IllustrationDT*: THE CONTACT STATED WHILE PARKED DOWN HILL THE MANUAL SLIDING DOORS SLAMMED SHUT. THE DOOR GOES INTO THE LOCK POSITION BUT, THE PLASTIC MECHANISM THAT HOLDS THE DOOR LOCKED HAS A CRACK WHICH CAUSES THE DOOR TO SLAM SHUT. THE DEALERSHIP HAS BEEN ALERTED.
2002 Dodge Grand Caravan
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2002 Dodge Grand Caravan do not stand out strongly from the model-year median of 284.
About this comparison →How this year compares
Owner complaints by model year
Compare all Grand Caravan years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
440–25K
5625–50K
3950–75K
2175–100K
19100–150K
16150K+
195 reports with mileage · 95 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Air Bags. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Steering. Review the 53 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
12 crash reports14 fire reports11 injury reports
What owners actually said
290 reportsI TOOK MY 2002 DODGE GRAND CARAVAN TO A REPAIR SHOP TO HAVE MY BRAKES LOOKED AT. THEY INFORMED ME THAT THEY DID NEED REPLACED AND I AGREED TO THE SERVICE. I MENTIONED TO THEM THAT MY BRAKE LIGHT CAME ON PERIODICALLY WHEN PUTTING ON THE BRAKE BUT WENT OUT ABRUPTLY AFTER THE BRAKE WAS DEPRESSED. THEY WENT AND CHECKED THE BRAKES CA…
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I TOOK MY 2002 DODGE GRAND CARAVAN TO A REPAIR SHOP TO HAVE MY BRAKES LOOKED AT. THEY INFORMED ME THAT THEY DID NEED REPLACED AND I AGREED TO THE SERVICE. I MENTIONED TO THEM THAT MY BRAKE LIGHT CAME ON PERIODICALLY WHEN PUTTING ON THE BRAKE BUT WENT OUT ABRUPTLY AFTER THE BRAKE WAS DEPRESSED. THEY WENT AND CHECKED THE BRAKES CAREFULLY AND FOUND NOT ONE BUT TWO BRAKE CALIPERS WERE EITHER CRUSHED IN PIECES OR BROKE COMPLETELY IN HALF. MY VEHICLE ONLY HAS AROUND 45,000 MILES ON IT AND WAS TOLD BY THIS SHOP AND THE DEALERSHIP WHEN I CALLED THEM THAT THIS WAS HIGHLY UNUSUAL. I WAS GRAVELY CONCERNED ABOUT THIS SAFETY PROBLEM AND WHAT THIS WOULD MEAN TO THE REMAINING TWO CALIPERS. I CONTACTED CHRYSLER ABOUT THE PROBLEM AND THEY BASICALLY TOLD ME THERE WAS NO RECALL ON IT, IT WAS OUT OF WARRANTY AND THERE WAS NOTHING THEY WERE GOING TO DO ABOUT IT. I TOLD THEM THIS WENT BEYOND A "WARRANTY" ISSUE INTO A SAFETY ISSUE. THIS PART WAS NOT WORE OUT, IT WAS DEFECTIVE (NOT ONE BUT TWO OF THEM) AND A SAFETY HAZARD. *NM
ACCIDENT, GRAND CARAVAN WAS TOTALED. VAN FLIPPED, EXTENSIVE FRONT END, FRAME, SIDE, ROOF, ETC, DAMAGE. NEITHER OF THE FRONT AIR BAGS DEPLOYED, NOR DID THE SIDE AIR BAGS. PRELIMINARY ASSESSMENTS, INCLUDING QUALIFIED INDIVIDUALS, INDICATE THAT THE AIR BAGS SHOULD HAVE DEPLOYED GIVEN THE EXTENT OF THE DAMAGE. ADDITIONALLY, THE DRIV…
