DT: THE CONSUMER STATED THE LOCATION OF THE FUEL TANK CAUSES IT TO BE SUSCEPTIBLE TO DAMAGE AND CAUSE LEAKING WHICH CAN LEAD TO A FIRE HAZARD. *JB
2004 Dodge Grand Caravan
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2004 Dodge Grand Caravan do not stand out strongly from the model-year median of 284.
About this comparison →How this year compares
Owner complaints by model year
Compare all Grand Caravan years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
93 reports with mileage · 23 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Service Brakes, Hydraulic. Review the 14 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
116 reportsVAN FELT LIKE IT WAS GOING TO STALL WHEN AT A STOP LIGHT OR STOP SIGN OR IF IDLING. ALSO BATTERY DIED TWICE WITHIN FIRST YEAR. HIGH PITCHED SQUEALING DEVELOPED ABOUT 6 MONTHS AFTER PURCHASE. THE VAN VIBRATES, ESPECIALLY STEERING WHEEL ONCE SPEED EXCEEDS 50 MPH. THE DEALERSHIP REPLACED THE BATTERY AND ALSO THE ALTERNATER D…
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VAN FELT LIKE IT WAS GOING TO STALL WHEN AT A STOP LIGHT OR STOP SIGN OR IF IDLING. ALSO BATTERY DIED TWICE WITHIN FIRST YEAR. HIGH PITCHED SQUEALING DEVELOPED ABOUT 6 MONTHS AFTER PURCHASE. THE VAN VIBRATES, ESPECIALLY STEERING WHEEL ONCE SPEED EXCEEDS 50 MPH. THE DEALERSHIP REPLACED THE BATTERY AND ALSO THE ALTERNATER DUE TO A DEFECTIVE MECHANISM. THE SQUEALING HAS STOPPED. ADJUSTMENTS WERE ALSO MADE TO REDUCE THE ROUGH RIDE OF THE VEHICLE. THE VIBRATING STILL OCCURS AND IT IS NOT SMOOTH WHEN ON THE HIGHWAY GOING AT SPEEDS IN EXCESS OF 50 MPH. *AK
THE SLIDING DOOR OPENED WITHOUT WARNING WHILE DRIVING . THE CONSUMER HAD TO MANUALLY CLOSE THE DOOR. PLEASE PROVIDE MORE INFORMATION. *JB THE CONSUMER STATED THE THE RIGHT SLIDING DOOR HAS OPENED SEVERAL TIMES AND TRIED TO CLOSE ON ITS OWN WHILE DRIVING AS WELL AS STANDING STILL. THE MOTOR AND THE LATCH HAVE BEEN REPLACED BUT…
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THE SLIDING DOOR OPENED WITHOUT WARNING WHILE DRIVING . THE CONSUMER HAD TO MANUALLY CLOSE THE DOOR. PLEASE PROVIDE MORE INFORMATION. *JB THE CONSUMER STATED THE THE RIGHT SLIDING DOOR HAS OPENED SEVERAL TIMES AND TRIED TO CLOSE ON ITS OWN WHILE DRIVING AS WELL AS STANDING STILL. THE MOTOR AND THE LATCH HAVE BEEN REPLACED BUT THE PROBLEM STILL EXISTS. AFTER THE REPAIR THE DOOR NO LONGER CLOSES ELECTRONCALLY WHEN ACTIVATED BY BUTTON. *TC
ON THREE SEPARATE OCCASIONS MY 2004 DODGE GRAND CARAVAN THAT HAS 11,500 MILES HAS STALLED. THE FIRST TIME THE VAN STALLED WHILE TRYING TO MAKE A LEFT TURN OUT OF A PARKING LOT INTO TRAFFIC. THE VAN WAS STUCK IN THE ROAD WITH CARS COMING FROM BOTH DIRECTIONS, AND LUCKILY WAS NOT HIT. THE SECOND TIME THE VAN DID NOT REALLY STAL…
