NHTSA owner reports · September 18, 2026 snapshot.
Suspension complaints
540 reportsClear category filter60,000 miles · Jul 26, 2006
Suspension
I PURCHASED A 1998 DODGE DURANGO FROM A SMALL CAR DEALERSHIP IN 2004. IT ONLY HAD 50K MILES ON IT. IT NOW HAS 75K MILES ON IT. I WAS TOLD BEFORE A TRIP THAT MY TRUCK HAD SOME "PLAY". NOT KNOWING WHAT THAT WAS, I CONTINUED TO DRIVE IT. I AM NOW TOLD THAT IT IS GOING TO COST ME $1000 TO FIX IT AND THEN I WOULD NEED TO REPLACE THE …
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I PURCHASED A 1998 DODGE DURANGO FROM A SMALL CAR DEALERSHIP IN 2004. IT ONLY HAD 50K MILES ON IT. IT NOW HAS 75K MILES ON IT. I WAS TOLD BEFORE A TRIP THAT MY TRUCK HAD SOME "PLAY". NOT KNOWING WHAT THAT WAS, I CONTINUED TO DRIVE IT. I AM NOW TOLD THAT IT IS GOING TO COST ME $1000 TO FIX IT AND THEN I WOULD NEED TO REPLACE THE TIRES ONLY HAVE 5K MILES ON THEM. I AM LOOKING AT A 2K DOLLAR FIX! ONE MECHANIC TOLD ME THEY WERE EXTREMELY UNSAFE! I HAVE 3 SMALL CHILDREN AND THIS IS OUR MAIN VEHICLE. HOW MANY LIVES ARE THEY GOING TO PUT IN DANGER FOR THE DURANGO OWNERS (1998-1999)? WE HAVE THE SAME BALL JOINT PROBLEMS AS THE 2000-2003 OWNERS. I HAVE RESEARCHED THE INTERNET AND FORUMS AND HAVE SEEN THOUSANDS OF COMPLAINTS SO WHY HAS NOTHING BEEN DONE? I DO NOT HAVE $2000 DOLLARS TO PUT INTO A TRUCK THAT SHOULDN'T HAVE ANYTHING BUT MINOR THINGS WITH THE MILEAGE AND JUST NORMAL DRIVING. THIS IS UNSAFE AND IS PUTTING MANY LIVES IN DANGER. ARE THEY GOING TO WAIT TO GET MEDICAL BILLS AND FUNERAL EXPENSES WHEN AN ENTIRE FAMILY LOSES THEIR LIVES FROM THE TRUCK ROLLING? WHAT HAPPENS TO THE ONES WHO KEEP DRIVING IT, UNAWARE WHAT THE "PLAY" IS? THEY WILL BE THE ONES POSSIBLE LOSING THEIR LIVES OR TAKING SOMEONE ELSE'S! I SEE ANOTHER CLASS ACTION LAW SUITE COMING ON!!! *JB
NHTSA ODI #10163493
74,000 miles · Jul 7, 2006
Suspension
AFTER PAYING $1500 TO REPLACE THE UPPER AND LOWER BALL JOINTS ON OUR RECENTLY PURCHASED DURANGO, I DISCOVERED THERE WAS A RECALL ON THE UPPER BALL JOINT FOR DURANGOS. WHEN I INQUIRED WITH DEALER ABOUT A POSSIBLE REIMBURSEMENT FOR THE PARTS RECALLED I WAS NOTIFIED THAT THE RECALL DID NOT APPLY TO OUR VEHICLE YEAR, IT ONLY APPLIE…
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AFTER PAYING $1500 TO REPLACE THE UPPER AND LOWER BALL JOINTS ON OUR RECENTLY PURCHASED DURANGO, I DISCOVERED THERE WAS A RECALL ON THE UPPER BALL JOINT FOR DURANGOS. WHEN I INQUIRED WITH DEALER ABOUT A POSSIBLE REIMBURSEMENT FOR THE PARTS RECALLED I WAS NOTIFIED THAT THE RECALL DID NOT APPLY TO OUR VEHICLE YEAR, IT ONLY APPLIED TO 2000-2003 MODEL YEARS. ALTHOUGH OUR 1998 MODEL ENCOUNTERED THE SAME PROBLEM AS THE RECALLED VEHICLES, DAIMLER CHRYSLER WASN'T WILLING TO REIMBURSE OR DO ANYTHING FOR US. I FOUND THIS VERY DISAPPOINTING CONSIDERING THIS IS THE FOURTH DODGE WE'VE OWNED AND CURRENTLY BOTH OUR VEHICLES ARE DODGE MAKES. WITH THE ENORMOUS NUMBER OF DOCUMENTED COMPLAINTS IT SEEMS REASONABLE TO EXPECT THE NHTSA TO DEMAND DAIMLER CHRYSLER RECALL THE 1998 AND 1999 DURANGOS FOR BALL JOINT PROBLEMS AS WELL. *JB
NHTSA ODI #10161841
155,000 miles · May 30, 2006
Service Brakes, HydraulicSuspension