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ACCIDENT, GRAND CARAVAN WAS TOTALED. VAN FLIPPED, EXTENSIVE FRONT END, FRAME, SIDE, ROOF, ETC, DAMAGE. NEITHER OF THE FRONT AIR BAGS DEPLOYED, NOR DID THE SIDE AIR BAGS. PRELIMINARY ASSESSMENTS, INCLUDING QUALIFIED INDIVIDUALS, INDICATE THAT THE AIR BAGS SHOULD HAVE DEPLOYED GIVEN THE EXTENT OF THE DAMAGE. ADDITIONALLY, THE DRIVERS SEAT BELT BECAME DISENGAGED DURING THE ACCIDENT (AT THE CONNECTION BETWEEN BELT TANG AND ANCHORAGE BUCKLE).*JB
SINCE THE PURCHASE OF THIS VEHICLE, I HAVE EXPERIENCED HEAD LIGHT-INTERIOR FLICKERING TO WHICH THE DEALER CANNOT SOLVE. *JB
DRIVING ON THE FREEWAY GOING 65 MPH THE VAN DOWN SHIFTED TO A LOWER GEAR WITH A JOLT. FOLLOWING THE OWNERS MANUAL I PULLED TO THE SIDE OF THE ROAD AND PUT THE MINI VAN IN PARK. RESTARTED THE VAN PUT IT IN GEAR AND STARTED TO MOVE AND HEARD AND FELT THE TRANSMISSION GRINDING. CALLED A TOW TRUCK. *NM
I PURCHASED A PRE-OWNED 2002 DODGE GRAND CARAVAN FROM THE ORIGINAL OWNER. IT HAD ABOUT 32000 MILES ON IT. AT ABOUT 40000 MILES THE AIR BAG WARNING LIGHT BEGAN TO COME ON AND THEN GO OFF ON AN INTERMITTENT BASIS. AT ABOUT 41500 MILES THE AIR BAG LIGHT WAS ON MOST OF THE TIME. THE LOCAL DODGE DEALER SAID THE PROBLEM WAS IN THE…
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I PURCHASED A PRE-OWNED 2002 DODGE GRAND CARAVAN FROM THE ORIGINAL OWNER. IT HAD ABOUT 32000 MILES ON IT. AT ABOUT 40000 MILES THE AIR BAG WARNING LIGHT BEGAN TO COME ON AND THEN GO OFF ON AN INTERMITTENT BASIS. AT ABOUT 41500 MILES THE AIR BAG LIGHT WAS ON MOST OF THE TIME. THE LOCAL DODGE DEALER SAID THE PROBLEM WAS IN THE WIRING HARNESS FOR THE AIR BAG SYSTEM. THE DIAGNOSIS COST $88.00. THE WIRING HARNESS REPLACEMENT PART COST ABOUT $10.00. THE LABOR TO REPLACE THE PART COST ABOUT $213.00. TOTAL COST ABOUT $310. IT SEEMS THAT THIS IS A FREQUENT PROBLEM IN THE CHRYSLER/DODGE VEHICLE'S AIR BAG SYSTEM, BECAUSE THE PART CARRIED INSTRUCTIONS FOR THE 2002-2006 MODEL YEARS. THIS IS NOT A WEAR ITEM, BUT INSTEAD IT IS A MANUFACTURING DEFECT IN THE WIRING SYSTEM AND/OR IT'S CONNECTORS. THE CONSUMER SHOULD NOT HAVE TO PAY FOR DEFECTIVE PARTS. THE CONSUMER PAYS FOR A VEHICLE THAT IS SUPPOSED TO BE OF GOOD QUALITY AND EQUIPPED WITH SAFETY SYSTEMS THAT ARE RELIABLE AND WELL CONSTRUCTED. THE MANUFACTURER SHOULD BE RESPONSIBLE FOR REPLACING THESE DEFECTIVE PARTS. *NM
DT*: THE CONTACT STATED WHILE DRIVING AT HIGHWAY SPEED THE MANUAL TRANSMISSION JERKED THE VEHICLE AS IF IT WERE STALLING. AFTERWARDS, THE CHECK ENGINE LIGHT ILLUMINATED. THE CONTACT PULLED OVER, BUT THE VEHICLE WOULD NOT DRIVE ANY FURTHER. IT WAS TOWED TO A DEALER. THE DEALER INSPECTED THE VEHICLE AND DETERMINED THAT THE MAN…
