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2002 Dodge Grand Caravan

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Dodge Grand Caravan do not stand out strongly from the model-year median of 284.

About this comparison →

When problems were reported

Mileage at the reported incident

195 reports with mileage · 95 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 53 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 42 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

12 crash reports14 fire reports11 injury reports

Steering complaints

53 reports
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35,000 miles · Mar 28, 2006
EquipmentSteering

2002 DODGE GRAND CARAVAN SPORT WITH 35,000 MILES. RECALLED TWICE FOR STEERING FLUID HOSE REPLACEMENTS IN 2004. AFTER FIRST HOSE WAS REPLACED, MINIVAN STARTED LEAKING POWER STEERING FLUID. RECEIVED ANOTHER RECALL NOTICE FOR ANOTHER STEERING HOSE REPLACEMENT. TOOK IT IN TO HAVE THAT REPLACED, TOLD THEM TO LOOK INTO THE POWER STEE…

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2002 DODGE GRAND CARAVAN SPORT WITH 35,000 MILES. RECALLED TWICE FOR STEERING FLUID HOSE REPLACEMENTS IN 2004. AFTER FIRST HOSE WAS REPLACED, MINIVAN STARTED LEAKING POWER STEERING FLUID. RECEIVED ANOTHER RECALL NOTICE FOR ANOTHER STEERING HOSE REPLACEMENT. TOOK IT IN TO HAVE THAT REPLACED, TOLD THEM TO LOOK INTO THE POWER STEERING FLUID LEAK, THEY SAID THEY WOULD. THEY FIXED THE RECALL HOSE, MADE NOT MENTION OF LEAKING FLUID. FLUID DID NOT LEAK FOR SEVERAL WEEKS, THEN STARTED LEAKING AGAIN. TOOK IT BACK IN FOR 3RD RECALL (RADIO VENT SLOTS), AS WELL AS SMOKING ENGINE AND AGAIN MENTIONED LEAKING POWER STEERING FLUID. DEALERSHIP SAID THEY'D LOOK INTO IT. DEALERSHIP CONDUCTED 27 POINT INSPECTION ON OWN WILL, DID NOT FIND LEAKING POWER STEERING FLUID (AUG. 2005). FLUID HAS BEEN LEAKING SINCE THEN. NOISE IN POWER STEERING CONSISTENTLY AUDIBLE, AND INCREASINGLY LOUDER AT ALL TIMES. NOW, DEALERSHIP SAYS THE RACK AND PINION ARE CRACKED AND NEED REPLACING. DEALERSHIP SAYS THIS IS IN NO WAY RELATED TO POWER STEERING HOSE RECALLS OR NEGLECT TO ADDRESS POWER STEERING FLUID LEAKAGE. AM TAKING MINIVAN TO INDEPENDENT TECHNICIAN FOR REVIEW OF RACK AND PINION AND OPINION ON NEXT STEP. *JB

NHTSA ODI #10153869

31,545 miles · Dec 31, 2005
Steering

POWER STEERING WAS LOCKING IN COLD WEATHER DURING INITIAL START UP. FIRST REPORTED 4/05, DEALER STATED IT WAS CAUSED BY PROBLEM WITH HOSES WHICH HAVE A RECALL, RECALL PERFORMED, AND VEHICLE RETURNED. (NOT FIXED), RETURNED VEHICLE AGAIN A FEW DAYS LATER, THEY VERIFIED PROBLEM STILL AND REPLACED POWER STEERING PUMP *DUE TO LOW PRE…