DT*: THE CONTACT STATED WHILE AT THE DEALERSHIP FOR A TIRE REPLACEMENT AND ALIGNMENT THE DEALERSHIP OBSERVED THE UPPER AND LOWER BALL JOINTS NEEDED TO BE REPLACED PRIOR TO THE TIRE REPLACEMENT. THERE IS A NHTSA RECALL, # 04V596000, REGARDING THE SUSPENSION: FRONT: CONTROL ARM: UPPER BALL JOINT. THE VIN WAS NOT INCLUDED IN THE …
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DT*: THE CONTACT STATED WHILE AT THE DEALERSHIP FOR A TIRE REPLACEMENT AND ALIGNMENT THE DEALERSHIP OBSERVED THE UPPER AND LOWER BALL JOINTS NEEDED TO BE REPLACED PRIOR TO THE TIRE REPLACEMENT. THERE IS A NHTSA RECALL, # 04V596000, REGARDING THE SUSPENSION: FRONT: CONTROL ARM: UPPER BALL JOINT. THE VIN WAS NOT INCLUDED IN THE RECALL. THE DEALERSHIP REPLACED THE UPPER AND LOWER BALL JOINTS ON BOTH SIDES. SINCE PURCHASE, THE ABS LIGHT AND BRAKE LIGHT INTERMITTENTLY ILLUMINATE. AS A RESULT, SMOKE COMES FROM THE WHEEL WELL AREA. THE DEALERSHIP WAS NOTIFIED ABOUT THE PROBLEM HOWEVER, THEY ARE UNABLE TO DUPLICATE IT.
NHTSA ODI #10158528
Mileage unknown · Mar 27, 2006
Suspension
AFTER SEEING A REPORT ABOUT FAILED BALL JOINTS IN DODGE DURANGOS, WE HAD OURS INSPECTED AND THEY ALL HAD TO BE REPLACED. WE HAD THEM REPLACED AND 4 MONTHS LATER THEY HAD TO BE REPLACED AGAIN. *JB
NHTSA ODI #10153800
76,000 miles · Mar 19, 2006
Suspension
I HAVE A 1998 DODGE DURANGO. I AM AWARE THAT CHRYSLER HAS RECALLED 2000-2004 DURANGOS FOR BALL JOINT/SUSPENSION DEFECTS. I HAVE THE SAME DEFECT/PROBLEM WITH MY 1998 DURANGO. ARE THERE GOING TO BE ADDITIONAL RECALLS FOR THIS YEAR FROM CHRYSLER. I HAVE A QUOTE OF $2500.00 TO FIX THIS PROBLEM. AFTER SEARCHING MANY WEBSITES I S…
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I HAVE A 1998 DODGE DURANGO. I AM AWARE THAT CHRYSLER HAS RECALLED 2000-2004 DURANGOS FOR BALL JOINT/SUSPENSION DEFECTS. I HAVE THE SAME DEFECT/PROBLEM WITH MY 1998 DURANGO. ARE THERE GOING TO BE ADDITIONAL RECALLS FOR THIS YEAR FROM CHRYSLER. I HAVE A QUOTE OF $2500.00 TO FIX THIS PROBLEM. AFTER SEARCHING MANY WEBSITES I SEE THAT MANY 1998 DURANGO OWNERS ARE EXPERIENCING THE SAME PROBLEM. *NM
NHTSA ODI #10153126
69,100 miles · Mar 17, 2006
SteeringSuspension
DAIMLER CHRYSLER ISSUED A RECALL (04V596000) FOR BALL JOINT AND EXTENDED WARRANTY TO 10 YR / 100000 MILES FOR 2000 - 2003 DURANGOS. MY QUESTION IS WHY THE '98 DURANGOS WERE NOT INCLUDED SINCE MY 98 DURANGO HAD THE SAME FAILURE AND THE CURRENT MILEAGE IS ONLY 69,000
NHTSA ODI #10152951
59,718 miles · Feb 10, 2006
Service Brakes, HydraulicSuspension
I TOOK VEHICLE TO MY MECHANIC, COMPLAINT REGARDING LEFT FRONT BRAKE. ALREADY HAD NEW BRAKES, ROTORS REPLACED ONE YEAR AGO. MECHANIC FOUND THAT THE BALL JOINTS NEED REPLACED. VEHICLE HAS 59,000 MILES ON IT, AND HAS ALREADY HAD BALL JOINTS REPLACED, DURING A TSB REPAIR BULLETIN, SEVERAL YEARS AGO, ON MY 1998 DODGE DURANGO, 4X4.…