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DT*: THE CONTACT STATED WHILE DRIVING AT HIGHWAY SPEED THE MANUAL TRANSMISSION JERKED THE VEHICLE AS IF IT WERE STALLING. AFTERWARDS, THE CHECK ENGINE LIGHT ILLUMINATED. THE CONTACT PULLED OVER, BUT THE VEHICLE WOULD NOT DRIVE ANY FURTHER. IT WAS TOWED TO A DEALER. THE DEALER INSPECTED THE VEHICLE AND DETERMINED THAT THE MANUAL TRANSMISSION FAILED, ALTHOUGH REGULARLY SERVICED, DUE TO AN UNKNOWN INTERNAL PROBLEM, NOT IMPROPER MAINTENANCE. THE MANUAL TRANSMISSION WAS REPLACED. *NM UPDATED 2/28/2006 - *NM
CLOCK SPRING ASSEMBLY WOUND INCORRECTLY IN AIR BAG AND THE DEALER REFUSED TO RECTIFY THIS VERY IMPORTANT SAFETY FEATURE IN THE AUTOMOBILE. THEREFORE, I WAS CHARGED NEARLY $200 TO REPAIR THEIR FAILURE TO PROVIDE A SAFE CAR. THE VEHICLES MANUFACTURED IN THE YEARS 1995-2000 WERE ALL RECALLED FOR THIS SAFETY FAILURE, IT SEEMS THEY…
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CLOCK SPRING ASSEMBLY WOUND INCORRECTLY IN AIR BAG AND THE DEALER REFUSED TO RECTIFY THIS VERY IMPORTANT SAFETY FEATURE IN THE AUTOMOBILE. THEREFORE, I WAS CHARGED NEARLY $200 TO REPAIR THEIR FAILURE TO PROVIDE A SAFE CAR. THE VEHICLES MANUFACTURED IN THE YEARS 1995-2000 WERE ALL RECALLED FOR THIS SAFETY FAILURE, IT SEEMS THEY NEVER ADDRESSED THE PROBLEM BECAUSE IT IS STILL CONTINUING IN MY 2002 DODGE GRAND CARAVAN. *JB
POWER STEERING WAS LOCKING IN COLD WEATHER DURING INITIAL START UP. FIRST REPORTED 4/05, DEALER STATED IT WAS CAUSED BY PROBLEM WITH HOSES WHICH HAVE A RECALL, RECALL PERFORMED, AND VEHICLE RETURNED. (NOT FIXED), RETURNED VEHICLE AGAIN A FEW DAYS LATER, THEY VERIFIED PROBLEM STILL AND REPLACED POWER STEERING PUMP *DUE TO LOW PRE…
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POWER STEERING WAS LOCKING IN COLD WEATHER DURING INITIAL START UP. FIRST REPORTED 4/05, DEALER STATED IT WAS CAUSED BY PROBLEM WITH HOSES WHICH HAVE A RECALL, RECALL PERFORMED, AND VEHICLE RETURNED. (NOT FIXED), RETURNED VEHICLE AGAIN A FEW DAYS LATER, THEY VERIFIED PROBLEM STILL AND REPLACED POWER STEERING PUMP *DUE TO LOW PRESSURE". I THOUGHT IT WAS FIXED. HOWEVER, SINE THE PROBLEM ONLY OCCURRED IN COLD WEATHER THROUGH THE SUMMER IT WAS FINE UNTIL EARLY DECEMBER AGAIN THE PROBLEM WAS BACK BUT EVEN WORSE, THIS TIME IT WAS ALSO HAPPENING WHILE DRIVING. RETURNED VEHICLE TO DEALER "OF COURSE IT WAS NOW OUT OF MANUFACTURE WARRANTY", HOWEVER DEALER AGREED TO FIX PROBLEM SINCE IT HAD PRIOR HISTORY. THEY VERIFIED PROBLEM BY SERVICE MANAGER AND MECHANIC THE DAY I BROUGHT IT IN, HOWEVER THEY WERE NOT ABLE TO DUPLICATE THE PROBLEM AGAIN. THEY HAD