Steering. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Electrical System. Review the 32 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 28 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

13 crash reports5 fire reports13 injury reports

What owners actually said

219 reports

54,550 miles · May 19, 2007

Exterior Lighting

CAR STARTED. HEADLIGHTS SWITCHED ON, BUT HEADLIGHTS DID NOT ILLUMINATE, OTHERS LIGHTS DID. SWITCH WAS NOT THE PROBLEM. TURNED CAR OFF, TURNED ON HEADLIGHTS, WHICH NOW WORKED, AND STARTED CAR. IT WAS PURCHASED NEW AND HEADLIGHT SWITCH WAS REPLACED ABOUT TWO YEARS AGO DUE TO HEADLIGHTS GOING OUT WHILE DRIVING AT NIGHT.*AK

NHTSA ODI #10191249

2,025 miles · Apr 23, 2007

Steering

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TL*THE CONTACT OWNS A 2003 DODGE GRAND CARAVAN. IN DECEMBER 2003, FOUR MONTHS AFTER PURCHASING THE VEHICLE, THE CONTACT HEARD A NOISE COMING FROM THE STEERING COLUMN AT 20 MPH. THE VEHICLE WAS INSPECTED AND NO FAILURES COULD BE FOUND. THROUGHOUT THE YEARS, THE FAILURE OCCURRED ON APPROXIMATELY TWELVE OCCASIONS. THE MECHANIC TEST DROVE THE VEHICLE, HEARD THE NOISE, AND STATED THAT IT WAS A COMMON FAILURE AMONG THE 2003-2005 GRAND CARAVANS. ALTHOUGH THE MECHANIC COMPLETED OTHER RECALL REPAIRS, HE FELT THAT HE COULD NOT REMEDY THIS PARTICULAR FAILURE. THE CONTACT STATED THAT THE MECHANIC MAY HAVE CAUSED THE FAILURE TO WORSEN. THE CONTACT HAS DOCUMENTATION OF ALL THE REPAIRS. THE CURRENT MILEAGE IS 23,100 , AND FAILURE MILEAGE WAS 2,025.*AK

NHTSA ODI #10188627

9,000 miles · Apr 20, 2007

Seat Belts

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I PURCHASED MY 2003 DODGE GRAND CARAVAN AND TOOK IT INTO HALL DODGE DEALERSHIP IN VIRGINIA BEACH VA FOR ROUTINE MAINTENANCE AND INFORMED THEM THAT MY PASSENGER SEAT BELT CONTINUOUSLY UNLOCKS ITSELF AND HAS TO BE CHECKED REGULARLY FOR SECURITY WHILE DRIVING. I TOOK THE VEHICLE IN ONCE AGAIN FOR A SECOND TIME AND REITERATED THAT THE SEAT BELT WAS DOING THE SAME THING. THEY TOLD ME THE VEHICLE WAS JUST OVER THE WARRANTY AND WOULD COST ALMOST $300 TO REPAIR THE SEAT BELT. I TOLD THEM IT WAS A SAFETY ITEM AND TO CHECK FOR RECALLS. THE SERVICE GUY TOLD ME THAT THE BOTTOM LOCKING DEVISE ON THE SEAT BELT WAS INOPERABLE AND NEEDED TO BE REPLACED. PLEASE LOOK INTO THIS MATTER AS THE SEAT BELT IS VERY UNSAFE. *JB

NHTSA ODI #10188431

71,000 miles · Mar 20, 2007

Electrical SystemExterior LightingInterior Lighting

ALL OF MY VEHICLE LIGHTS CONTINUOUSLY FLICKER. A VERY NOTICEABLE CHANGE IN THE INTENSITY OF THE HEADLIGHTS, MARKER LIGHTS, TAIL LIGHTS, INTERIOR LIGHTS AND INSTRUMENT LIGHTS OCCURS WHENEVER THE ENGINE IS RUNNING.*AK

NHTSA ODI #10185668

29,000 miles · Mar 16, 2007

Steering

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2003 DODGE GRAND CARAVAN. HIGH PITCHED WHINING SOUND WHILE TURNING STEERING WHEEL. COMES AND GOES. FLUID LEVEL IS FINE. FLUID COLOR AND SMELL IS FINE,NO AIR BUBBLES IN FLUID.SEEMS TO BE THE WORST AFTER DRIVING HIGHWAY SPEEDS THEN DRIVING IN TOWN. SOMETIMES GOES AWAY AFTER SHUTTING VEHICLE OFF FOR A FEW MINUTES. DEALER RECOMMENDS A FLUSH. BOUGHT VEHICLE USED AT 29000 MILES. PROBLEM SEEMED TO START SHORTLY AFTER. A $80 FLUSH ISN'T GOING TO FIX THE PROBLEM AFTER READING ABOUT THE SAME PROBLEM OTHERS ARE HAVING. SEEMS LIKE SOME SORT OF RESTRICTION ON THE INTAKE SIDE OF THE SYSTEM.