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I TOOK VEHICLE TO MY MECHANIC, COMPLAINT REGARDING LEFT FRONT BRAKE. ALREADY HAD NEW BRAKES, ROTORS REPLACED ONE YEAR AGO. MECHANIC FOUND THAT THE BALL JOINTS NEED REPLACED. VEHICLE HAS 59,000 MILES ON IT, AND HAS ALREADY HAD BALL JOINTS REPLACED, DURING A TSB REPAIR BULLETIN, SEVERAL YEARS AGO, ON MY 1998 DODGE DURANGO, 4X4. MECHANIC SAYS THAT SPINDLES NEED REPLACED, ALONG WITH BALL JOINTS. PREMATURE FAILURE, VEHICLE SHOULD DRIVE FOR 100,000 MILES BEFORE A FAILURE SUCH AS THIS ON THE BALL JOINTS. CURRENTLY WAITING ON PARTS FROM DEALER, TO REPLACE WORN PARTS, HAD EXTENDED WARRANTY, BUT ALREADY RAN OUT IN MAY 2005. AM ALSO HAVING BUSHINGS REPLACED, DUE TO EXTREME TEMPS IN PHOENIX AREA. WILL COST OVER $3000.00 TO DO THE REPAIRS, WHICH SHOULD EITHER BE RECALLED BY DC, OR COVERED UNDER WARRANTY. WILL ALSO CALL AND COMPLAIN TO DEALER. *NM
NHTSA ODI #10149955
70,000 miles · Jan 3, 2006
Suspension
1998 DODGE DURANGO BALL JOINTS. *JB
NHTSA ODI #10146756
45,097 miles · Dec 19, 2005
Suspension
DT: THE CONTACT HEARD A RATTLING NOISE IN THE FRONT END OF VEHICLE WHILE DRIVING. UPON INSPECTION, THE CERTIFIED REPAIRMAN DETERMINED THE FRONT UPPER AND LOWER BALL JOINTS HAD TO BE REPLACED. THE CONTACT NOTIFIED THE MANUFACTURER AND LODGED A COMPLAINT. THE CASE NUMBER WAS 14394561. REPAIRS WERE MADE AT THE CONTACT'S EXPENSE.*A…
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DT: THE CONTACT HEARD A RATTLING NOISE IN THE FRONT END OF VEHICLE WHILE DRIVING. UPON INSPECTION, THE CERTIFIED REPAIRMAN DETERMINED THE FRONT UPPER AND LOWER BALL JOINTS HAD TO BE REPLACED. THE CONTACT NOTIFIED THE MANUFACTURER AND LODGED A COMPLAINT. THE CASE NUMBER WAS 14394561. REPAIRS WERE MADE AT THE CONTACT'S EXPENSE.*AK
NHTSA ODI #10145585
Mileage unknown · Dec 3, 2005
SteeringSuspension
1998 DODGE DURANGO. UPPER AND LOWER BALL JOINTS. I HAD THOUGHT I NEEDED SHOCKS AND AN ALIGNMENT AND BROUGHT THE VEHICLE TO MY MECHANIC WHO TOLD ME THAT THE VEHICLE NEEDED UPPER AND LOWER BALL JOINTS, TIE ROD END AND IDLER ARM. THE VEHICLE HAS BECOME UNSAFE TO DRIVE. THE VEHICLE WAS NEVER ABUSED, AND 90% OF THE MILES ARE HIGHWAY …
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1998 DODGE DURANGO. UPPER AND LOWER BALL JOINTS. I HAD THOUGHT I NEEDED SHOCKS AND AN ALIGNMENT AND BROUGHT THE VEHICLE TO MY MECHANIC WHO TOLD ME THAT THE VEHICLE NEEDED UPPER AND LOWER BALL JOINTS, TIE ROD END AND IDLER ARM. THE VEHICLE HAS BECOME UNSAFE TO DRIVE. THE VEHICLE WAS NEVER ABUSED, AND 90% OF THE MILES ARE HIGHWAY MILES. I HAVE READ MANY ACCOUNTS OF THE EXACT SAME PROBLEM AND BELIEVE FURTHER INVESTIGATION AND RECALL IS NECESSARY. *JB
NHTSA ODI #10144384
Official recalls
4May 8, 2001
VEHICLE DESCRIPTION: PICKUP TRUCKS. SOUND DEADENER MATERIAL INSIDE THE STEERING WHEEL COULD BECOME DETACHED FROM THE COVER AND HOUSING. NOTE: THE RAM PICKUP TRUCKS WERE BUILT AT THE WARREN ASSEMBLY PLANT ("S" IN THE 11TH VIN POSITION) FROM MAY 16, 2000 THROUGH OCTOBER 23, 2000; ST. LOUIS NORTH ASSEMBLY PLANT ("J" IN THE 11TH VIN POSITION) FROM MAY 19, 2000 THROUGH OCTOBER 23, 2000; LAGO ALBERTO ASSEMBLY PLANT ("M" IN THE 11TH VIN POSITION) FROM MAY 23, 2000 THROUGH OCTOBER 23, 2000; AND SALTILLO ASSEMBLY PLANT ("G" IN THE 11TH VIN POSITION) FROM MAY 23, 2000 THROUGH OCTOBER 23, 2000. IMPORTANT: VEHICLES THAT HAVE ALREADY HAD THE PROPER CLOCKSPRING INSTALLED, ACCORDING TO WARRANTY RECORDS, HAVE BEEN EXCLUDED FROM THIS RECALL. IN ADDITION, 1997-2000 MODEL YEAR VEHICLES THAT HAVE HAD A SUSPECT REPLACEMENT CLOCKSPRING INSTALLED, ACCORDING TO WARRANTY RECORDS, HAVE BEEN ADDED TO THIS RECALL.