MY VAN FOR 3 WEEKS, DURING THIS TIME THEY DIDN'T KNOW WHAT THEY WERE GOING TO DO WITH IT BUT WERE NOT GOING TO GIVE IT BACK TO THE SAFETY ISSUE. I EVEN TRIED TO GET CHRYSLER INVOLVED AND THEY NEVER CALLED ME BACK EVEN THOUGH I LEFT SEVERAL MESSAGES AND WAS PROMISED A CALL BACK. FINALLY THE DEALER DECIDED TO REPLACE THE FRONT STEERING RACK. I GOT IT BACK, IT WAS FINE FOR 4 DAYS AND PROBLEM IS STILL THERE. I CALLED THE DEALER AND THEY SAID THEY DIDN'T KNOW WHAT TO DO, AND WOULD LEAVE A MESSAGE FOR THE SERVICE MANAGER WHO WAS HANDLING MY CASE. IT HAS NOW BEEN 4 DAYS AND NO RETURN CALL. MEANTIME IM DRIVING AROUND AND UNSAFE CAR, PAYING OVER $600.00 A MONTH. IM VERY UPSET THERE ISN'T MORE THAT CAN BE DONE AGAINST THESE COMPANIES PUTTING LIVES AT RISK. *NM
2002 DODGE GRAND CARAVAN WITH 69,500 MILES. TRANSMISSION MADE A JERKING AND DID NOT WANT TO SEEM TO SHIFT. TOOK TO DODGE DEALER AND THEY COULD NOT DUPLICATE. THEY ALLOWED SERVICE MAN TO DRIVE HOME AND DROVE APPROX. 100 MILES. THEY CONCLUDED NO PROBLEM THEY COULD FIND. 3 MONTHS LATER WHILE DRIVING SAME SYMPTOMS AND THEN LOUD CLUN…
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2002 DODGE GRAND CARAVAN WITH 69,500 MILES. TRANSMISSION MADE A JERKING AND DID NOT WANT TO SEEM TO SHIFT. TOOK TO DODGE DEALER AND THEY COULD NOT DUPLICATE. THEY ALLOWED SERVICE MAN TO DRIVE HOME AND DROVE APPROX. 100 MILES. THEY CONCLUDED NO PROBLEM THEY COULD FIND. 3 MONTHS LATER WHILE DRIVING SAME SYMPTOMS AND THEN LOUD CLUNK BUT THIS TIME WAS COMPLETE TRANSMISSION FAILURE. CALLED DODGE 800# TO OBTAIN WARRANTY INFO. DODGE INFORMED ME IT WAS IN WARRANTY. CALLED LOCAL DEALER AND SET UP APPOINTMENT TO FIX. THEY CALLED BACK AND SAID DODGE WOULD NOT WARRANTY IT. I THEN CALLED DODGE 800# BACK AND TALK TO THEM. I ASKED WHY LESS THAN 2HR AGO MY VAN HAD A POWER TRAIN WARRANTY ON IT AND NOW IT DOES NOT HAVE A WARRANTY. THEY INFORMED ME THE VAN DID NOT HAVE A WARRANTY AND THAT I HAD NEVER CALLED THEM (THEY RECORD AND COMPUTER SHOWS IF YOU CALL, BUT DODGE CLAIMS THEY HAVE NO RECORD I CALLED). I INFORMED THEM I CALLED THEM LESS THAN 2HR BEFORE AND THEY REPLIED I WAS MISTAKEN. MY PHONE RECORDS INDICATE DIFFERENT THAN THEIRS. ANY WAY THEY WILL NOT TAKE ANY RESPONSIBILITY FOR THIS TRANSMISSION THAT FAILED. TOOK TO LOCAL TRANS SHOP AND FOUND HE HAD TWO OTHER CARAVANS WITH COMPLETE TRANSMISSION FAILURE WAITING IN LINE TO BE FIXED. THE SHOP OWNER SAID HE HAS FIXED MANY MANY OF THESE TYPE TRANSMISSIONS. HE SAID IN HIS OPINION THAT THESE WERE VERY POOR PERFORMING TRANSMISSIONS AND THAT THEIR TRACK RECORD OF FAILURES SHOULD BE LOOKED AT. *JB
Official recalls
504V531000 · Equipment:electrical:radio/tape Deck/cd Etc.