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ON THREE SEPARATE OCCASIONS MY 2004 DODGE GRAND CARAVAN THAT HAS 11,500 MILES HAS STALLED. THE FIRST TIME THE VAN STALLED WHILE TRYING TO MAKE A LEFT TURN OUT OF A PARKING LOT INTO TRAFFIC. THE VAN WAS STUCK IN THE ROAD WITH CARS COMING FROM BOTH DIRECTIONS, AND LUCKILY WAS NOT HIT. THE SECOND TIME THE VAN DID NOT REALLY STALL, IT JUST DIED BACK ON DEC 31ST 2004 WHILE GOING 50MPH HOUR ON A 6 LANE DIVIDED HIGHWAY. THE VAN JUST DIED IN THE MIDDLE LANE, NEARLY, CAUSING AN ACCIDENT. THE VAN DID NOTHING WHEN THE GAS PEDAL WAS PRESSED, AND THE POWER STEERING QUIT. WE WERE ABLE TO COAST OFF THE ROAD, PUT THE VAN IN PARK, AND BACK TO DRIVE, AND EVERYTHING WAS OKAY. THE THIRD TIME BACK ON JANUARY 9, 2005 THE VAN DIED AGAIN WHILE PULLING OUT OF A GAS STATION. THIS TIME THE CAR STALLED, AND THE POWER STEERING QUIT. THIS CAUSED US TO LOSS CONTROL OF THE VAN, CROSSING INTO ONCOMING TRAFFIC WITH NO SHOULDER, NEARLY HITTING SOMEONE HEAD ON.*AK I HAD THE VAN IN THE DEALER?S SHOP ON JANUARY 11, 2005 AND WAS TOLD NOTHING IS WRONG WITH THE VAN. HOW CAN A BRAND NEW VAN STALL 3 TIMES FOR NO REASON? THE NEXT TIME THE VAN DIES I MAY NOT BE SO LUCKY, AND PEOPLE MAY BE INJURED.
THE HEADLIGHT SWITCH AND MIRROR ADJUSTMENT SWITCH ON OUR 2004 DODGE GRAND CARAVAN HAS PROVISIONS FOR LIGHTING - BUT THEY DO NOT LIGHT UP WHEN YOU SWITCH ON THE LIGHTS. IN MY OPINION THIS IS A SAFETY ISSUE - IF YOU NEED TO ADJUST THE MIRRORS AT NIGHT YOU HAVE TO FUMBLE FOR THE SWITCH. SAME ISSUE WITH THE LIGHTING SWITCH. EARLI…
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THE HEADLIGHT SWITCH AND MIRROR ADJUSTMENT SWITCH ON OUR 2004 DODGE GRAND CARAVAN HAS PROVISIONS FOR LIGHTING - BUT THEY DO NOT LIGHT UP WHEN YOU SWITCH ON THE LIGHTS. IN MY OPINION THIS IS A SAFETY ISSUE - IF YOU NEED TO ADJUST THE MIRRORS AT NIGHT YOU HAVE TO FUMBLE FOR THE SWITCH. SAME ISSUE WITH THE LIGHTING SWITCH. EARLIER MODELS HAD LIGHTING AVAILABLE FOR THESE TWO SWITCHES. I THINK DODGE (DAIMLER-CHRYSLER) HAS A SAFETY ISSUE HERE. WHEN I E-MAILED THE DODGE CUSTOMER SERVICE I WAS TOLD THERE ARE PROPRIETARY REASONS FOR THE LACK OF LIGHTING. I THINK THIS IS A SAFETY ISSUE - ANYTHING YOU CAN DO? *JB
THE SLIDING RT SIDE DOOR HAS OPENED ELECTRONICALLY NUMEROUS TIMES AS THE VEHICLE IS MOVING DOWN THE ROAD. MOTOR WAS REPLACED, STILL CONTINUED TO MALFUNCTION. LATCH WAS REPLACED, AFTER THE LATCH WAS REPLACED, THE DOOR WILL NOW NOT CLOSE ELECTRONICALLY AND STILL OPENS WHILE THE VEHICLE IS MOVING. *AK