Consequence & remedy
Consequence: WHEN THIS OCCURS, THE MATERIAL COULD INTERFERE WITH THE CLOCKSPRING RIBBON AND CAUSE AN OPEN CIRCUIT. THE DRIVER AIR BAG SYSTEM WILL BECOME DISABLED, AND THE AIR BAG WARNING LAMP WILL ILLUMINATE ON THE INSTRUMENT PANEL.
Remedy: DEALERS WILL REPLACE THE CLOCKSPRING ASSEMBLY. OWNER NOTIFICATION BEGAN JUNE 18, 2001. ALSO SOME 1997-200 MODEL YEAR VEHICLES THAT, ACCORDING TO WARRANTY RECORDS, HAVE HAD A SUSPECT REPLACEMENT CLOCKSPRING INSTALLED, WILL ALSO BE INCLUDED IN THIS CAMPAIGN. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Dec 2, 1999
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE REAR BRAKE TUBE CAN CONTACT AN UNDERBODY CROSSMEMBER EVENTUALLY WEARING A HOLE IN THE TUBE.
Consequence & remedy
Consequence: IF THE TUBE WERE PERFORATED, THERE WOULD BE A REDUCTION IN BRAKING FROM THE REAR WHEELS, INCREASING STOPPING DISTANCES.
Remedy: DEALERS WILL INSTALL A RUBBER ISOLATOR ON ALL VEHICLES THAT DO NOT INDICATE TUBE CONTACT. VEHICLES THAT SHOW CONTACT AND HAVE LESS THAN 45,000 MILES AND NO SIGNS OF RED RUST WILL HAVE THE RUBBER ISOLATOR INSTALLED WITH SILICONE TO PROTECT THE TUBE WHERE THE COATING HAS WORN OFF. VEHICLES THAT EXHIBIT CONTACT, AND HAVE MORE THAN 45,000 MILES OR SHOW SIGNS OF RED RUST, WILL HAVE THE BRAKE TUBE REPLACED WITH THE PRODUCTION TUBE AND ISOLATOR.
Dec 2, 1999
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE FUEL TANK STRAP CAN SEPARATE DUE TO FATIGUE DURING OPERATION. IF THIS OCCURS, THE TANK WILL BE UNSUPPORTED, INCREASING THE RISK OF A FUEL LEAK.
Consequence & remedy
Consequence: FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE DOUBLE TOGGLE LOCK FUEL TANK STRAPS WITH SINGLE TOGGLE LOCK DESIGN. NOTE: AFFECTED VEHICLES BUILT THROUGH MAY 21, 1998, ALSO REQUIRE THE REAR BRAKE TUBE INSPECTION/REPAIR. AS A RESULT, THE FUEL TANK STRAP AND BRAKE TUBE REPAIR WILL BE PERFORMED ON THESE VHEICLES IN A SINGLE SERVICE PROCEDURE UNDER RECALL 99V-341/DAIMLERCHRYSLER #841. AFFECTED VEHICLES BUILT FROM MAY 22, 1998 THROUGH SEPTEMBER 25, 1999, ONLY REQUIRE THE FUEL TANK STRAP REPAIR, WHICH WILL BE PERFORMED UNDER RECALL 99V-342/DAIMLERCHRYSLER #842.
Jan 30, 1998
VEHICLE DESCRIPTION: LIGHT DUTY PICKUP TRUCKS. THE FASTENER WHICH SECURES THE GENERATOR CABLE TO THE POWER DISTRIBUTION CENTER (PDC) HAS AN INSUFFICIENT CLAMP LOAD, RESULTING IN A LOOSE CONNECTION AND ELECTRICAL ARCING AT THE CONNECTION.
