Steering. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports5 fire reports13 injury reports

What owners actually said

219 reports

55,000 miles · Oct 12, 2006

Electrical System

ALL POWER ACCESSORIES INCLUDING PW, PL, LIGHTER, RADIO, AND ALL EXTERIOR LIGHTS, SHUT-OFF AND USUALLY AFTER A MINUTE TURN BACK ON AND THE VEHICLE JERKS INTO GEAR AT LOW SPEEDS AND SLAMS INTO GEAR AT HIGH SPEEDS, TAKING THE SPEED OF THE VEHICLE FROM 100K TO 60K IN A MILLISECOND. *NM

NHTSA ODI #10170646

50,000 miles · Oct 5, 2006

Steering

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I HAVE A 2003 DODGE GRAND CARAVAN THAT WAS PURCHASED IN DECEMBER OF 2004. I NOTICED THAT THE POWER STEERING WAS MAKING A HUMMING NOISE. TURNING, AND IDLING. I ALSO NOTICED THAT IT WAS SPORADIC AND WOULD GO ON FOR DAYS AND THEN ONE DAY WOULD NOT MAKE A SOUND. I HAVE TAKEN IT TO THE DEALER AND THEY TOLD ME THE POWER STEERING FLUID WAS LOW. I CHECKED IT MANY TIMES AND IT WAS FINE. THEY TOLD ME THAT THE POWER STEERING NEEDED TO BE FLUSHED AND THERE SHOULD BE NO REASON FOR POWER STEERING TO BE FLUSHED. I AM SERIOUSLY CONCERNED THAT SOMETHING TERRIBLE IS GOING TO HAPPEN WITH THIS ISSUE. I HAVE AN EXTENDED WARRANTY AND THE DEALER SAID THAT IT IS NOT ANYTHING THAT NEEDS TO BE REPLACED. I DON'T FEEL GOOD ABOUT THIS AT ALL!!! WE ARE ABOUT AT 54,000 MILES AND THIS STARTED HAPPENING ABOUT 8 MONTHS AGO OR SO. *JB

NHTSA ODI #10169981

49,000 miles · Aug 14, 2006

Electrical SystemPower Train

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DT*: THE CONTACT STATED THE VEHICLE STALLED FOUR TIMES WHILE DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO WAS UNABLE TO DUPLICATE THE PROBLEM. FINALLY THE DEALERSHIP DETERMINED THE BLACK BOX NEEDED TO BE REPLACED. WHILE DRIVING THE VEHICLE 25 MPH, THERE WAS A VERY LOUD NOISE. THE VEHICLE WOULD NOT GO INTO GEAR. THE VEHICLE BEGAN TO ROLL WHEN PLACED IN PARK. THE EMERGENCY BRAKE WAS ENGAGED TO STOP THE VEHICLE WHICH WAS LATER TOWED TO A DEALERSHIP FOR INSPECTION.

NHTSA ODI #10165407

Mileage unknown · Aug 10, 2006

Electrical SystemEngine And Engine CoolingPower Train

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OWN A 2003 DODGE GRAND CARAVAN SPORT . CAR WAS TOWED TO DODGE DEALER ON FRIDAY JULY 20,2006 , DUE TO ROUGH ENGINE IDLING. WAS TOLD THAT IT WAS A PCM , WOULD TAKE UNTIL THE FOLLOWING WEDNESDAY TO HAVE TO PART SHIPPED IN ( I LIVE IN THE CHICAGO AREA ). ON THURSDAY DODGE CALLED TO SAY THAT THE ROCKER ARM IN THE # 5 PISTON NEEDED TO BE REPLACED, THIS WOULD TAKE ADDITIONAL TIME. THE ROCKER ARM WAS REPLACED AND AGAIN DODGE CALLED TO ADVISE ME THAT NOW THERE WAS A SHORT IN THE ELECTRICAL HARNESS AND THEY WOULD NEED TO TRACE TO LOCATE THE SHORT. CAR WAS FINALLY RETURNED TO ME ON AUGUST 9,2006 . MY WIFE USED IT TO GO TO THE STORE , SHE CALLED ME AND SAID THE CAR HAD DIED WHILE STOPPING AT A RED LIGHT .THIS WAS JUST 4 HOURS AFTER PICKING THE CAR UP FROM THE DEALER. CAR WAS AGAIN TOWED TO DODGE DEALER. TOTAL TIME DODGE HAS HAD MY CAR IS NOW 21 DAYS AND COUNTING . I'VE HAD TO RENT 3 DIFFERENT CARS DURING THIS TIME ALL ON MY OWN EXPENSE . *JB

