FAILED AND FLOODED ENGINE COMPARTMENT WITH FUEL. *AK *JB

NHTSA ODI #893615

Mileage unknown · Aug 4, 1998
Fuel System, Gasoline

THERE IS A VERY STRONG SMELL OF GASOLINE FUMES IN THE VAN. ABOUT 2 YEARS AGO, THE FUEL LINE SYSTEM WAS REPLACED BY THE DEALERSHIP UNDER WARRANTY. DEALER IS AWARE OF THE CURRENT SITUATION, AND STATED TO CONSUMER THAT FUEL LINE COULD NOT BE REPLACED FREE OF CHARGE. *AK

NHTSA ODI #826254

Mileage unknown · Jun 22, 1998
Fuel System, Gasoline

WHEN FILLING UP THE FUEL TANK, THE ENGINE TURNS OVER, BUT THE VAN WILL NOT START UNTIL IT SITS FOR ABOUT 10 MINUTES. WHEN TAKEN TO DEALER, DEALER STATED THAT IT WOULD TAKE ABOUT $800.00 TO CORRECT THE PROBLEM. OWNER DOES NOT AGREE WITH THE FINDINGS, AND CONTINUES TO EXPERIENCE A PROBLEM WHEN FILLING THE TANK. *AK

NHTSA ODI #824531

Mileage unknown · Jun 22, 1998
Fuel System, Gasoline

AFTER FUELING, THE ENGINE TURNS OVER BUT WILL NOT START. OWNER WAITS 7 TO 10 MINUTES AND THE ENGINE STARTS. VEHICLE RUNS NORMAL UNTIL A FUEL STOP. IF THE ENGINE IS LEFT RUNNING WHILE FUELING, THEN THERE'S NO PROBLEM.

NHTSA ODI #537199

Mileage unknown · Mar 14, 1996
Fuel System, Gasoline

FUEL LINE WAS NOT ON PROPERLY, WAS MADE TOO SHORT, THEY HELD IT ON WITH A CLAMP. *AK

NHTSA ODI #980726

Official recalls

5

99V028000 · Electrical System:wiring:front Underhood

Feb 9, 1999

VEHICLE DESCRIPTION: MINI VANS. HEAT GENERATION IN THE WIRING HARNESS TO THE FUEL PUMP/SENDER ASSEMBLY CAN CAUSE AN ELECTRICAL SHORT. THE VEHICLE COULD EXPERIENCE A LOSS OF POWER AND BECOME IMMOBILIZED AND THE FUEL GAUGE MAY BE ERRATIC.

Consequence & remedy

Consequence: HEAT DAMAGE, INCLUDING MELTING OR CHARRING OF THE FUEL PUMP AND SENDER ASSEMBLY WIRE HARNESS AND ASSOCIATED WIRING HARNESSES CAN ALSO RESULT. THE SHORT CIRCUIT COULD ALSO HAVE THE POTENTIAL FOR A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL A FUSED JUMPER HARNESS IN THE FUEL PUMP GROUND CIRCUIT THAT WILL BE INSTALLED AT THE FUEL PUMP INERTIA SHUT-OFF SWITCH.

99V029000 · Electrical System:ignition:switch

Feb 9, 1999

VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES WERE PRODUCED WITH A HIGHER THAN SPECIFIED ELECTRICAL LOAD THROUGH THE ACCESSORY POWER FEED CIRCUIT. THE POTENTIAL FOR CONTACT BETWEEN THE B2 (BATTERY), A2 (ACCESSORY), AND P1 (PROOF) CIRCUITS CAN OCCUR, CREATING A SHORT CIRCUIT, ALLOWING CURRENT TO FLOW THROUGH THE GROUND WIRE.

Consequence & remedy

Consequence: THIS CAN CAUSE OVER HEATING AND THE POTENTIAL FOR A VEHICLE FIRE.

Remedy: DEALERS WILL INSTALL A JUMPER HARNESS WITH A RELAY WHICH WILL RE-ROUTE AND ACTIVATE ALL A2 ACCESSORIES THROUGH THE RELAY.

97V204000 · Power Train:transfer Case (4-WHEEL Drive)

Nov 13, 1997

VEHICLE DESCRIPTION: ALL WHEEL DRIVE PASSENGER MINIVANS. THESE VEHICLES CAN DEVELOP POWERTRAIN BENDING RESONANCE OR TRANSFER CASE OUTPUT SHAFT BUSHING DISPLACEMENT. THE POWERTRAIN BENDING RESONANCE OR THE OUTPUT SHAFT BUSHING DISPLACEMENT CAN RESULT IN STRUCTURAL FAILURE OF THE TRANSMISSION AND/OR TRANSFER CASE. FLUID EXPLUSION, DRIVESHAFT SEPARATION OR LOSS OF VEHICLE DRIVE CAN RESULT.

Consequence & remedy

Consequence: THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

Remedy: DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.

95V037000 · Equipment:other:labels

Feb 28, 1995

THE CERTIFICATION LABEL ON THESE VEHICLES HAVE INCORRECT REAR TIRE SIZES LISTED. P215/70R14SL SHOULD BE P215/75R14SL. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: CONSEQUENCE OF NON-COMPLIANCE: THE INCORRECTLY SIZED REAR TIRE WOULD NOT HAVE SUFFICIENT LOAD CAPACITY FOR THE VEHICLE'S SPECIFIED GROSS AXLE WEIGHT RATING, INCREASING THE POTENTIAL FOR PREMATURE TIRE FAILURE.

Remedy: OWNERS WILL BE MAILED A SUPPLEMENTARY LABEL CONTAINING THE CORRECT REAR TIRE INFORMATION AND INSTRUCTIONS FOR INSTALLING THE LABEL ON THEIR VEHICLES. IF OWNERS PREFER, THEIR DEALER CAN INSTALL THE LABEL FOR THEM.

94V239000 · Equipment:mechanical:carrier/rack

Dec 1, 1994

THE SPARE TIRE SUPPLIED WITH THE VEHICLE CAN CONTACT THE BRAKE LINES ON THE REAR AXLE IF IT IS MOUNTED IN THE UNDERBODY SPARE TIRE CARRIER. SUCH CONTACT COULD RESULT IN FRACTURE OF A REAR BRAKE LINE.

Consequence & remedy

Consequence: THIS CAN RESULT IN REDUCED VEHICLE BRAKE CAPABILITY.

Remedy: DEALERS WILL INSTALL A LOWER PROFILE MINI-SPARE TIRE ON THE EXISTING MINI-SPARE WHEEL. THE NEW TIRE WILL ALLOW THE MINI-SPARE TO BE INSTALLED WITH APPROPRIATE CLEARANCES IN THE UNDERBODY SPARE TIRE CARRIER.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA99002 · Transfer Cases And Rear Drive Shaft

Opened Jan 7, 1999 · Closed Nov 14, 2000

Status: closed (inferred from source dates) · Power Train

There is no summary currently available

RQ98012 · Transfer Cases And Rear Driveshaft

Opened Jul 31, 1998 · Closed Jan 7, 1999

Status: closed (inferred from source dates) · Power Train:transfer Case (4-WHEEL Drive)

There is no summary currently available

EA98016 · Fuel Sender Assembly Fires

Opened Jul 14, 1998 · Closed Feb 12, 1999

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

Additional source detail variants (2)

Vehicle Speed Control:linkages

There is no summary currently available

Vehicle Speed Control:linkages

There is no summary currently available