Consequence & remedy
Consequence: THIS CONDITION COULD CAUSE A FIRE IN THE ENGINE COMPARTMENT.
Remedy: DEALERS WILL RETIGHTEN THE GENERATOR CABLE AND BATTERY CABLE FASTENERS TO THE PROPER TORQUE SPECIFICATIONS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
3EA03023 · Upper Ball Joint Separation
Opened Nov 19, 2003 · Closed Feb 11, 2005
Status: closed (inferred from source dates) · Suspension; Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:upper Arm; Suspension:front:control Arm:upper Ball Joint
DAIMLERCHRYSLER CORPORATION (DCC) IS RECALLING THE TARGET POPULATION OF APPROXIMATELY 600,000 MY 2000 THROUGH 2003 DURANGO AND DAKOTA VEHICLES WITH FOUR-WHEEL DRIVE TO REPLACE THE FRONT SUSPENSION UPPER BALL JOINTS WITH REDESIGNED PARTS THAT DO NOT HAVE THE JOINT INTEGRITY CONCERNS AND HAVE SUBSTANTIALLY IMPROVED JOINT RETENTION CAPACITY (NHTSA RECALL NO. 04V-596).THOUGH DCC DOES NOT ADMIT TO A SAFETY-DEFECT IN THE SUBJECT COMPONENTS, ODI BELIEVES THAT THE FACTS IN THIS INVESTIGATION SHOW OTHERWISE.BECAUSE OF THE LOW RATES OF SEPARATION INCIDENTS IN THE REMAINING SUBJECT VEHICLES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED IN THOSE POPULATIONS AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS IN THOSE VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Additional source detail variants (5)
Suspension
DAIMLERCHRYSLER CORPORATION (DCC) IS RECALLING THE TARGET POPULATION OF APPROXIMATELY 600,000 MY 2000 THROUGH 2003 DURANGO AND DAKOTA VEHICLES WITH FOUR-WHEEL DRIVE TO REPLACE THE FRONT SUSPENSION UPPER BALL JOINTS WITH REDESIGNED PARTS THAT DO NOT HAVE THE JOINT INTEGRITY CONCERNS AND HAVE SUBSTANTIALLY IMPROVED JOINT RETENTION CAPACITY (NHTSA RECALL NO. 04V-596).THOUGH DCC DOES NOT ADMIT TO A SAFETY-DEFECT IN THE SUBJECT COMPONENTS, ODI BELIEVES THAT THE FACTS IN THIS INVESTIGATION SHOW OTHERWISE.BECAUSE OF THE LOW RATES OF SEPARATION INCIDENTS IN THE REMAINING SUBJECT VEHICLES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED IN THOSE POPULATIONS AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS IN THOSE VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Suspension:front
DAIMLERCHRYSLER CORPORATION (DCC) IS RECALLING THE TARGET POPULATION OF APPROXIMATELY 600,000 MY 2000 THROUGH 2003 DURANGO AND DAKOTA VEHICLES WITH FOUR-WHEEL DRIVE TO REPLACE THE FRONT SUSPENSION UPPER BALL JOINTS WITH REDESIGNED PARTS THAT DO NOT HAVE THE JOINT INTEGRITY CONCERNS AND HAVE SUBSTANTIALLY IMPROVED JOINT RETENTION CAPACITY (NHTSA RECALL NO. 04V-596).THOUGH DCC DOES NOT ADMIT TO A SAFETY-DEFECT IN THE SUBJECT COMPONENTS, ODI BELIEVES THAT THE FACTS IN THIS INVESTIGATION SHOW OTHERWISE.BECAUSE OF THE LOW RATES OF SEPARATION INCIDENTS IN THE REMAINING SUBJECT VEHICLES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED IN THOSE POPULATIONS AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS IN THOSE VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Suspension:front:control Arm
DAIMLERCHRYSLER CORPORATION (DCC) IS RECALLING THE TARGET POPULATION OF APPROXIMATELY 600,000 MY 2000 THROUGH 2003 DURANGO AND DAKOTA VEHICLES WITH FOUR-WHEEL DRIVE TO REPLACE THE FRONT SUSPENSION UPPER BALL JOINTS WITH REDESIGNED PARTS THAT DO NOT HAVE THE JOINT INTEGRITY CONCERNS AND HAVE SUBSTANTIALLY IMPROVED JOINT RETENTION CAPACITY (NHTSA RECALL NO. 04V-596).THOUGH DCC DOES NOT ADMIT TO A SAFETY-DEFECT IN THE SUBJECT COMPONENTS, ODI BELIEVES THAT THE FACTS IN THIS INVESTIGATION SHOW OTHERWISE.BECAUSE OF THE LOW RATES OF SEPARATION INCIDENTS IN THE REMAINING SUBJECT VEHICLES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED IN THOSE POPULATIONS AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS IN THOSE VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Suspension:front:control Arm:upper Arm