NHTSA ODI #10165146

94,000 miles · Aug 3, 2006

Wheels

DT*: THE CONTACT STATED THE TIRES LEAKED AIR AND NEEDED TO BE FILLED EVERY DAY. THE DEALERSHIP REPLACED THE VALVE STEM, BUT THE PROBLEM PERSISTED. THE ALLOY WHEELS WERE PITTING WHICH CAUSED THE AIR TO LEAK.

NHTSA ODI #10164378

50,000 miles · Jul 31, 2006

Child Seat

DT*: THE CONTACT STATED WHILE MAKING A TURN TRAVELING 25 MPH, THE CHILD SAFETY SEAT UNLATCHED FROM THE BASE AND FLIPPED OVER. NOW THE SEAT MUST BE PUSHED IN MULTIPLE TIMES TO ENSURE IT IS LATCHED TO THE BASE. THIS IS A COSCO 22-630 MRC MANUFACTURED JULY 26, 2005.

NHTSA ODI #10163975

34,900 miles · Jul 26, 2006

Exterior Lighting

DT*: THE CONTACT STATED THAT THE HEADLIGHTS ON THE VEHICLE ONLY WORKED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHERE THE DEALER WAS UNABLE TO DUPLICATE THE PROBLEM.

NHTSA ODI #10163513

30,000 miles · Jul 17, 2006

Electrical SystemEngine And Engine CoolingEquipment

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MY 2003 NEW DODGE CARAVAN HAD THE TRANSMISSION REPLACED X3, AIR CONDITIONER REPLACED X1 THEN REPAIRED AGAIN X 2, REPLACED STARTER, WHEEL BEARING, TIE ROD & CONTINUES TO HAVE PROBLEMS. THESE MAJOR PROBLEMS STARTED WHEN THE CAR HAD ONLY 30, 000 MILES AND IS ONLY AT 60, 000 MILES. THE DEALER NOR CHRYSLER CORPORATION WILL REPLACE OR REFUND THIS CAR STATED IT DOES NOT FALL UNDER LEMON LAW. MULTIPLE TIME LOST FROM TAKING IN THIS CAR TO BE FIXED ALONG WITH EXTRA MONEY SPENT TO GET RENTALS WHILE THIS CAR WAS IN THE SHOP. *JB

NHTSA ODI #10162707

61,980 miles · Jul 7, 2006

Visibility

DT*: THE CONTACT STATED THAT THE FRONT PASSENGER WINDOW WOULD NOT ROLL DOWN. THE VEHICLE WAS PARKED WHEN THE INCIDENT OCCURRED. THE DEALER WAS CALLED ON 07/07/06 AND AGREED TO REPAIR THE WINDOW FOR A CHARGE. THE MANUFACTURER WAS ALSO CALLED ON 07/07/06 WHO OFFERED NO RESOLUTION.