Nov 2, 2004
ON CERTAIN MINI VANS, CONDENSATION FROM THE INSTRUMENT PANEL AIR CONDITIONING DUCTS MAY DROP THROUGH VENT HOLES IN THE TOP OF THE RADIO AND RESULT IN A SHORT CIRCUIT THAT SUBSEQUENTLY SENDS DIRECT CURRENT TO THE REAR SPEAKERS.
Consequence & remedy
Consequence: THIS COULD RESULT IN A SPEAKER FIRE.
Remedy: DEALERS WILL ADD A SPECIAL TAPE TO THE TOP OF THE RADIO TO PREVENT THE POTENTIAL OF WATER INTRUSION. THE RECALL BEGAN ON JANUARY 31, 2005. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Aug 5, 2004
ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.
Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
03V094000 · Structure
Mar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
Consequence & remedy
Consequence: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
Remedy: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
02V274000 · Fuel System, Gasoline:storage:tank Assembly
Oct 8, 2002
ON CERTAIN MINI VANS, THE FUEL TANK CONTROL VALVE WELD JOINT COULD SEPARATE RESULTING IN A POSSIBLE FUEL LEAK.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERBODY FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL TANK AND REPLACE IT IF NECESSARY. OWNER NOTIFICATION BEGAN OCTOBER 28, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
01V310000 · Child Seat
Oct 4, 2001
VEHICLE DESCRIPTION: CERTAIN MINI VANS FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE OWNER MANUALS SUPPLIED WITH THESE VEHICLES DO NOT INDICATE WHICH SEATING POSITIONS ARE EQUIPPED WITH TETHER ANCHORAGES AND CHILD RESTRAINT ANCHORAGE SYSTEMS AS REQUIRED BY THE STANDARD.
Consequence & remedy
Consequence: IN THE EVENT OF A CRASH, THE CHILD SEAT MAY NOT BE PROPERLY ATTACHED INCREASING THE RISK OF INJURY TO THE CHILD.
Remedy: OWNERS WILL BE PROVIDED WITH THE NECESSARY CHILD RESTRAINT SYSTEM INFORMATION. OWNER NOTIFICATION IS EXPECTED TO BEGIN OCTOBER 8, 2001. OWNERS WHO DO NOT RECEIVE THE FREE INFORMATION WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
5EA05009 · Headlight Malfunction
Opened Jun 1, 2005 · Closed May 2, 2006
Status: closed (inferred from source dates) · Electrical System; Exterior Lighting:headlights; Exterior Lighting:headlights:switch
OWNER REPORTS INDICATE ALLEGATIONS OF IMPROPER HEADLIGHT OPERATION OF ONE OR BOTH HEADLIGHTS.SOME REPORT INTERMITTENT OUTAGE OR DIMMING.MANY REPORT THAT THE CONDITION IS RANDOM; IT SOMETIMES DOES NOT REPEAT AND LASTS FOR A VERY SHORT DURATION. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT FOR ADDITIONAL INFORMATION.
Additional source detail variants (3)
Electrical System
OWNER REPORTS INDICATE ALLEGATIONS OF IMPROPER HEADLIGHT OPERATION OF ONE OR BOTH HEADLIGHTS.SOME REPORT INTERMITTENT OUTAGE OR DIMMING.MANY REPORT THAT THE CONDITION IS RANDOM; IT SOMETIMES DOES NOT REPEAT AND LASTS FOR A VERY SHORT DURATION. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT FOR ADDITIONAL INFORMATION.
Exterior Lighting:headlights
OWNER REPORTS INDICATE ALLEGATIONS OF IMPROPER HEADLIGHT OPERATION OF ONE OR BOTH HEADLIGHTS.SOME REPORT INTERMITTENT OUTAGE OR DIMMING.MANY REPORT THAT THE CONDITION IS RANDOM; IT SOMETIMES DOES NOT REPEAT AND LASTS FOR A VERY SHORT DURATION. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT FOR ADDITIONAL INFORMATION.