DAIMLERCHRYSLER CORPORATION (DCC) IS RECALLING THE TARGET POPULATION OF APPROXIMATELY 600,000 MY 2000 THROUGH 2003 DURANGO AND DAKOTA VEHICLES WITH FOUR-WHEEL DRIVE TO REPLACE THE FRONT SUSPENSION UPPER BALL JOINTS WITH REDESIGNED PARTS THAT DO NOT HAVE THE JOINT INTEGRITY CONCERNS AND HAVE SUBSTANTIALLY IMPROVED JOINT RETENTION CAPACITY (NHTSA RECALL NO. 04V-596).THOUGH DCC DOES NOT ADMIT TO A SAFETY-DEFECT IN THE SUBJECT COMPONENTS, ODI BELIEVES THAT THE FACTS IN THIS INVESTIGATION SHOW OTHERWISE.BECAUSE OF THE LOW RATES OF SEPARATION INCIDENTS IN THE REMAINING SUBJECT VEHICLES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED IN THOSE POPULATIONS AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS IN THOSE VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
Suspension:front:control Arm:upper Ball Joint
DAIMLERCHRYSLER CORPORATION (DCC) IS RECALLING THE TARGET POPULATION OF APPROXIMATELY 600,000 MY 2000 THROUGH 2003 DURANGO AND DAKOTA VEHICLES WITH FOUR-WHEEL DRIVE TO REPLACE THE FRONT SUSPENSION UPPER BALL JOINTS WITH REDESIGNED PARTS THAT DO NOT HAVE THE JOINT INTEGRITY CONCERNS AND HAVE SUBSTANTIALLY IMPROVED JOINT RETENTION CAPACITY (NHTSA RECALL NO. 04V-596).THOUGH DCC DOES NOT ADMIT TO A SAFETY-DEFECT IN THE SUBJECT COMPONENTS, ODI BELIEVES THAT THE FACTS IN THIS INVESTIGATION SHOW OTHERWISE.BECAUSE OF THE LOW RATES OF SEPARATION INCIDENTS IN THE REMAINING SUBJECT VEHICLES, A SAFETY-RELATED DEFECT HAS NOT BEEN IDENTIFIED IN THOSE POPULATIONS AND FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS IN THOSE VEHICLES.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION, SEE THE ATTACHED CLOSING REPORT.
PE03032 · Front Susp. Upper Ball Joint Failure
Opened Jul 16, 2003 · Closed Nov 19, 2003
Status: closed (inferred from source dates) · Suspension:front; Suspension:front:control Arm; Suspension:front:control Arm:upper Arm; Suspension:front:control Arm:upper Ball Joint
IN JULY 2003, ODI OPENED PE03-032 BASED ON 4 CONSUMER COMPLAINTS ALLEGING SEPARATION OF AN UPPER BALL JOINT.COMPLAINTS ALLEGED AN UNEXPECTED COLLAPSE IN THE FRONT END AND IN SOME OCCASIONS THE BALL JOINT SEPARATION IS ALLEGED TO HAVE RESULTED IN THE WHEEL, BRAKE ROTOR, AND STEERING KNUCKLE SEPARATING FROM THE VEHICLE.SINCE OPENING THE PE, ODI HAS RECEIVED 23 ADDITIONAL COMPLAINTS RELATED TO BALL JOINT SEPARATION. DAIMLERCHRYSLER HAS IDENTIFIED A WEAROUT CONCERN IN THE SUBJECT BALL JOINTS THAT IS BELIEVED TO OCCUR AFTER WATER INTRUSION EVACUATES THE JOINT LUBRICANT.DAIMLERCHRYSLER DOES NOT BELIEVE THE CONDITION POSES AN UNREASONABLE RISK TO SAFETY BECAUSE THE SUSPENSION DESIGN IN THE SUBJECT VEHICLES SIGNIFICANTLY REDUCES THE LIKELIHOOD OF JOINT SEPARATION.OVER 99 PERCENT OF THE FAILURES ARE RELATED TO WORN BALL JOINTS (E.G., NOISE COMPLAINTS).DAIMLERCHRYSLER REVISED THE REPAIR PROCEDURE IN AUGUST 2003 TO ALLOW THE UPPER BALL JOINTS TO BE SERVICED SEPARATELY FROM THE UPPER CONTROL ARM AND REDUCE REPAIR COSTS. DAIMLERCHRYSLER CHANGED THE SUPPLIER OF THE SUBJECT BALL JOINTS FROM TRW TO NEW CASTLE MACHINING & FORGE FOR MY 2000 VEHICLES.MY 2000 DURANGO VEHICLES ACCOUNT FOR 25 OF THE 37 SEPARATION COMPLAINTS.THE UPPER BALL JOINT WAS REDESIGNED IN MY 2003.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN MY 2000-02 DURANGO VEHICLES.