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POWER STEERING WAS LOCKING IN COLD WEATHER DURING INITIAL START UP. FIRST REPORTED 4/05, DEALER STATED IT WAS CAUSED BY PROBLEM WITH HOSES WHICH HAVE A RECALL, RECALL PERFORMED, AND VEHICLE RETURNED. (NOT FIXED), RETURNED VEHICLE AGAIN A FEW DAYS LATER, THEY VERIFIED PROBLEM STILL AND REPLACED POWER STEERING PUMP *DUE TO LOW PRESSURE". I THOUGHT IT WAS FIXED. HOWEVER, SINE THE PROBLEM ONLY OCCURRED IN COLD WEATHER THROUGH THE SUMMER IT WAS FINE UNTIL EARLY DECEMBER AGAIN THE PROBLEM WAS BACK BUT EVEN WORSE, THIS TIME IT WAS ALSO HAPPENING WHILE DRIVING. RETURNED VEHICLE TO DEALER "OF COURSE IT WAS NOW OUT OF MANUFACTURE WARRANTY", HOWEVER DEALER AGREED TO FIX PROBLEM SINCE IT HAD PRIOR HISTORY. THEY VERIFIED PROBLEM BY SERVICE MANAGER AND MECHANIC THE DAY I BROUGHT IT IN, HOWEVER THEY WERE NOT ABLE TO DUPLICATE THE PROBLEM AGAIN. THEY HAD MY VAN FOR 3 WEEKS, DURING THIS TIME THEY DIDN'T KNOW WHAT THEY WERE GOING TO DO WITH IT BUT WERE NOT GOING TO GIVE IT BACK TO THE SAFETY ISSUE. I EVEN TRIED TO GET CHRYSLER INVOLVED AND THEY NEVER CALLED ME BACK EVEN THOUGH I LEFT SEVERAL MESSAGES AND WAS PROMISED A CALL BACK. FINALLY THE DEALER DECIDED TO REPLACE THE FRONT STEERING RACK. I GOT IT BACK, IT WAS FINE FOR 4 DAYS AND PROBLEM IS STILL THERE. I CALLED THE DEALER AND THEY SAID THEY DIDN'T KNOW WHAT TO DO, AND WOULD LEAVE A MESSAGE FOR THE SERVICE MANAGER WHO WAS HANDLING MY CASE. IT HAS NOW BEEN 4 DAYS AND NO RETURN CALL. MEANTIME IM DRIVING AROUND AND UNSAFE CAR, PAYING OVER $600.00 A MONTH. IM VERY UPSET THERE ISN'T MORE THAT CAN BE DONE AGAINST THESE COMPANIES PUTTING LIVES AT RISK. *NM

NHTSA ODI #10146645

52,000 miles · Dec 18, 2005
Steering

POWER STEERING PUMP MAKING LOAD NOISES AGAIN. HAD HOSES REPLACED DUE TO PREVIOUS RECALL ABOUT A YEAR AGO. *JB

NHTSA ODI #10145535

48,000 miles · Nov 30, 2005
Steering

DT: THE CONTACT STATED AFTER HAVING A NHTSA RECALL CAMPAIGN 04V386000 REPAIRS PERFORMED ON THE STEERING: HYDRAULIC POWER ASSIST: HOSE, PIPING, AND CONNECTIONS THERE HAS BEEN A SHUDDER IN THE STEERING WHEN ATTEMPTING TO MAKE TURNS AT LOW SPEEDS. THE VEHICLE HAS BEEN TO THE DEALER NUMEROUS TIMES, AND THE DEALER WAS UNABLE TO …

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DT: THE CONTACT STATED AFTER HAVING A NHTSA RECALL CAMPAIGN 04V386000 REPAIRS PERFORMED ON THE STEERING: HYDRAULIC POWER ASSIST: HOSE, PIPING, AND CONNECTIONS THERE HAS BEEN A SHUDDER IN THE STEERING WHEN ATTEMPTING TO MAKE TURNS AT LOW SPEEDS. THE VEHICLE HAS BEEN TO THE DEALER NUMEROUS TIMES, AND THE DEALER WAS UNABLE TO ACCURATELY DIAGNOSE THE PROBLEM. *AK

NHTSA ODI #10144061

32,725 miles · Feb 23, 2005
Power TrainSteering

POWER STEERING PUMP, RACK AND PINION SEALS, TRANSMISSION SOLENIOD PACK. ON DEC 16, 2003 I TOOK VAN IN FOR BRAKE PROBLEMS. THE DEALER DID A RECALL JOB ON THE POWER STEERING COOLER HOSE. 1 WEEK LATER THE POWER STEERING STARTED GROWLING. I CHECKED FLUID AND NOTICED THE PUMP WAS DRY. APPARENTLY THE DEALER DIDN'T TOP OFF THE FLUID. …