Exterior Lighting:headlights:switch
OWNER REPORTS INDICATE ALLEGATIONS OF IMPROPER HEADLIGHT OPERATION OF ONE OR BOTH HEADLIGHTS.SOME REPORT INTERMITTENT OUTAGE OR DIMMING.MANY REPORT THAT THE CONDITION IS RANDOM; IT SOMETIMES DOES NOT REPEAT AND LASTS FOR A VERY SHORT DURATION. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT FOR ADDITIONAL INFORMATION.
PE05004 · Headlight Malfunction
Opened Feb 2, 2005 · Closed Jun 1, 2005
Status: closed (inferred from source dates) · Electrical System; Exterior Lighting:headlights; Exterior Lighting:headlights:switch
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER RECEIVING REPORTS FROM CONSUMERS THAT THEIR HEADLIGHTS WOULD MALFUNCTION IN VARIOUS WAYS FROM FLICKERING TO COMPLETE NON-ILLUMINATION.HEADLIGHT OPERATION IS MONITORED BY THE VEHICLE'S BODY CONTROL MODULE (BCM) AND FRONT CONTROL MODULE (FCM).ODI IS UPGRADING THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA05-009) TO FURTHER EXAMINE THE ISSUE.
Additional source detail variants (3)
Electrical System
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER RECEIVING REPORTS FROM CONSUMERS THAT THEIR HEADLIGHTS WOULD MALFUNCTION IN VARIOUS WAYS FROM FLICKERING TO COMPLETE NON-ILLUMINATION.HEADLIGHT OPERATION IS MONITORED BY THE VEHICLE'S BODY CONTROL MODULE (BCM) AND FRONT CONTROL MODULE (FCM).ODI IS UPGRADING THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA05-009) TO FURTHER EXAMINE THE ISSUE.
Exterior Lighting:headlights
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER RECEIVING REPORTS FROM CONSUMERS THAT THEIR HEADLIGHTS WOULD MALFUNCTION IN VARIOUS WAYS FROM FLICKERING TO COMPLETE NON-ILLUMINATION.HEADLIGHT OPERATION IS MONITORED BY THE VEHICLE'S BODY CONTROL MODULE (BCM) AND FRONT CONTROL MODULE (FCM).ODI IS UPGRADING THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA05-009) TO FURTHER EXAMINE THE ISSUE.
Exterior Lighting:headlights:switch
THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER RECEIVING REPORTS FROM CONSUMERS THAT THEIR HEADLIGHTS WOULD MALFUNCTION IN VARIOUS WAYS FROM FLICKERING TO COMPLETE NON-ILLUMINATION.HEADLIGHT OPERATION IS MONITORED BY THE VEHICLE'S BODY CONTROL MODULE (BCM) AND FRONT CONTROL MODULE (FCM).ODI IS UPGRADING THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA05-009) TO FURTHER EXAMINE THE ISSUE.
EA04031 · Power Liftgate Latch
Opened Nov 22, 2004 · Closed Apr 7, 2005
Status: closed (inferred from source dates) · Latches/locks/linkages; Latches/locks/linkages:tailgate:latch
THIS INVESTIGATION WAS OPENED AS PE04-054 REGARDING REPORTS OF ALLEGED POWER LIFTGATE (PLG) OPENING WHILE DRIVING.THE INVESTIGATION WAS UPGRADED ON NOVEMBER 22, 2004 BASED ON INFORMATION PROVIDED BY DAIMLERCHRYSLER CORPORATION (DCC) IN ITS SEPTEMBER 17, 2004 RESPONSE TO PE04-054. BY LETTER OF APRIL 5, 2005, DCC HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 70,235 MODEL YEAR (MY) 2003 CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN VEHICLES EQUIPPED WITH THE PLG OPTION.DCC HAS IDENTIFIED A PROBLEM IN EARLY PRODUCTION MY 2003 PLG CONTROL MODULES THAT CAN PREVENT THE PLG DOOR FROM LATCHING CLOSED IN A POWER OPEN/CLOSE CYCLE.IN THIS CONDITION THE PLG CAN RISE (NOT POWER OPEN) DURING VEHICLE OPERATION.DEALERS WILL INSTALL A REVISED PLG CONTROL MODULE TO REMEDY THE AFFECTED VEHICLES.SEE SAFETY RECALL 05V134 FOR DETAILS.