NHTSA ODI #10161786

Mileage unknown · Jun 26, 2006

Seat BeltsCrashInjury

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DT*: THE CONTACT STATED THAT BOTH THE FRONT DRIVER AND PASSENGER SIDE SEATBEALTS BECAME UNBUCKLED IN A CRASH. THE VEHICLE EXPERIENCED BOTH A FRONTAL AND REAR IMPACT; THE CRASH INVOLVED 3 OTHER VEHICLES. THE VEHICLE WAS 2ND IN THE ROW OF VEHICLES INVOLVED IN THE COLLISION. THE VEHICLE WAS TRAVELLING 70 MPH AT THE TIME OF THE ACCIDENT. THE INCIDENT WAS THE FIRST TIME THE CONSUMER ENCOUNTERED THE SEATBELT BECOMING UNBUCKLED WITHOUT DEPRESSSING THE RELEASE BUTTON. THE BUCKLE WAS FREE OF DIRT AND OTHER CONTAMINANTS. THE CONTACT'S FEET WENT THROUGH THE FRONT PASSENGER SIDE OF THE WINDSHIELD. THE PASSENGER SUSTAINED A BROKEN LEFT TOE, CRUSHED LEFT FOOT, CUTS ON THE RIGHT FOOT AND LEG. THE DRIVER SUSTAINED AIRBAG BURNS ON BOTH ARMS AND CHEST, AS WELL AS A KNOT ON THE HEAD. THE VEHICLE WAS TOTALLED, AND PICTURES WERE TAKEN. A POLICE REPORT WAS FILED. THE MANUFACTURER WAS CONTACTED WHO DIRECTED THE CONTACT TO THE CONTACT'S INSURANCE COMPANY.

NHTSA ODI #10160804

Official recalls

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V094000 · Structure

Mar 7, 2003

CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

Consequence & remedy

Consequence: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

Remedy: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

DP14002 · Engine Stall After Refueling

Opened Sep 5, 2014 · Closed Apr 6, 2015

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300

EA04031 · Power Liftgate Latch

Opened Nov 22, 2004 · Closed Apr 7, 2005

Status: closed (inferred from source dates) · Latches/locks/linkages; Latches/locks/linkages:tailgate:latch

THIS INVESTIGATION WAS OPENED AS PE04-054 REGARDING REPORTS OF ALLEGED POWER LIFTGATE (PLG) OPENING WHILE DRIVING.THE INVESTIGATION WAS UPGRADED ON NOVEMBER 22, 2004 BASED ON INFORMATION PROVIDED BY DAIMLERCHRYSLER CORPORATION (DCC) IN ITS SEPTEMBER 17, 2004 RESPONSE TO PE04-054. BY LETTER OF APRIL 5, 2005, DCC HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 70,235 MODEL YEAR (MY) 2003 CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN VEHICLES EQUIPPED WITH THE PLG OPTION.DCC HAS IDENTIFIED A PROBLEM IN EARLY PRODUCTION MY 2003 PLG CONTROL MODULES THAT CAN PREVENT THE PLG DOOR FROM LATCHING CLOSED IN A POWER OPEN/CLOSE CYCLE.IN THIS CONDITION THE PLG CAN RISE (NOT POWER OPEN) DURING VEHICLE OPERATION.DEALERS WILL INSTALL A REVISED PLG CONTROL MODULE TO REMEDY THE AFFECTED VEHICLES.SEE SAFETY RECALL 05V134 FOR DETAILS.

Additional source detail variants (2)

Latches/locks/linkages

Latches/locks/linkages:tailgate:latch

PE04054 · Power Liftgate Latch

Opened Jul 30, 2004 · Closed Nov 22, 2004

Status: closed (inferred from source dates) · Latches/locks/linkages; Latches/locks/linkages:hatchback/liftgate:lock

THIS INVESTIGATION WAS OPENED ON JULY 30, 2004, BASED ON ODI CONSUMER COMPLAINTS ALLEGING UNWANTED OPENING OF THE VEHICLE'S POWER LIFTGATE (PLG) WHILE DRIVING.IN DAIMLERCHRYSLER CORPORATION (DCC)'S SEPTEMBER 17, 2004 RESPONSE TO ODI' S INFORMATION REQUEST LETTER, IT PROVIDED ADDITIONAL CONSUMER COMPLAINTS AND LAWSUITS.DCC STATES IN PART, ...THE PLG LATCH BECOMES STUCK IN A SEMI-CLOSED STATE NOT ALLOWING THE PLG LATCH TO ENGAGE THE STRIKER, THUS NOT CLOSING THE LIFTGATE COMPLETELY.IN THIS CONDITION THE PLG AJAR WARNING LIGHT WILL NOT BE ILLUMINATED AND THE PLG CAN RISE (NOT A POWERED OPEN) WHILE DRIVING. THIS INVESTIGATION HAS BEEN UPGRADED TO EA04-031 FOR FURTHER ANALYSIS.

Additional source detail variants (2)

Latches/locks/linkages

Latches/locks/linkages:hatchback/liftgate:lock