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POWER STEERING PUMP, RACK AND PINION SEALS, TRANSMISSION SOLENIOD PACK. ON DEC 16, 2003 I TOOK VAN IN FOR BRAKE PROBLEMS. THE DEALER DID A RECALL JOB ON THE POWER STEERING COOLER HOSE. 1 WEEK LATER THE POWER STEERING STARTED GROWLING. I CHECKED FLUID AND NOTICED THE PUMP WAS DRY. APPARENTLY THE DEALER DIDN'T TOP OFF THE FLUID. I FILLED RESEVIOR AND DROVE BUT IT STILL HAD A LITTLE GROWL IN THE POWER STEERING. I TOOK THE VEHICLE BACK INTO THE SAME DEALER ON NOV 19, 2004 FOR AN OIL CHANGE AND ANOTHER POWER STEERING HOSE RECALL AND TOLD THEM THE STORY AND TO CHECK OUT PUMP. THEY SAID THE PUMP CHECKED OUT OK BUT THERE WAS A LITTLE NOISE WHEN MAKING SHARP TURNS BUT THEY WEREN'T GOING TO REPLACE THE PUMP. I TOLD THEM I WOULD BRING BACK IN COLDER WEATHER BECAUSE IT WAS STIFF TO STEER. I RETURNED ON 2/22/2005 BECAUSE THE PUMP WAS REALLY GROWLING AND IT WAS HARD TO STEER. THE DEALER CHECKED THE PUMP SAID IT WAS LOW BUT THEY DID NOTICE LEAKS FROM THE RACK N PINION AND TRANSMISSION SOLENIOD PACK. I ASKED THEM IF THIS WAS DUE TO THE POWER STEERING PUMP AND THEY SAID NO. I EXPLAIND I PURCHSED THE VEHICLE FROM THEM EXACTLY 2 YEARS AGO AND IT WAS LESS THAN A YEAR OLD AND ONLY HAD 20K ON IT. THEY SAID THEY CAN'T WARRANTY IT BUT WOULD FIX IT FOR $1600. I DECLINED AT THIS POINT.*AK

NHTSA ODI #10112056

Mileage unknown · Feb 7, 2005
Steering

PROBLEM WITH STEERING FOR TWO YEARS. THE DEALER HAS REPLACED LOWER POWER STEERING HOSE, POWER STEERING PUMP AND RACK AND PINION. *BF THE DEALER ALSO REPLACED THE TWO UPPER POWER RETURN HOSES AND INSTALL A LONGER POWER STEERING HOSE. *NM

NHTSA ODI #10111421

30,000 miles · Nov 27, 2004
Steering

POWER STEERING SYSTEM IS MAKING EXTREME AMOUNTS OF NOISE. THERE IS A HIGH PROBABILITY OF PREMATURE FAILURE CAUSING LOSS OF VEHICLE CONTROL IF IT HAPPENS DURING A CORNERING MANEUVER. DEALER(S) ACKNOWLEDGE THIS IS A DEFECT ON THIS MODEL AND GET MANY COMPLAINTS FROM CUSTOMERS. MANUFACTURER HAS BEEN CONTACTED AND REFUSES TO REPAI…

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POWER STEERING SYSTEM IS MAKING EXTREME AMOUNTS OF NOISE. THERE IS A HIGH PROBABILITY OF PREMATURE FAILURE CAUSING LOSS OF VEHICLE CONTROL IF IT HAPPENS DURING A CORNERING MANEUVER. DEALER(S) ACKNOWLEDGE THIS IS A DEFECT ON THIS MODEL AND GET MANY COMPLAINTS FROM CUSTOMERS. MANUFACTURER HAS BEEN CONTACTED AND REFUSES TO REPAIR THE DEFECTIVE COMPONENTS.*AK