NHTSA ODI #10185264

35,567 miles · Feb 27, 2007

Steering

RACK AND PINION SEALS LEAKING DEALER REPLACED RACK & PINION 2/21/06 RACK AND PINION SEALS LEAKING AGAIN, CAR REPAIR SHOP RECOMMENDING REPLACEMENT AGAIN 2/2007. *JB

NHTSA ODI #10183636

80,000 miles · Feb 21, 2007

Steering

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TL*- THE CONTACT STATED THAT THERE WAS A HUMMING AND LOW GRADE VIBRATION THAT ONE HEAR COULD WHILE DRIVING IN LOW SPEED, ESPECIALLY WHEN TURNING. THE CONTACT TOOK THE 2002 DODGE GRAND CARAVAN TO THE DEALER, AND THEY STATED THAT THEREWAS A DEFECT IN THE RACK AND PINION STEERING. A LOCAL MECHANIC STATED THAT THERE WAS A RECALL ON THE CHRYSLER TOWN AND COUNTRY SIMILAR TO THE FAILURE THIS VEHICLE HAD. THE FAILURE MILEAGE WAS 80000 , AND THE CURRENT MILEAGE WAS 102000.*AK

NHTSA ODI #10183138

74,385 miles · Jan 26, 2007

Power TrainSteeringTires

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TL *- THE CONTACT OWNS A 2003 DODGE GRAND CARAVAN SPORT. THE CONTACT'S VEHICLE VIBRATED, BUT DID NOT STALL WHEN MAKING A LEFT OR RIGHT TURNS. THIS INCIDENT OCCURRED SINCE JUNE 2006. THE MECHANIC REPLACED THE POWER STEERING PUMP AND SERVICED THE TRANSMISSION. WHILE SERVICING THE TRANSMISSION THE MECHANIC OBSERVED THAT THE OIL PAN AND DIP STICK HAD GREY DEBRIS IN IT, AND THE MAGNET WAS NOT IN THE RIGHT LOCATION. THE CONTACT STATED THAT THE POWER STEERING RETURNS COOLER SHOULD BE REPLACED. THE CONTACT ALSO OBSERVED A BURNING SMELL UNDER THE HOOD ,AND WAS CONCERNED ABOUT AN UNDER HOOD FIRE. THE DEALER DID NOT CONFIRM IF THERE COULD BE A FAILURE IF SHE DIDN'T REPLACE THE POWER STEERING RETURN COOLER. HOWEVER, HE ADVISED HER THAT THE NEW PART WILL ELIMINATE THE VIBRATION IN THE STEERING WHEEL. EACH VISIT TO THE DEALER/REPAIR SHOP THE CONTACT EXPERIENCED A NEW FAILURE INCLUDING THE ORIGINAL CONCERN. THE DEALER STATED THE CONTACT SHOULD ALSO REPLACE THE POWER STEERING RETURN COOLER. . THE CONTACT ALSO REPLACED THE RIGHT FRONT TIRES ON TWO OCCASIONS SINCE 2004 DUE TO UNEVEN WEAR. THEY MECHANIC STATED THAT A CARRIAGE BOLT WILL CORRECT THE TIRE FAILURE. *AK

NHTSA ODI #10180792

Mileage unknown · Jan 2, 2007

Steering

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WHENEVER THE TEMPERATURE IS 40 DEGREES OR COLDER THE POWER STEERING SYSTEM IN MY 2003 DODGE GRAND CARAVAN ADMITS A LOUD HIGH PITCH WHINING SOUND, THE STEERING WHEEL CAN BE VERY HARD TO TURN UNTIL THE ENGINE IS WARMED UP, AND ALSO A SHUDDER IS FELT THRU THE STEERING WHEEL. THIS PROBLEM HAS OCCURRED EVERY YEAR SINCE WE HAVE OWNED THE CAR, OCCURRING WHEN THE WEATHER COOLS OFF. WE TAKE IT INTO THE DEALER EVERY YEAR. FOR THE PAST 2 YEARS THE SOLUTION HAS BEEN TO FLUSH THE SYSTEM AND TIGHTEN THE HOSES. THIS YEAR THE SOLUTION IS SUPPOSE TO BE A POWER STEERING FLUID COOLER, WHICH THE CAR IS NOW OUT OF WARRANTY, WILL COST $220.00. I REFUSE TO PAY FOR THIS WORK HAS THE PROBLEM HAS OCCURRED EVERY YEAR, AND ONLY NOW IS THERE A REDESIGN FOR THE SYSTEM THAT NEVER WORKED PROPERLY IN THE FIRST PLACE. WHEN I CONTACTED DODGE CORPORATE OFFICE FOR RESOLUTION ON THIS MATTER, I WAS LAST TOLD TO TAKE THE CAR TO THE DEALER. BUT THE COOPERATE AGENT COULD NOT TELL ME WHAT THE DEALER WAS GOING TO DO OR AT WHAT COST. BASICALLY I AM GETTING THE ROUND AROUND FOR WHAT IS A SAFETY PROBLEM THAT WILL CAUSE AN ACCIDENT. *JB