AFTER APPROX. 15,000 MILES THE FRONT SUSPENSION AND STEERING FELT VERY LOOSE. I TOOK IT TO THE DEALER AND WAS TOLD THE FRONT RACK AND PINION STEERING SYSTEM WAS "WORN OUT" IT WAS FIXED UNDER WARRANTY. I WAS TOLD BY THE DEALER THAT CHRYSLER HAD PURCHASED THESE PARTS FROM 2 SOURCES AND ONE OF THE SUPPLIERS PARTS WERE WEARING OU…
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AFTER APPROX. 15,000 MILES THE FRONT SUSPENSION AND STEERING FELT VERY LOOSE. I TOOK IT TO THE DEALER AND WAS TOLD THE FRONT RACK AND PINION STEERING SYSTEM WAS "WORN OUT" IT WAS FIXED UNDER WARRANTY. I WAS TOLD BY THE DEALER THAT CHRYSLER HAD PURCHASED THESE PARTS FROM 2 SOURCES AND ONE OF THE SUPPLIERS PARTS WERE WEARING OUT RAPIDLY. THE STEERING SYSTEM WAS REPLACED. AFTER 3 MONTHS AND 6,000 MILES LATER THE STEERING SYSTEM WAS AGAIN WORN OUT AND HAD TO BE REPLACED A SECOND TIME. THIS IS RIDICULOUS FOR A VEHICLE THAT COST OVER $30,000. *AK
DURING INSPECTION DEALERSHIP INFORMED THE CONSUMER THAT FRONT BRAKES WORE OUT PREMATURELY. THE BRAKES WERE REPLACED. *AK
CONSUMER STATED THAT THE MANUFACTURER WAS NOTIFIED AS TO WHY CONSUMER NEVER RECEIVED A RECALL NOTICE. VEHICLE WAS VALID AS BEING A PART OF THE RECALL. MANUFACTURER HAD NO EXPLANATION AS TO WHY CONSUMER'S VEHICLE WAS NOT REGISTERED WITH THE MANUFACTURER TO BE INCLUDED WITH THE CURRENT RECALL. *AK
AFTER HURRICANE FRANCES, I NOTICED THAT WHEN I GOT INTO MY CAR,( THAT HAD SAT IN THE STORM OUTSIDE MY HOME,) TO DRIVE TWO DAYS AFTER THE STORM , MY BRAKES DID NOT WORK PROPERLY . IT WAS AS IF THE ABS WAS INGAGED AND SUDDENLY GRABBED.MY HUSBANDS CAR DID THE SAME THING. SO I THINK IT IS A DAIMLERCHRYSLER ISSUE. THE SAME DAY AS THI…
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AFTER HURRICANE FRANCES, I NOTICED THAT WHEN I GOT INTO MY CAR,( THAT HAD SAT IN THE STORM OUTSIDE MY HOME,) TO DRIVE TWO DAYS AFTER THE STORM , MY BRAKES DID NOT WORK PROPERLY . IT WAS AS IF THE ABS WAS INGAGED AND SUDDENLY GRABBED.MY HUSBANDS CAR DID THE SAME THING. SO I THINK IT IS A DAIMLERCHRYSLER ISSUE. THE SAME DAY AS THIS OCCURED, AFTER ABOUT FOUR OR FIVE MILES IT GOT BETTER AND I HAVE HAD NO NOTICEABLE PROBLEMS.*AK
Official recalls
104V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Aug 5, 2004
ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.
Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1DP14002 · Engine Stall After Refueling
Opened Sep 5, 2014 · Closed Apr 6, 2015
Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly
This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300
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