NHTSA ODI #10100618

4,000 miles · Nov 12, 2004
Fuel System, GasolinePower TrainSteering

I HAVE A DODGE GRAND CARAVAN 2003. IT DID OK FOR ABOUT SIX MONTHS AFTER THAT IT HAS BEEN ONE PROBLEM AFTER ANOTHER. WHEN I'M WAITING TO GO ON A ROAD IF I TAKE MY FOOT OFF BRAKE IT STARTS ROLLING BACKWARD FAST. YOU HAVE TO HOLD THE BRAKE WHILE PUSHING THE GAS TO KEEP IT FROM ROLLING BACK. IT'S STEERING HAS GIVEN ME TROUBLE, THE…

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I HAVE A DODGE GRAND CARAVAN 2003. IT DID OK FOR ABOUT SIX MONTHS AFTER THAT IT HAS BEEN ONE PROBLEM AFTER ANOTHER. WHEN I'M WAITING TO GO ON A ROAD IF I TAKE MY FOOT OFF BRAKE IT STARTS ROLLING BACKWARD FAST. YOU HAVE TO HOLD THE BRAKE WHILE PUSHING THE GAS TO KEEP IT FROM ROLLING BACK. IT'S STEERING HAS GIVEN ME TROUBLE, THE GAS GAUGE HAS CAUSED PROBLEMS, ETC.... I HAVE CONTACTED DODGE SEVERAL TIMES, BUT HAVE GOTTEN NO HELP FROM THEM. *JB

NHTSA ODI #10098731

50,774 miles · Nov 3, 2004
Steering

PREMATURE FAILURE OF POWER STEERING PUMP ON 2002 DODGE GRAND CARAVAN. REPLACED UPPER POWER STEERING RETURN HOSE. *BF THE VEHICLE HAS BEEN RECALLED TWICE FOR THIS PROBLEM. *NM THE CONSUMER EXPERIENCED SIMILAR PROBLEMS WITH THE POWER STEERING HOSE PRIOR TO THE FIRST RECALL. RECALL CAMPAIGN ID NUMBER : 04V386000 *TC *JB

NHTSA ODI #10099387

31,000 miles · Oct 21, 2004
Steering

AFTER RECEIVING A RECALL FOR THE UPPER POWER STEERING RETURN HOSE, AND CALLING THE DEALER. THE CONSUMER WAS TOLD BY THE MANAGER THAT THEY ONLY HAD THREE PARTS IN AND THEY WERE ONLY FOR VEHICLES THAT WERE INOPERABLE. THE CONSUMER WAS TOLD THAT THEY ONLY SERVICED CONSUMERS THAT PURCHASED THEIR VEHICLES FROM THEM. NHTSA RECAL…

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AFTER RECEIVING A RECALL FOR THE UPPER POWER STEERING RETURN HOSE, AND CALLING THE DEALER. THE CONSUMER WAS TOLD BY THE MANAGER THAT THEY ONLY HAD THREE PARTS IN AND THEY WERE ONLY FOR VEHICLES THAT WERE INOPERABLE. THE CONSUMER WAS TOLD THAT THEY ONLY SERVICED CONSUMERS THAT PURCHASED THEIR VEHICLES FROM THEM. NHTSA RECALL 04V386000. *JB

NHTSA ODI #10097395

Official recalls

5

04V531000 · Equipment:electrical:radio/tape Deck/cd Etc.

Nov 2, 2004

ON CERTAIN MINI VANS, CONDENSATION FROM THE INSTRUMENT PANEL AIR CONDITIONING DUCTS MAY DROP THROUGH VENT HOLES IN THE TOP OF THE RADIO AND RESULT IN A SHORT CIRCUIT THAT SUBSEQUENTLY SENDS DIRECT CURRENT TO THE REAR SPEAKERS.

Consequence & remedy

Consequence: THIS COULD RESULT IN A SPEAKER FIRE.

Remedy: DEALERS WILL ADD A SPECIAL TAPE TO THE TOP OF THE RADIO TO PREVENT THE POTENTIAL OF WATER INTRUSION. THE RECALL BEGAN ON JANUARY 31, 2005. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

03V094000 · Structure

Mar 7, 2003

CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

Consequence & remedy

Consequence: THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

Remedy: DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

02V274000 · Fuel System, Gasoline:storage:tank Assembly

Oct 8, 2002

ON CERTAIN MINI VANS, THE FUEL TANK CONTROL VALVE WELD JOINT COULD SEPARATE RESULTING IN A POSSIBLE FUEL LEAK.