Additional source detail variants (2)
Latches/locks/linkages
THIS INVESTIGATION WAS OPENED AS PE04-054 REGARDING REPORTS OF ALLEGED POWER LIFTGATE (PLG) OPENING WHILE DRIVING.THE INVESTIGATION WAS UPGRADED ON NOVEMBER 22, 2004 BASED ON INFORMATION PROVIDED BY DAIMLERCHRYSLER CORPORATION (DCC) IN ITS SEPTEMBER 17, 2004 RESPONSE TO PE04-054. BY LETTER OF APRIL 5, 2005, DCC HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 70,235 MODEL YEAR (MY) 2003 CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN VEHICLES EQUIPPED WITH THE PLG OPTION.DCC HAS IDENTIFIED A PROBLEM IN EARLY PRODUCTION MY 2003 PLG CONTROL MODULES THAT CAN PREVENT THE PLG DOOR FROM LATCHING CLOSED IN A POWER OPEN/CLOSE CYCLE.IN THIS CONDITION THE PLG CAN RISE (NOT POWER OPEN) DURING VEHICLE OPERATION.DEALERS WILL INSTALL A REVISED PLG CONTROL MODULE TO REMEDY THE AFFECTED VEHICLES.SEE SAFETY RECALL 05V134 FOR DETAILS.
Latches/locks/linkages:tailgate:latch
THIS INVESTIGATION WAS OPENED AS PE04-054 REGARDING REPORTS OF ALLEGED POWER LIFTGATE (PLG) OPENING WHILE DRIVING.THE INVESTIGATION WAS UPGRADED ON NOVEMBER 22, 2004 BASED ON INFORMATION PROVIDED BY DAIMLERCHRYSLER CORPORATION (DCC) IN ITS SEPTEMBER 17, 2004 RESPONSE TO PE04-054. BY LETTER OF APRIL 5, 2005, DCC HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 70,235 MODEL YEAR (MY) 2003 CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN VEHICLES EQUIPPED WITH THE PLG OPTION.DCC HAS IDENTIFIED A PROBLEM IN EARLY PRODUCTION MY 2003 PLG CONTROL MODULES THAT CAN PREVENT THE PLG DOOR FROM LATCHING CLOSED IN A POWER OPEN/CLOSE CYCLE.IN THIS CONDITION THE PLG CAN RISE (NOT POWER OPEN) DURING VEHICLE OPERATION.DEALERS WILL INSTALL A REVISED PLG CONTROL MODULE TO REMEDY THE AFFECTED VEHICLES.SEE SAFETY RECALL 05V134 FOR DETAILS.
PE04049 · Speaker Fire In The Rear Of The Vehicle
Opened Jul 7, 2004 · Closed Nov 5, 2004
Status: closed (inferred from source dates) · Electrical System:wiring: Rear Compartment/trunk; Equipment:electrical:radio/tape Deck/cd Etc.
ON JULY 7, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION BASED ON CONSUMER COMPLAINTS ALLEGING AN INTERIOR VEHICLE FIRE STARTING IN THE AREA OF THE DRIVER SIDE REAR SPEAKER.DAIMLERCHRYSLER CORPORATION (DCC) INFORMED ODI THAT CONDENSATION FROM THE INSTRUMENT PANEL AIR CONDITIONING DUCTS MAY DRIP ONTO THE RADIO AND INTO VENT HOLES ON TOP OF THE RADIO.THIS CAN RESULT IN A SHORT CIRCUIT SENDING DIRECT CURRENT TO THE REAR SPEAKERS AND CAUSE A SPEAKER FIRE.THE CONDITION IS PRESENT ONLY ON SUBJECT VEHICLES EQUIPPED WITH THE BASE RADIO.SUBJECT VEHICLES WITH OTHER OPTION RADIOS CONTAIN CIRCUIT PROTECTION THAT PREVENTS SENDING DIRECT CURRENT TO THE SPEAKERS AND ARE NOT AFFECTED.ALL NINE COMPLAINTS PERTAIN TO VEHICLES WITH THE BASE RADIO.BY LETTER DATED NOVEMBER 1, 2004, DCC NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA# 04V531) COVERING MODEL YEAR 2001-2002 DODGE CARAVAN, GRAND CARAVAN, CHRYSLER VOYAGER, AND TOWN & COUNTRY MODELS WITH BASE RADIO ONLY (EST. 238,000 VEHICLES).DCC DEALERS WILL INSTALL A PROTECTIVE TAPE TO THE TOP OF THE RADIO ASSEMBLY TO PREVENT WATER INTRUSION.THE ACTION TAKEN BY DCC IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (2)
