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1989 Ford Aerostar

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1989 Ford Aerostar do not stand out strongly from the model-year median of 135.5.

About this comparison →

How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 6 of 260 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 91 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 53 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 31 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

24 crash reports79 fire reports14 injury reports

Fuel System, Gasoline complaints

53 reports
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175,000 miles · Mar 11, 2004
Fuel System, Gasoline

NHTSA RECALL 98V190000 CONCERNING FUEL SYSTEM STORAGE TANK ASSEMBLY: CONSUMER INTERMITTENTLY SMELLED A STRONG ODOR OF GASOLINE ON THE OUTSIDE OF THE VEHICLE. T CONSUMER EXAMINED THE GAS TANK AND FOUND THAT FUEL WAS LEAKING FROM THE TOP OF THE TANK WHEN IT WAS FULL. MANUFACTURER CLAIMED THAT THIS VEHICLE WAS NOT A PART OF TH…

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NHTSA RECALL 98V190000 CONCERNING FUEL SYSTEM STORAGE TANK ASSEMBLY: CONSUMER INTERMITTENTLY SMELLED A STRONG ODOR OF GASOLINE ON THE OUTSIDE OF THE VEHICLE. T CONSUMER EXAMINED THE GAS TANK AND FOUND THAT FUEL WAS LEAKING FROM THE TOP OF THE TANK WHEN IT WAS FULL. MANUFACTURER CLAIMED THAT THIS VEHICLE WAS NOT A PART OF THE RECALL.*AK

NHTSA ODI #10063044

160,000 miles · Nov 3, 2003
Fuel System, Gasoline

THE MANUFACTURER WAS REFUSING TO HONOR RECALL 98V190000 FOR FUEL TANK CRACKS BECAUSE THE WARRANTY PERIOD ENDED. *AK

NHTSA ODI #10046209

Mileage unknown · Oct 10, 2002
Fuel System, Gasoline

CONSUMER STATES THAT THERE IS A CRACK IN THE FUEL TANK WHICH IS NOT ALLOWING THE CONSUMER TO FILL UP A FULL TANK OF GAS. CONTACTED DEALER AND THE DEALER STATED THAT THE WARRENTY PERIOD FOR THE RECALL HAS EXPIRED. MR

NHTSA ODI #8020576

Mileage unknown · Jul 22, 2002
Fuel System, Gasoline

CONSUMER NOTICED GAS LEAK IN TANK.*AK

NHTSA ODI #8014448

Mileage unknown · Jan 24, 2002
Fuel System, Gasoline

WHEN I WENT TO FILL UP WITH GAS, THE ATTENDANT CAUGHT MY ATTENTION AS I WAS ABOUT TO DRIVE OFF. A RIVER OF GASOLINE WAS POURING FROM BENEATH MY VAN. I TOOK IT TO MY MECHANIC WHO FOUND THE TANK HAD SPLIT ALONG THE SEAM WHERE THE TWO HALVES OF THE PLASTIC INJECTION MOULDINGS ARE JOINED TOGETHER. SINCE THIS INCIDENT I HAVE HAD AN …

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WHEN I WENT TO FILL UP WITH GAS, THE ATTENDANT CAUGHT MY ATTENTION AS I WAS ABOUT TO DRIVE OFF. A RIVER OF GASOLINE WAS POURING FROM BENEATH MY VAN. I TOOK IT TO MY MECHANIC WHO FOUND THE TANK HAD SPLIT ALONG THE SEAM WHERE THE TWO HALVES OF THE PLASTIC INJECTION MOULDINGS ARE JOINED TOGETHER. SINCE THIS INCIDENT I HAVE HAD AN IDENTICAL FAILURE ON MY OTHER VEHICLE OF THE SAME YEAR AND MODEL. I THINK FROM THIS, THAT IT'S PRETTY CLEAR THERE IS LIKELY TO BE A DESIGN OR MANUFACTURING FAULT IN THE GAS TANKS OF AEROSTAR VANS. NOTE, THE TANK ON ONE VEHICLE IS THE 16 GALLON VERSION, THE OTHER ONE IS THE LARGER 20 GALLON TYPE. SAME TYPE OF SPLIT OCCURRED ON EACH. I REGARD THIS AS A SERIOUS, LIFE-THREATENING FAULT. PLEASE NOTE MY ADDRESS DETAILS ARE FOR MEXICO, MY PHONE NUMBER IS [XXX] AND MY EMAIL IS [XXX]. *AK PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ODI #757275