Consequence & remedy

Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERBODY FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL TANK AND REPLACE IT IF NECESSARY. OWNER NOTIFICATION BEGAN OCTOBER 28, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

01V310000 · Child Seat

Oct 4, 2001

VEHICLE DESCRIPTION: CERTAIN MINI VANS FAIL TO COMPLY WITH REQUIREMENTS OF FMVSS NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE OWNER MANUALS SUPPLIED WITH THESE VEHICLES DO NOT INDICATE WHICH SEATING POSITIONS ARE EQUIPPED WITH TETHER ANCHORAGES AND CHILD RESTRAINT ANCHORAGE SYSTEMS AS REQUIRED BY THE STANDARD.

Consequence & remedy

Consequence: IN THE EVENT OF A CRASH, THE CHILD SEAT MAY NOT BE PROPERLY ATTACHED INCREASING THE RISK OF INJURY TO THE CHILD.

Remedy: OWNERS WILL BE PROVIDED WITH THE NECESSARY CHILD RESTRAINT SYSTEM INFORMATION. OWNER NOTIFICATION IS EXPECTED TO BEGIN OCTOBER 8, 2001. OWNERS WHO DO NOT RECEIVE THE FREE INFORMATION WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

5

EA05009 · Headlight Malfunction

Opened Jun 1, 2005 · Closed May 2, 2006

Status: closed (inferred from source dates) · Electrical System; Exterior Lighting:headlights; Exterior Lighting:headlights:switch

OWNER REPORTS INDICATE ALLEGATIONS OF IMPROPER HEADLIGHT OPERATION OF ONE OR BOTH HEADLIGHTS.SOME REPORT INTERMITTENT OUTAGE OR DIMMING.MANY REPORT THAT THE CONDITION IS RANDOM; IT SOMETIMES DOES NOT REPEAT AND LASTS FOR A VERY SHORT DURATION. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT FOR ADDITIONAL INFORMATION.

Additional source detail variants (3)

Electrical System

OWNER REPORTS INDICATE ALLEGATIONS OF IMPROPER HEADLIGHT OPERATION OF ONE OR BOTH HEADLIGHTS.SOME REPORT INTERMITTENT OUTAGE OR DIMMING.MANY REPORT THAT THE CONDITION IS RANDOM; IT SOMETIMES DOES NOT REPEAT AND LASTS FOR A VERY SHORT DURATION. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT FOR ADDITIONAL INFORMATION.

Exterior Lighting:headlights

OWNER REPORTS INDICATE ALLEGATIONS OF IMPROPER HEADLIGHT OPERATION OF ONE OR BOTH HEADLIGHTS.SOME REPORT INTERMITTENT OUTAGE OR DIMMING.MANY REPORT THAT THE CONDITION IS RANDOM; IT SOMETIMES DOES NOT REPEAT AND LASTS FOR A VERY SHORT DURATION. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT FOR ADDITIONAL INFORMATION.

Exterior Lighting:headlights:switch

OWNER REPORTS INDICATE ALLEGATIONS OF IMPROPER HEADLIGHT OPERATION OF ONE OR BOTH HEADLIGHTS.SOME REPORT INTERMITTENT OUTAGE OR DIMMING.MANY REPORT THAT THE CONDITION IS RANDOM; IT SOMETIMES DOES NOT REPEAT AND LASTS FOR A VERY SHORT DURATION. A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL MONITOR THIS ISSUE AND RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.SEE SUMMARY REPORT FOR ADDITIONAL INFORMATION.