Electrical System:wiring: Rear Compartment/trunk
ON JULY 7, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION BASED ON CONSUMER COMPLAINTS ALLEGING AN INTERIOR VEHICLE FIRE STARTING IN THE AREA OF THE DRIVER SIDE REAR SPEAKER.DAIMLERCHRYSLER CORPORATION (DCC) INFORMED ODI THAT CONDENSATION FROM THE INSTRUMENT PANEL AIR CONDITIONING DUCTS MAY DRIP ONTO THE RADIO AND INTO VENT HOLES ON TOP OF THE RADIO.THIS CAN RESULT IN A SHORT CIRCUIT SENDING DIRECT CURRENT TO THE REAR SPEAKERS AND CAUSE A SPEAKER FIRE.THE CONDITION IS PRESENT ONLY ON SUBJECT VEHICLES EQUIPPED WITH THE BASE RADIO.SUBJECT VEHICLES WITH OTHER OPTION RADIOS CONTAIN CIRCUIT PROTECTION THAT PREVENTS SENDING DIRECT CURRENT TO THE SPEAKERS AND ARE NOT AFFECTED.ALL NINE COMPLAINTS PERTAIN TO VEHICLES WITH THE BASE RADIO.BY LETTER DATED NOVEMBER 1, 2004, DCC NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA# 04V531) COVERING MODEL YEAR 2001-2002 DODGE CARAVAN, GRAND CARAVAN, CHRYSLER VOYAGER, AND TOWN & COUNTRY MODELS WITH BASE RADIO ONLY (EST. 238,000 VEHICLES).DCC DEALERS WILL INSTALL A PROTECTIVE TAPE TO THE TOP OF THE RADIO ASSEMBLY TO PREVENT WATER INTRUSION.THE ACTION TAKEN BY DCC IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
Equipment:electrical:radio/tape Deck/cd Etc.
ON JULY 7, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION BASED ON CONSUMER COMPLAINTS ALLEGING AN INTERIOR VEHICLE FIRE STARTING IN THE AREA OF THE DRIVER SIDE REAR SPEAKER.DAIMLERCHRYSLER CORPORATION (DCC) INFORMED ODI THAT CONDENSATION FROM THE INSTRUMENT PANEL AIR CONDITIONING DUCTS MAY DRIP ONTO THE RADIO AND INTO VENT HOLES ON TOP OF THE RADIO.THIS CAN RESULT IN A SHORT CIRCUIT SENDING DIRECT CURRENT TO THE REAR SPEAKERS AND CAUSE A SPEAKER FIRE.THE CONDITION IS PRESENT ONLY ON SUBJECT VEHICLES EQUIPPED WITH THE BASE RADIO.SUBJECT VEHICLES WITH OTHER OPTION RADIOS CONTAIN CIRCUIT PROTECTION THAT PREVENTS SENDING DIRECT CURRENT TO THE SPEAKERS AND ARE NOT AFFECTED.ALL NINE COMPLAINTS PERTAIN TO VEHICLES WITH THE BASE RADIO.BY LETTER DATED NOVEMBER 1, 2004, DCC NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA# 04V531) COVERING MODEL YEAR 2001-2002 DODGE CARAVAN, GRAND CARAVAN, CHRYSLER VOYAGER, AND TOWN & COUNTRY MODELS WITH BASE RADIO ONLY (EST. 238,000 VEHICLES).DCC DEALERS WILL INSTALL A PROTECTIVE TAPE TO THE TOP OF THE RADIO ASSEMBLY TO PREVENT WATER INTRUSION.THE ACTION TAKEN BY DCC IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.
PE02068 · Fuel Tank Leak
Opened Sep 24, 2002 · Closed Oct 9, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
No summary supplied.