Additional source detail variants (4)
Suspension:front
IN JULY 2003, ODI OPENED PE03-032 BASED ON 4 CONSUMER COMPLAINTS ALLEGING SEPARATION OF AN UPPER BALL JOINT.COMPLAINTS ALLEGED AN UNEXPECTED COLLAPSE IN THE FRONT END AND IN SOME OCCASIONS THE BALL JOINT SEPARATION IS ALLEGED TO HAVE RESULTED IN THE WHEEL, BRAKE ROTOR, AND STEERING KNUCKLE SEPARATING FROM THE VEHICLE.SINCE OPENING THE PE, ODI HAS RECEIVED 23 ADDITIONAL COMPLAINTS RELATED TO BALL JOINT SEPARATION. DAIMLERCHRYSLER HAS IDENTIFIED A WEAROUT CONCERN IN THE SUBJECT BALL JOINTS THAT IS BELIEVED TO OCCUR AFTER WATER INTRUSION EVACUATES THE JOINT LUBRICANT.DAIMLERCHRYSLER DOES NOT BELIEVE THE CONDITION POSES AN UNREASONABLE RISK TO SAFETY BECAUSE THE SUSPENSION DESIGN IN THE SUBJECT VEHICLES SIGNIFICANTLY REDUCES THE LIKELIHOOD OF JOINT SEPARATION.OVER 99 PERCENT OF THE FAILURES ARE RELATED TO WORN BALL JOINTS (E.G., NOISE COMPLAINTS).DAIMLERCHRYSLER REVISED THE REPAIR PROCEDURE IN AUGUST 2003 TO ALLOW THE UPPER BALL JOINTS TO BE SERVICED SEPARATELY FROM THE UPPER CONTROL ARM AND REDUCE REPAIR COSTS. DAIMLERCHRYSLER CHANGED THE SUPPLIER OF THE SUBJECT BALL JOINTS FROM TRW TO NEW CASTLE MACHINING & FORGE FOR MY 2000 VEHICLES.MY 2000 DURANGO VEHICLES ACCOUNT FOR 25 OF THE 37 SEPARATION COMPLAINTS.THE UPPER BALL JOINT WAS REDESIGNED IN MY 2003.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN MY 2000-02 DURANGO VEHICLES.
Suspension:front:control Arm
IN JULY 2003, ODI OPENED PE03-032 BASED ON 4 CONSUMER COMPLAINTS ALLEGING SEPARATION OF AN UPPER BALL JOINT.COMPLAINTS ALLEGED AN UNEXPECTED COLLAPSE IN THE FRONT END AND IN SOME OCCASIONS THE BALL JOINT SEPARATION IS ALLEGED TO HAVE RESULTED IN THE WHEEL, BRAKE ROTOR, AND STEERING KNUCKLE SEPARATING FROM THE VEHICLE.SINCE OPENING THE PE, ODI HAS RECEIVED 23 ADDITIONAL COMPLAINTS RELATED TO BALL JOINT SEPARATION. DAIMLERCHRYSLER HAS IDENTIFIED A WEAROUT CONCERN IN THE SUBJECT BALL JOINTS THAT IS BELIEVED TO OCCUR AFTER WATER INTRUSION EVACUATES THE JOINT LUBRICANT.DAIMLERCHRYSLER DOES NOT BELIEVE THE CONDITION POSES AN UNREASONABLE RISK TO SAFETY BECAUSE THE SUSPENSION DESIGN IN THE SUBJECT VEHICLES SIGNIFICANTLY REDUCES THE LIKELIHOOD OF JOINT SEPARATION.OVER 99 PERCENT OF THE FAILURES ARE RELATED TO WORN BALL JOINTS (E.G., NOISE COMPLAINTS).DAIMLERCHRYSLER REVISED THE REPAIR PROCEDURE IN AUGUST 2003 TO ALLOW THE UPPER BALL JOINTS TO BE SERVICED SEPARATELY FROM THE UPPER CONTROL ARM AND REDUCE REPAIR COSTS. DAIMLERCHRYSLER CHANGED THE SUPPLIER OF THE SUBJECT BALL JOINTS FROM TRW TO NEW CASTLE MACHINING & FORGE FOR MY 2000 VEHICLES.MY 2000 DURANGO VEHICLES ACCOUNT FOR 25 OF THE 37 SEPARATION COMPLAINTS.THE UPPER BALL JOINT WAS REDESIGNED IN MY 2003.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN MY 2000-02 DURANGO VEHICLES.