PE05004 · Headlight Malfunction

Opened Feb 2, 2005 · Closed Jun 1, 2005

Status: closed (inferred from source dates) · Electrical System; Exterior Lighting:headlights; Exterior Lighting:headlights:switch

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER RECEIVING REPORTS FROM CONSUMERS THAT THEIR HEADLIGHTS WOULD MALFUNCTION IN VARIOUS WAYS FROM FLICKERING TO COMPLETE NON-ILLUMINATION.HEADLIGHT OPERATION IS MONITORED BY THE VEHICLE'S BODY CONTROL MODULE (BCM) AND FRONT CONTROL MODULE (FCM).ODI IS UPGRADING THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA05-009) TO FURTHER EXAMINE THE ISSUE.

Additional source detail variants (3)

Electrical System

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER RECEIVING REPORTS FROM CONSUMERS THAT THEIR HEADLIGHTS WOULD MALFUNCTION IN VARIOUS WAYS FROM FLICKERING TO COMPLETE NON-ILLUMINATION.HEADLIGHT OPERATION IS MONITORED BY THE VEHICLE'S BODY CONTROL MODULE (BCM) AND FRONT CONTROL MODULE (FCM).ODI IS UPGRADING THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA05-009) TO FURTHER EXAMINE THE ISSUE.

Exterior Lighting:headlights

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER RECEIVING REPORTS FROM CONSUMERS THAT THEIR HEADLIGHTS WOULD MALFUNCTION IN VARIOUS WAYS FROM FLICKERING TO COMPLETE NON-ILLUMINATION.HEADLIGHT OPERATION IS MONITORED BY THE VEHICLE'S BODY CONTROL MODULE (BCM) AND FRONT CONTROL MODULE (FCM).ODI IS UPGRADING THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA05-009) TO FURTHER EXAMINE THE ISSUE.

Exterior Lighting:headlights:switch

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION AFTER RECEIVING REPORTS FROM CONSUMERS THAT THEIR HEADLIGHTS WOULD MALFUNCTION IN VARIOUS WAYS FROM FLICKERING TO COMPLETE NON-ILLUMINATION.HEADLIGHT OPERATION IS MONITORED BY THE VEHICLE'S BODY CONTROL MODULE (BCM) AND FRONT CONTROL MODULE (FCM).ODI IS UPGRADING THIS PRELIMINARY EVALUATION TO AN ENGINEERING ANALYSIS (EA05-009) TO FURTHER EXAMINE THE ISSUE.

EA04031 · Power Liftgate Latch

Opened Nov 22, 2004 · Closed Apr 7, 2005

Status: closed (inferred from source dates) · Latches/locks/linkages; Latches/locks/linkages:tailgate:latch

THIS INVESTIGATION WAS OPENED AS PE04-054 REGARDING REPORTS OF ALLEGED POWER LIFTGATE (PLG) OPENING WHILE DRIVING.THE INVESTIGATION WAS UPGRADED ON NOVEMBER 22, 2004 BASED ON INFORMATION PROVIDED BY DAIMLERCHRYSLER CORPORATION (DCC) IN ITS SEPTEMBER 17, 2004 RESPONSE TO PE04-054. BY LETTER OF APRIL 5, 2005, DCC HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 70,235 MODEL YEAR (MY) 2003 CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN VEHICLES EQUIPPED WITH THE PLG OPTION.DCC HAS IDENTIFIED A PROBLEM IN EARLY PRODUCTION MY 2003 PLG CONTROL MODULES THAT CAN PREVENT THE PLG DOOR FROM LATCHING CLOSED IN A POWER OPEN/CLOSE CYCLE.IN THIS CONDITION THE PLG CAN RISE (NOT POWER OPEN) DURING VEHICLE OPERATION.DEALERS WILL INSTALL A REVISED PLG CONTROL MODULE TO REMEDY THE AFFECTED VEHICLES.SEE SAFETY RECALL 05V134 FOR DETAILS.