Mileage unknown · Jan 4, 2001
Fuel System, Gasoline

FUEL TANK HAS DEVELOPED CRACKS. WHEN FILLING TANK PASSENGER COMPARTMENT FILLS UP WITH FUMES FROM GAS. THERE IS CURRENTLY A RECALL FOR THIS, BUT THIS VEHICLE IS NOT COVERED. *AK

NHTSA ODI #877409

Mileage unknown · Oct 27, 2000
Fuel System, Gasoline

CONSUMER REPLACED FUEL TANK, DUE TO COMPONENT FAILURE, PRIOR TO RECALL (98V-190). CONSUMER IS REQUESTING REIMBURSEMENT. *CJ

NHTSA ODI #556936

Mileage unknown · Jul 18, 2000
Fuel System, Gasoline

THE GAS TANK WAS LEAKING FUMES, THEN WE NOTICED A PUDDLE OF GAS UNDER THE VEHICLE AFTER FILLING THE TANK. WE CONTACTED FORD AFTER READING ABOUT THE RECALL # 98MO3 REGARDING THE SAME PROBLEM WE WERE HAVING. INITIALLY THEY WERE GOING TO LET THE DEALER DECIDE IF WE FELL UNDER THE RECALL THEN DECIDED THAT SINCE WE WERE REGISTERED…

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THE GAS TANK WAS LEAKING FUMES, THEN WE NOTICED A PUDDLE OF GAS UNDER THE VEHICLE AFTER FILLING THE TANK. WE CONTACTED FORD AFTER READING ABOUT THE RECALL # 98MO3 REGARDING THE SAME PROBLEM WE WERE HAVING. INITIALLY THEY WERE GOING TO LET THE DEALER DECIDE IF WE FELL UNDER THE RECALL THEN DECIDED THAT SINCE WE WERE REGISTERED IN NJ NOT IN ONE OF THE STATES THEY LISTED THAT WE WERE NOT ELIGIBLE FOR THE RECALL. HAS ANYONE ELSE REPORTED THE SAME PROBLEM OUTSIDE OF THE STATES FORD LISTS? IF SO POSSIBLY THEIR RECALL SHOULD HAVE A WIDER AREA. ALSO WE DO NOT KNOW OUR VANS PREVIOUS OWNERS, POSSIBLY THEY WERE FROM ONE OF THE RECALL STATES. FORD ALSO SUGGESTED I CONTACT DMV TO FIND OUT WHO THE PREVIOUS OWNERS WERE. IT WAS ALSO SUGGESTED I HAVE THE VEHICLE REPAIRED AND SEND IN COPIES OF BILLS INCASE THE RECALL IS CHANGED TO COVER MY AREA.*AK

NHTSA ODI #725642

Mileage unknown · Jul 17, 2000
Fuel System, GasolineFire

POSSIBLE RECALL COMPONENT FAILURE (98V-190) OF THE FUEL TANK PRIOR TO RECALL NOTIFICATION WHICH RESULTED IN VEHICLE FIRE. *MJS

NHTSA ODI #553045

Mileage unknown · May 25, 2000
Fuel System, GasolineFire

AFTER RECALL REPAIR THE FUEL TANK FAILED RESULTING IN VEHICLE FIRE. NLM

NHTSA ODI #552394

Official recalls

5

98V190000 · Fuel System, Gasoline:storage:tank Assembly

Aug 11, 1998

VEHICLE DESCRIPTION: MINI VANS ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA (10 SOUTHERN COUNTIES OF LOS ANGELES, ORANGE, SAN BERNADINO, SAN DIEGO, RIVERSIDE, VENTURA, SANTA BARBARA, SAN LUIS OBISPO, IMPERIAL, AND KERN), FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NEVADA (CLARK COUNTY), OKLAHOMA, SOUTH CAROLINA, AND TEXAS, AND IN THE U.S. TERRITORIES COVERED BY THE FEDERAL STATUTES. THE UPPER PORTION OF THE FUEL TANK CAN DEVELOP SMALL CRACKS DUE TO EXTENDED EXPOSURE TO VERY HIGH AMBIENT TEMPERATURES. FUEL VAPOR OR LEAKAGE COULD OCCUR AT THESE CRACKS.

Consequence & remedy

Consequence: IF AN IGNITION SOURCE IS PRESENT, A FIRE COULD RESULT.

Remedy: DEALERS WILL REPLACE THE FUEL TANK, REGARDLESS OF MILEAGE, THROUGH MARCH 31, 2002. THIS COVERAGE WILL ONLY BE FOR STRUCTURAL CRACKS AT THE TOP OF THE TANK AND WILL NOT INCLUDE OTHER DAMAGE CAUSED BY AN ACCIDENT OR ROAD DEBRIS.