NHTSA ODI #10177554

48,000 miles · Dec 12, 2006

Fuel System, Gasoline

MY WIFE WAS DRIVING OUR 2003 DODGE GRAND CARAVAN TO WORK WHEN IT SEEMED TO NOT BE GETTING ANY FUEL AT ALL. THE VAN THEN STALLED IN TRAFFIC AND WOULD NOT START. IT WAS TOWED TO THE LOCAL DODGE DEALER TO FIND OUT THAT THE FUEL PUMP HAD FAILED. REPLACED FUEL PUMP AND FUEL FILTER. VAN HAS LESS THAN 50,000 MILES ON IT. *NM

NHTSA ODI #10175994

Official recalls

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V094000 · Structure

Mar 7, 2003

CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

Consequence & remedy

Consequence: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

Remedy: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

DP14002 · Engine Stall After Refueling

Opened Sep 5, 2014 · Closed Apr 6, 2015

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300

EA04031 · Power Liftgate Latch

Opened Nov 22, 2004 · Closed Apr 7, 2005

Status: closed (inferred from source dates) · Latches/locks/linkages; Latches/locks/linkages:tailgate:latch

THIS INVESTIGATION WAS OPENED AS PE04-054 REGARDING REPORTS OF ALLEGED POWER LIFTGATE (PLG) OPENING WHILE DRIVING.THE INVESTIGATION WAS UPGRADED ON NOVEMBER 22, 2004 BASED ON INFORMATION PROVIDED BY DAIMLERCHRYSLER CORPORATION (DCC) IN ITS SEPTEMBER 17, 2004 RESPONSE TO PE04-054. BY LETTER OF APRIL 5, 2005, DCC HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 70,235 MODEL YEAR (MY) 2003 CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN VEHICLES EQUIPPED WITH THE PLG OPTION.DCC HAS IDENTIFIED A PROBLEM IN EARLY PRODUCTION MY 2003 PLG CONTROL MODULES THAT CAN PREVENT THE PLG DOOR FROM LATCHING CLOSED IN A POWER OPEN/CLOSE CYCLE.IN THIS CONDITION THE PLG CAN RISE (NOT POWER OPEN) DURING VEHICLE OPERATION.DEALERS WILL INSTALL A REVISED PLG CONTROL MODULE TO REMEDY THE AFFECTED VEHICLES.SEE SAFETY RECALL 05V134 FOR DETAILS.

Additional source detail variants (2)

Latches/locks/linkages

Latches/locks/linkages:tailgate:latch

PE04054 · Power Liftgate Latch

Opened Jul 30, 2004 · Closed Nov 22, 2004

Status: closed (inferred from source dates) · Latches/locks/linkages; Latches/locks/linkages:hatchback/liftgate:lock

THIS INVESTIGATION WAS OPENED ON JULY 30, 2004, BASED ON ODI CONSUMER COMPLAINTS ALLEGING UNWANTED OPENING OF THE VEHICLE'S POWER LIFTGATE (PLG) WHILE DRIVING.IN DAIMLERCHRYSLER CORPORATION (DCC)'S SEPTEMBER 17, 2004 RESPONSE TO ODI' S INFORMATION REQUEST LETTER, IT PROVIDED ADDITIONAL CONSUMER COMPLAINTS AND LAWSUITS.DCC STATES IN PART, ...THE PLG LATCH BECOMES STUCK IN A SEMI-CLOSED STATE NOT ALLOWING THE PLG LATCH TO ENGAGE THE STRIKER, THUS NOT CLOSING THE LIFTGATE COMPLETELY.IN THIS CONDITION THE PLG AJAR WARNING LIGHT WILL NOT BE ILLUMINATED AND THE PLG CAN RISE (NOT A POWERED OPEN) WHILE DRIVING. THIS INVESTIGATION HAS BEEN UPGRADED TO EA04-031 FOR FURTHER ANALYSIS.

Additional source detail variants (2)

Latches/locks/linkages

Latches/locks/linkages:hatchback/liftgate:lock