Additional source detail variants (2)

Latches/locks/linkages

THIS INVESTIGATION WAS OPENED AS PE04-054 REGARDING REPORTS OF ALLEGED POWER LIFTGATE (PLG) OPENING WHILE DRIVING.THE INVESTIGATION WAS UPGRADED ON NOVEMBER 22, 2004 BASED ON INFORMATION PROVIDED BY DAIMLERCHRYSLER CORPORATION (DCC) IN ITS SEPTEMBER 17, 2004 RESPONSE TO PE04-054. BY LETTER OF APRIL 5, 2005, DCC HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 70,235 MODEL YEAR (MY) 2003 CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN VEHICLES EQUIPPED WITH THE PLG OPTION.DCC HAS IDENTIFIED A PROBLEM IN EARLY PRODUCTION MY 2003 PLG CONTROL MODULES THAT CAN PREVENT THE PLG DOOR FROM LATCHING CLOSED IN A POWER OPEN/CLOSE CYCLE.IN THIS CONDITION THE PLG CAN RISE (NOT POWER OPEN) DURING VEHICLE OPERATION.DEALERS WILL INSTALL A REVISED PLG CONTROL MODULE TO REMEDY THE AFFECTED VEHICLES.SEE SAFETY RECALL 05V134 FOR DETAILS.

Latches/locks/linkages:tailgate:latch

THIS INVESTIGATION WAS OPENED AS PE04-054 REGARDING REPORTS OF ALLEGED POWER LIFTGATE (PLG) OPENING WHILE DRIVING.THE INVESTIGATION WAS UPGRADED ON NOVEMBER 22, 2004 BASED ON INFORMATION PROVIDED BY DAIMLERCHRYSLER CORPORATION (DCC) IN ITS SEPTEMBER 17, 2004 RESPONSE TO PE04-054. BY LETTER OF APRIL 5, 2005, DCC HAS NOTIFIED THE AGENCY THAT IT WILL CONDUCT A SAFETY RECALL OF 70,235 MODEL YEAR (MY) 2003 CHRYSLER TOWN & COUNTRY AND DODGE GRAND CARAVAN VEHICLES EQUIPPED WITH THE PLG OPTION.DCC HAS IDENTIFIED A PROBLEM IN EARLY PRODUCTION MY 2003 PLG CONTROL MODULES THAT CAN PREVENT THE PLG DOOR FROM LATCHING CLOSED IN A POWER OPEN/CLOSE CYCLE.IN THIS CONDITION THE PLG CAN RISE (NOT POWER OPEN) DURING VEHICLE OPERATION.DEALERS WILL INSTALL A REVISED PLG CONTROL MODULE TO REMEDY THE AFFECTED VEHICLES.SEE SAFETY RECALL 05V134 FOR DETAILS.

PE04049 · Speaker Fire In The Rear Of The Vehicle

Opened Jul 7, 2004 · Closed Nov 5, 2004

Status: closed (inferred from source dates) · Electrical System:wiring: Rear Compartment/trunk; Equipment:electrical:radio/tape Deck/cd Etc.

ON JULY 7, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION BASED ON CONSUMER COMPLAINTS ALLEGING AN INTERIOR VEHICLE FIRE STARTING IN THE AREA OF THE DRIVER SIDE REAR SPEAKER.DAIMLERCHRYSLER CORPORATION (DCC) INFORMED ODI THAT CONDENSATION FROM THE INSTRUMENT PANEL AIR CONDITIONING DUCTS MAY DRIP ONTO THE RADIO AND INTO VENT HOLES ON TOP OF THE RADIO.THIS CAN RESULT IN A SHORT CIRCUIT SENDING DIRECT CURRENT TO THE REAR SPEAKERS AND CAUSE A SPEAKER FIRE.THE CONDITION IS PRESENT ONLY ON SUBJECT VEHICLES EQUIPPED WITH THE BASE RADIO.SUBJECT VEHICLES WITH OTHER OPTION RADIOS CONTAIN CIRCUIT PROTECTION THAT PREVENTS SENDING DIRECT CURRENT TO THE SPEAKERS AND ARE NOT AFFECTED.ALL NINE COMPLAINTS PERTAIN TO VEHICLES WITH THE BASE RADIO.BY LETTER DATED NOVEMBER 1, 2004, DCC NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA# 04V531) COVERING MODEL YEAR 2001-2002 DODGE CARAVAN, GRAND CARAVAN, CHRYSLER VOYAGER, AND TOWN & COUNTRY MODELS WITH BASE RADIO ONLY (EST. 238,000 VEHICLES).DCC DEALERS WILL INSTALL A PROTECTIVE TAPE TO THE TOP OF THE RADIO ASSEMBLY TO PREVENT WATER INTRUSION.THE ACTION TAKEN BY DCC IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (2)