Suspension:front:control Arm:upper Arm
IN JULY 2003, ODI OPENED PE03-032 BASED ON 4 CONSUMER COMPLAINTS ALLEGING SEPARATION OF AN UPPER BALL JOINT.COMPLAINTS ALLEGED AN UNEXPECTED COLLAPSE IN THE FRONT END AND IN SOME OCCASIONS THE BALL JOINT SEPARATION IS ALLEGED TO HAVE RESULTED IN THE WHEEL, BRAKE ROTOR, AND STEERING KNUCKLE SEPARATING FROM THE VEHICLE.SINCE OPENING THE PE, ODI HAS RECEIVED 23 ADDITIONAL COMPLAINTS RELATED TO BALL JOINT SEPARATION. DAIMLERCHRYSLER HAS IDENTIFIED A WEAROUT CONCERN IN THE SUBJECT BALL JOINTS THAT IS BELIEVED TO OCCUR AFTER WATER INTRUSION EVACUATES THE JOINT LUBRICANT.DAIMLERCHRYSLER DOES NOT BELIEVE THE CONDITION POSES AN UNREASONABLE RISK TO SAFETY BECAUSE THE SUSPENSION DESIGN IN THE SUBJECT VEHICLES SIGNIFICANTLY REDUCES THE LIKELIHOOD OF JOINT SEPARATION.OVER 99 PERCENT OF THE FAILURES ARE RELATED TO WORN BALL JOINTS (E.G., NOISE COMPLAINTS).DAIMLERCHRYSLER REVISED THE REPAIR PROCEDURE IN AUGUST 2003 TO ALLOW THE UPPER BALL JOINTS TO BE SERVICED SEPARATELY FROM THE UPPER CONTROL ARM AND REDUCE REPAIR COSTS. DAIMLERCHRYSLER CHANGED THE SUPPLIER OF THE SUBJECT BALL JOINTS FROM TRW TO NEW CASTLE MACHINING & FORGE FOR MY 2000 VEHICLES.MY 2000 DURANGO VEHICLES ACCOUNT FOR 25 OF THE 37 SEPARATION COMPLAINTS.THE UPPER BALL JOINT WAS REDESIGNED IN MY 2003.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN MY 2000-02 DURANGO VEHICLES.
Suspension:front:control Arm:upper Ball Joint
IN JULY 2003, ODI OPENED PE03-032 BASED ON 4 CONSUMER COMPLAINTS ALLEGING SEPARATION OF AN UPPER BALL JOINT.COMPLAINTS ALLEGED AN UNEXPECTED COLLAPSE IN THE FRONT END AND IN SOME OCCASIONS THE BALL JOINT SEPARATION IS ALLEGED TO HAVE RESULTED IN THE WHEEL, BRAKE ROTOR, AND STEERING KNUCKLE SEPARATING FROM THE VEHICLE.SINCE OPENING THE PE, ODI HAS RECEIVED 23 ADDITIONAL COMPLAINTS RELATED TO BALL JOINT SEPARATION. DAIMLERCHRYSLER HAS IDENTIFIED A WEAROUT CONCERN IN THE SUBJECT BALL JOINTS THAT IS BELIEVED TO OCCUR AFTER WATER INTRUSION EVACUATES THE JOINT LUBRICANT.DAIMLERCHRYSLER DOES NOT BELIEVE THE CONDITION POSES AN UNREASONABLE RISK TO SAFETY BECAUSE THE SUSPENSION DESIGN IN THE SUBJECT VEHICLES SIGNIFICANTLY REDUCES THE LIKELIHOOD OF JOINT SEPARATION.OVER 99 PERCENT OF THE FAILURES ARE RELATED TO WORN BALL JOINTS (E.G., NOISE COMPLAINTS).DAIMLERCHRYSLER REVISED THE REPAIR PROCEDURE IN AUGUST 2003 TO ALLOW THE UPPER BALL JOINTS TO BE SERVICED SEPARATELY FROM THE UPPER CONTROL ARM AND REDUCE REPAIR COSTS. DAIMLERCHRYSLER CHANGED THE SUPPLIER OF THE SUBJECT BALL JOINTS FROM TRW TO NEW CASTLE MACHINING & FORGE FOR MY 2000 VEHICLES.MY 2000 DURANGO VEHICLES ACCOUNT FOR 25 OF THE 37 SEPARATION COMPLAINTS.THE UPPER BALL JOINT WAS REDESIGNED IN MY 2003.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE ALLEGED DEFECT IN MY 2000-02 DURANGO VEHICLES.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
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