96V071000 · Electrical System:ignition

Apr 25, 1996

THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.

Consequence & remedy

Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.

Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.

91V189000 · Power Train:automatic Transmission

Nov 4, 1991

WHEN THE AUTOMATIC TRANSMISSION SHIFT LEVER IS PLACED IN THE PARK POSITION, THE PARK PAWL DOES NOT ALWAYS ABUT OR ENGAGE THE PARK GEAR.

Consequence & remedy

Consequence: DRIVER MAY BELIEVE THE VEHICLE IS SAFELY ENGAGED IN PARKWHEN THE GEAR IS NOT TRULY ENGAGED. THIS CAN LEAD TO THE VEHICLE JUMPING OUT OFGEAR UNINTENTIONALLY, VEHICLE ROLLAWAY WHEN PARKED ON A SLOPED SURFACE, ANDINADVERTENT MOTION WHEN THE VEHICLE IS STARTED. ALL OF THESE CONDITIONS CANRESULT IN A VEHICLE ACCIDENT.

Remedy: REPAIR THE TRANSMISSION WITH A NEW PARK PAWL.

91V164000 · Seat Belts:front:anchorage

Sep 20, 1991

SEAT BELT ANCHORAGE BAR FOR REAR SOFA FAILED TO SUSTAIN LOADS REQUIRED BY FMVSS 210.

Consequence & remedy

Consequence: VEHICLES WOULD NOT COMPLY WITH FMVSS 210.

Remedy: REPLACE NONCOMPLYING SOFA BAR WITH BAR THAT MEETS REQUIREMENTS.

90V144000 · Seats:front Assembly:recliner

Aug 6, 1990

THE SECOND ROW RIGHT HAND SEAT ASSEMBLY HAS A TILT FORWARD FUNCTION. A LATCH RETAINS THE SEAT IN THE NORMAL RIDE POSTION, AND THIS LATCH MAY RELEASE UNDER SEVERE FRONTAL IMPACT CONDITIONS, ALLOWING THE SEAT TO PIVOT FORWARD.

Consequence & remedy

Consequence: IN THE EVENT OF VEHICLE ACCIDENT, THE SEAT COULD PIVOTFORWARD, INCREASING THE RISK OF INJURY TO THE OCCUPANT.

Remedy: REPLACE SEAT PAWL ASSEMBLY WITH A REVISED DESIGN ASSEMBLY.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

9

EA96030 · Cracked Fuel Tanks

Opened Dec 20, 1996 · Closed Aug 13, 1998

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

CRACKED FUEL TANKS ARE LEAKING FUEL

PE96050 · Cracked Fuel Tanks

Opened Aug 6, 1996 · Closed Dec 20, 1996

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

CRACKED FUEL TANKS ARE LEAKING FUEL

EA94025 · Seat Belt Buckle Failure

Opened Jul 19, 1994 · Closed Sep 30, 1997

Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly

There is no summary currently available

PE94021 · Seat Belt Buckle Failure

Opened Mar 4, 1994 · Closed Jul 19, 1994

Status: closed (inferred from source dates) · Seat Belts:front:buckle Assembly

There is no summary currently available

PE91127 · Park Pawl Bending

Opened Sep 16, 1991 · Closed Nov 8, 1991

Status: closed (inferred from source dates) · Power Train:automatic Transmission

There is no summary currently available

Additional source detail variants (2)

Power Train:automatic Transmission

There is no summary currently available

Power Train:automatic Transmission

There is no summary currently available

EA91015 · Liftgate Failure

Opened Feb 1, 1991 · Closed Sep 20, 1991

Status: closed (inferred from source dates) · Structure

There is no summary currently available

PE91005 · Liftgate Failure

Opened Oct 18, 1990 · Closed Feb 1, 1991

Status: closed (inferred from source dates) · Structure

There is no summary currently available

EA90042 · Throttle Sticking

Opened Aug 31, 1990 · Closed Dec 31, 1991

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available

PE89092 · Power Steering Locking

Opened Feb 23, 1989 · Closed Jul 20, 1989

Status: closed (inferred from source dates) · Steering

SUMMARY:THE COMPLAINTS ALLEGE THAT POWER STEERING WAS STIFF ORSTEERING LOCKED.FORD HAS ISSUED TWO SERVICE BULLETINS:ONE ON LEAKINGSEALS AND ONE ON COMPLAINTS OF STIFF STEERING.===