Electrical System:wiring: Rear Compartment/trunk

ON JULY 7, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION BASED ON CONSUMER COMPLAINTS ALLEGING AN INTERIOR VEHICLE FIRE STARTING IN THE AREA OF THE DRIVER SIDE REAR SPEAKER.DAIMLERCHRYSLER CORPORATION (DCC) INFORMED ODI THAT CONDENSATION FROM THE INSTRUMENT PANEL AIR CONDITIONING DUCTS MAY DRIP ONTO THE RADIO AND INTO VENT HOLES ON TOP OF THE RADIO.THIS CAN RESULT IN A SHORT CIRCUIT SENDING DIRECT CURRENT TO THE REAR SPEAKERS AND CAUSE A SPEAKER FIRE.THE CONDITION IS PRESENT ONLY ON SUBJECT VEHICLES EQUIPPED WITH THE BASE RADIO.SUBJECT VEHICLES WITH OTHER OPTION RADIOS CONTAIN CIRCUIT PROTECTION THAT PREVENTS SENDING DIRECT CURRENT TO THE SPEAKERS AND ARE NOT AFFECTED.ALL NINE COMPLAINTS PERTAIN TO VEHICLES WITH THE BASE RADIO.BY LETTER DATED NOVEMBER 1, 2004, DCC NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA# 04V531) COVERING MODEL YEAR 2001-2002 DODGE CARAVAN, GRAND CARAVAN, CHRYSLER VOYAGER, AND TOWN & COUNTRY MODELS WITH BASE RADIO ONLY (EST. 238,000 VEHICLES).DCC DEALERS WILL INSTALL A PROTECTIVE TAPE TO THE TOP OF THE RADIO ASSEMBLY TO PREVENT WATER INTRUSION.THE ACTION TAKEN BY DCC IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

Equipment:electrical:radio/tape Deck/cd Etc.

ON JULY 7, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION BASED ON CONSUMER COMPLAINTS ALLEGING AN INTERIOR VEHICLE FIRE STARTING IN THE AREA OF THE DRIVER SIDE REAR SPEAKER.DAIMLERCHRYSLER CORPORATION (DCC) INFORMED ODI THAT CONDENSATION FROM THE INSTRUMENT PANEL AIR CONDITIONING DUCTS MAY DRIP ONTO THE RADIO AND INTO VENT HOLES ON TOP OF THE RADIO.THIS CAN RESULT IN A SHORT CIRCUIT SENDING DIRECT CURRENT TO THE REAR SPEAKERS AND CAUSE A SPEAKER FIRE.THE CONDITION IS PRESENT ONLY ON SUBJECT VEHICLES EQUIPPED WITH THE BASE RADIO.SUBJECT VEHICLES WITH OTHER OPTION RADIOS CONTAIN CIRCUIT PROTECTION THAT PREVENTS SENDING DIRECT CURRENT TO THE SPEAKERS AND ARE NOT AFFECTED.ALL NINE COMPLAINTS PERTAIN TO VEHICLES WITH THE BASE RADIO.BY LETTER DATED NOVEMBER 1, 2004, DCC NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA# 04V531) COVERING MODEL YEAR 2001-2002 DODGE CARAVAN, GRAND CARAVAN, CHRYSLER VOYAGER, AND TOWN & COUNTRY MODELS WITH BASE RADIO ONLY (EST. 238,000 VEHICLES).DCC DEALERS WILL INSTALL A PROTECTIVE TAPE TO THE TOP OF THE RADIO ASSEMBLY TO PREVENT WATER INTRUSION.THE ACTION TAKEN BY DCC IS SUFFICIENT TO RESOLVE THE ISSUE RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

PE02068 · Fuel Tank Leak

Opened Sep 24, 2002 · Closed Oct 9, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

No summary supplied.